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33

BRAKE MAINTENANCE

ADJUSTING BRAKES

Adjust the service brakes when there is more than one
inch (25 mm) of “free travel” of the turn pedals, or when
the brakes do not work effectively. Free travel is the
distance the brake pedal moves before braking
resistance is felt.

The brakes should only need adjusting after
considerable use. These periodic adjustments can be
performed where the brake cables connect to the brake
pedal mount. When the cables are no longer adjustable,
the star nut on the inside of the brake drum must be
adjusted to move the brake shoes outward. However,
the brake cables must be adjusted again to compensate
for this adjustment.

1.

To reduce free travel of turn pedals—tighten the

brakes—loosen front nut on threaded end of brake
cable (Fig. 46). Then tighten rear nut to move cable
backward until turn pedals have 1/2 to 1 inch (13 to 25
mm) of free travel. Tighten front nut after brakes are
adjusted correctly.

1

Figure 46

1. Jam nut

2.

When adjustment of brake cable cannot get free

travel within 1/2 to 1 inch (13 to 25 mm), the star nut
inside the brake drum must be adjusted. However,
before adjusting the star nut, loosen brake cable nuts to
prevent unnecessary strain on the cables.

3.

Loosen five wheel nuts holding wheel and tire

assembly on wheel studs.

4.

Jack up machine until front wheel is off the shop

floor. Use jack stands or block the machine to prevent it
from falling accidentally.

5.

Remove wheel nuts and slide wheel and tire

assembly off studs. Rotate brake drum until adjusting
slot is at bottom and centered over star nut that adjusts
brake shoes (Fig. 47).

1

Figure 47

1. Slot

6.

Using a brake adjusting tool or screwdriver, rotate

star nut down until brake drum locks because of outward
pressure of brake shoes (Fig. 48).

1

2

2

Figure 48

1. Star nut

2. Brake shoes

7.

Loosen star nut about 12 to 15 notches or until

brake drum rotates freely.

8.

Install wheel and tire assembly on studs with five

wheel nuts. Tighten nuts to 45-55 ft–lb (61-75 N

m).

9.

Remove jack stands or blocking and lower machine

to the shop floor.

10. Adjust the brake cables using step 1.

Содержание 30789

Страница 1: ...Operator s Manual Domestic English EN Form No 3327 122 Groundsmaster 345 Traction Unit Model No 30789 Serial No 220000001 and Up...

Страница 2: ......

Страница 3: ...al information worthy of special attention The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SPARK ARRES...

Страница 4: ...g Air Cleaner Filter 25 Inspecting Filter Element 26 ENGINE MAINTENANCE 26 29 Cleaning Radiator and Screen 26 Changing Crankcase Oil and Filter 26 Replacing Fuel Filter 26 Servicing Engine Belts 27 Re...

Страница 5: ...glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations 7 Check interlock switches daily for proper operation Refer To Checking Interlock Switch...

Страница 6: ...or other implement and traction unit for damage and defective parts Repair any damage before restarting the engine and operating the implement or cutting unit Assure cutting unit blades are in good c...

Страница 7: ...machine conformed to safety standards in effect for riding mowers To ensure optimum performance and continued safety certification of the machine use genuine TORO replacement parts and accessories Rep...

Страница 8: ...ERY COVER Part No 92 7802 ON CONTROL PANEL Part No 105 0080 UNDER HOOD ABOVE RADIATOR CAP Part No 82 8970 NEAR FUEL TANK CAP Part No 27 7310 NEAR TOOL BOX COVER Part No 67 1710 FRONT BULKHEAD Part No...

Страница 9: ...itely variable from 0 to 9 5 mph 0 to 15 km hr forward or reverse 3200 engine rpm Tires Two rear tires are 16 x 6 50 8 4 ply rating rib on demountable drop center wheels The two front tires are 23 x 8...

Страница 10: ...o 30707 For Model No 30623 30625 Speed Control Kit Model No 30677 Tire Chains Front Part No 11 0390 set of 2 Wheel Weight Kit Part No 11 0440 set of 2 Rear Weight Kit Part No 24 5780 set of 2 Rear Wei...

Страница 11: ...e of seat R Clamp 2 Ball Joint R H Shipped in tool box 1 Install Ball Joint implement installation and Connect Lift Cylinder Operator s Manual Traction Unit 2 Read before operating machine Parts Catal...

Страница 12: ...with 2 capscrews and flatwashers supplied in kit Fig 3 Install manual tube into R clamps and tighten capscrews Fig 3 Figure 3 1 R clamps 2 Seat support 3 Manual tube 1 2 3 4 2 Mount seat pivot bracket...

Страница 13: ...ION Wear safety goggles and rubber gloves when working with electrolyte and charge the battery in a well ventilated place so gases produced while charging can dissi pate Since the gases are explosive...

Страница 14: ...e frame and top of the push arm Fig 10 Screw ball joint into left hand push arm until center of ball joint is 2 3 8 inches 60 mm away from front of push arm Fig 11 Do not tighten jam nut 1 2 3 4 5 Fig...

Страница 15: ...t requirements Order parts from your local Authorized Toro Distributor 24 5780 Rear Weight Required Weight Part Number Weight Description Qty Cutting Unit Description 72 Side Discharge Model 30722 or...

Страница 16: ...UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE NOTE NEVER USE METHANOL GASOLINE CONTAINING METHANOL GASOLINE CONTAINING MORE THAN 10 ETHANOL GASOLINE ADDIT...

Страница 17: ...x engine oil and automatic transmission fluid or hydraulic system component damage may result When changing fluids also change transmission filter DO NOT USE DEXRON II ATF Note Fluid to operate the po...

Страница 18: ...ull lever rearward to adjust steering wheel to desired fore or aft operating position and push lever forward to lock adjustment Brake Pedal Fig 16 Whenever the engine is shut off the parking brake mus...

Страница 19: ...f the switch must be overridden because of an emergency the engine can be started and will continue to run while reset switch is held in Ignition Switch Fig 18 The key switch which is used to start an...

Страница 20: ...ged and traction pedal is released it is strongly recommended that the engine be stopped before dismounting from the seat Also engine will stop if traction pedal is depressed when parking brake is eng...

Страница 21: ...pedal slowly but fully to attain maximum ground speed Another characteristic to consider is the operation of the turning pedals that are connected to the brakes The brakes can be used to assist in tu...

Страница 22: ...ust Cup and Baffle Air Filter Radiator Screen for Debris Unusual Engine Noises Unusual Operating Noises Transmission Oil Level Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Instrument Operation...

Страница 23: ...be lubricated are PTO shaft and yokes Fig 21 lift arm pivots Fig 22 right and left push arm ball joints Fig 21 push arm pivot bushings Fig 23 PTO pivot housing blocks Fig 24 brake pivot bushings Fig...

Страница 24: ...BRAKE INTERLOCK SWITCH 1 Pull up on parking brake lever and depress brake pedal to lock pedal into first click on latch 2 Gap between parking brake shaft pivot paddle and bottom of interlock switch F...

Страница 25: ...A B I OR F 4 RUN OFF Y 7 5 A PK PK TO HIGH TEMP OVERRIDE SWITCH GN PK OR 30 85 87 86 87a OVER TEMP SHUT DOWN OR PTO SWITCH OFF CONNECTED TO GROUND ON OVER TEMP CONDITION GN TO OVER TEMP SHUTDOWN RELAY...

Страница 26: ...fle can be removed Fig 31 Separate dust cup and baffle Fig 31 2 Dump dust out of the dust cup After cleaning cup and baffle assemble and reinstall both parts SERVICING AIR CLEANER FILTER Service the a...

Страница 27: ...lean the screen each quarter hour and radiator checked every hour in extremely dusty and dirty conditions Note This situation may be particularly prevalent if the rear discharge cutting unit is being...

Страница 28: ...spark plug usually lasts a long time however the plug should be removed and checked whenever the engine malfunctions 1 Clean area around spark plugs so foreign matter cannot fall into cylinder when s...

Страница 29: ...l lever Fig 37 IMPORTANT Do not over speed the engine because the transmission could be damaged 7 Move throttle rapidly from SLOW to FAST The engine should not surge if engine surges proceed to step 8...

Страница 30: ...same oil that is being used in engine When oil is at point of overflowing out of check plug hole install the check plug and fill plug SERVICING SPARK ARRESTOR MUFFLER Every 250 hours operation clear...

Страница 31: ...pump lever Fig 41 to insure assembly is properly seated and operating freely Correct any discrepancy Figure 41 2 Block right front tire and both rear tires so vehicle cannot roll forward or backward...

Страница 32: ...parts are operating freely and seated properly 3 Loosen jam nut Rotate switch adjusting screw Fig 41 until there is a gap between head of screw and switch button 4 Rotate adjusting screw until it cont...

Страница 33: ...adjustment is required 1 Rotate the steering wheel so rear wheels and steering plate are straight ahead 2 Loosen the jam nuts on both tie rods Adjust both tie rods until center to center distance at f...

Страница 34: ...6 1 Jam nut 2 When adjustment of brake cable cannot get free travel within 1 2 to 1 inch 13 to 25 mm the star nut inside the brake drum must be adjusted However before adjusting the star nut loosen br...

Страница 35: ...30 Type SF CC or CD engine oil Normal 40 100 F SAE 10W 30 or 10W 40 Type SF CC or CD engine oil Cool Spring Fall 30 50 F SAE 5W 30 Type SF CC or CD engine oil Winter Below 30 F Type F or FA ATF Automa...

Страница 36: ...system Shut the engine off 1 Figure 50 1 Drain plug 9 Leave machine set for two additional minutes then remove dipstick and check oil level in axle Fig 51 If level is low add oil until level matches...

Страница 37: ...36 HYDRAULIC SCHEMATIC...

Страница 38: ...baking soda solution c Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion d Slowly recharge the battery every 60 d...

Страница 39: ...ses Replace Transmission Oil Filter Service Air Filter Check Governor Oil Level Decarbon Spark Arrestor Muffler Check Rear Wheel Toe In and Steering Linkage Torque Wheel Lug Nuts Replace Fuel Filter C...

Страница 40: ...seat In any correspondence concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained To order replacement parts from an authorized TORO D...

Страница 41: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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