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172-65720MA-00  (FJ32-X+BD2)    22  Dec  2021

 

15 

Troubleshooting 

 

When disassembling or removing the product, wait until the internal pressure 
equals atmospheric pressure and the surface of the product has cooled to 
room temperature.   

Disassembling or removing the product when it is hot or under pressure may lead 
to discharge of fluids, causing burns, other injuries or damage.

 

 

If the product fails to operate properly, use the following table to locate the cause and 
remedy. 

Problem 

Cause 

Remedy 

No condensate is 
discharged 
(blocked) or 
discharge is poor 

The float is damaged or filled with 
condensate 

Replace with a new float 

 

The orifice opening, screen or piping 
are clogged with rust and scale 

Clean parts 

 

The X-element is scratched or 
damaged 

Replace with a new X-element 

 

The product operating pressure 
exceeds the maximum specified 
pressure or there is insufficient 
pressure differential between the 
product inlet and outlet 

Compare specifications and actual 
operating conditions 

Steam locking has occurred 

Perform a bypass blowdown or 
close the trap inlet valve and allow 
the trap to cool 

Steam is 
discharged or 
leaks from the 
outlet 
(blowing) 
(steam leakage) 

Build-up on the seating surface of 
the orifice or rust and scale build-up 
beneath the float 

Clean parts 

Scratches on the orifice 

Replace with a new orifice 

The float is misshapen or has 
surface 
build-up 

Clean or replace with a new float 

Improper installation 

Correct the installation 

The X-element air vent valve seating 
and/or air vent valve seat are 
scratched or have surface build-up 

Clean or replace with a new X-
element/air vent valve seat 

Trap vibration 

Lengthen the inlet piping and fasten 
it securely 

Steam is leaking 
from a place other 
than the outlet 

Gasket deterioration or damage 

Replace with a new gasket 

Improper tightening torques were 
used 

Tighten to the proper torque 

Float frequently 
becomes 
damaged 

Water hammer has occurred 

Study and correct the piping 

NOTE: When replacing parts with new, use the parts list for reference, and replace with parts 

from the maintenance kit, repair kit, etc. Please note that replacement parts are only 
available as part of a replacement parts kit. 

 

CAUTION 

Содержание QuickTrap FJ32-X

Страница 1: ...172 65720MA 00 FJ32 X BD2 22 December 2021 Free Float Steam Trap with X Element FJ32 X QuickTrap J32 X Trap Unit Copyright 2021 by TLV CO LTD All rights reserved ...

Страница 2: ...anpower requirements for maintenance The two bolt flange allows the trap to be installed in either horizontal or vertical piping This flexibility greatly reduces the time required for installation removal repair and maintenance The three point seating supports the precision ground float securely and ensures a high degree of sealing for even minute quantities of condensate The X element is very sen...

Страница 3: ...l threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage NEVER apply direct heat to the float The float may explode due to increased internal pressure causing accidents leading to serious injury or damage to property and equipment Install properly and DO NOT use this product outside the recommended operating pressure temperature and other spec...

Страница 4: ... blowdown valve Failure to do so may result in burns or other injury When operating the blowdown valve stand to the side well clear of the outlet to avoid contact with internal fluids that will be discharged Operate the valve slowly and surely taking care to avoid the area from which internal fluids are discharged and any fluids deflected off piping or the ground etc Failure to do so may result in...

Страница 5: ...5 Is the inlet pipe as short as possible with as few bends as possible and installed so the liquid will flow naturally down into the product 6 Has the piping work been done correctly as shown in the figures below 7 Using the appropriate tools have the screws been tightened enough Requirement Correct Incorrect Install catchpot with the proper diameter Diameter is too small Make sure the flow of con...

Страница 6: ... to expand closing the air vent valve A The rising condensate level causes the float to rise due to buoyancy opening the orifice B and allowing condensate to be discharged 3 Hot Air Discharge Should hot air flow into the trap with the steam during normal operation the temperature of the X element drops causing it to momentarily contract and open the air vent valve A which allows for the rapid disc...

Страница 7: ...hen a trap unit is installed on a connector unit and the PMA TMA and or PMO TMO values displayed on the two nameplates differ the specifications for the assembled products are restricted to the lower values Trap Unit Connector Unit mounted only on F46 A Model B Nominal Diameter C Maximum Allowable Pressure PMA D Maximum Allowable Temperature TMA E Maximum Differential Pressure PMX F Maximum Operat...

Страница 8: ...Orifice Plug 7 Orifice Plug Gasket 8 Cover Gasket 9 Float Cover 10 Screen 11 Spring Clip 12 X element Guide 13 Air Vent Valve Seat 14 X element 15 Cover Bolt 16 Connector 17 Connector Flange 18 Inner Connector Gasket 19 Outer Connector Gasket 20 Connector Ring 21 Nameplate 22 Connector Body 23 Screen 24 Screen Holder Gasket 25 Screen Holder 26 Connector Bolt 27 Nameplate J32 X F46 ...

Страница 9: ...duct blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the connector body so that the arrow is pointing in the direction of flow 4 The connector body has no restrictions on installation orientation except for the following conditions the flange face for connecting to the trap unit must be in the vertical plane and the trap unit must b...

Страница 10: ...product is installed incorrectly it may not be possible to obtain the specified performance There is also a risk of serious accidents on the outlet secondary side The examples shown here are only a selection and are exclusively for explanation purposes Note for Screwed Connection When products with screwed connections are installed on horizontal piping there is a danger that the weight of the trap...

Страница 11: ...d of flow can be heard If there is very little condensate there is almost no sound of flow Blocked Discharge Impossible No condensate is discharged The product is quiet and makes no noise and the surface temperature of the product is low Blowing Live steam continually flows from the outlet and there is a continuous metallic sound Steam Leakage Live steam is discharged through the product outlet to...

Страница 12: ...hing Reattaching the Cover Part During Disassembly During Reassembly Cover Bolt 15 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Cover 2 Remove by lifting up and off Make sure there are no pieces of the old gasket on the sealing surfaces align the cover with the body and connector and reattach Connector 16 Remove the connector Reinsert it into...

Страница 13: ...he proper torque Orifice Gasket 5 Remove the gasket and clean sealing surfaces Replace with a new gasket coat surfaces with anti seize Figure C Disassembly Reassembly of Components Inside the Connector Body Part During Disassembly During Reassembly Screen Holder 22 Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Screen Holder Gasket 21 Remove th...

Страница 14: ...ver Bolt 4 Orifice 16 Connector 5 Orifice Gasket 17 Inner Connector Gasket 6 Orifice Plug 18 Outer Connector Gasket 7 Orifice Plug Gasket 19 Connector Body 8 Cover Gasket 20 Screen 9 Float Cover 21 Screen Holder Gasket 10 Screen 22 Screen Holder 11 Spring Clip 23 Connector Bolt 12 X element Guide No 1 18 23 Trap Unit No 19 22 Connector Unit ...

Страница 15: ...ze affixes the gasket tightly to the plug holder Check to make sure the gasket is not caught in the recesses of the threads 5 Hold the plug holder upside down to make sure that the anti seize makes the gasket stick to the plug holder even when the plug holder is held upside down 6 Screw the plug holder by hand into the product body while making sure that the gasket remains tightly affixed to the c...

Страница 16: ...m locking has occurred Perform a bypass blowdown or close the trap inlet valve and allow the trap to cool Steam is discharged or leaks from the outlet blowing steam leakage Build up on the seating surface of the orifice or rust and scale build up beneath the float Clean parts Scratches on the orifice Replace with a new orifice The float is misshapen or has surface build up Clean or replace with a ...

Страница 17: ...maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous Fluids fluids other than steam air water nitrogen carbon...

Страница 18: ...AMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PA...

Страница 19: ... Road Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17...

Страница 20: ...scharged and any fluids deflected off piping or the ground etc Failure to do so may result in burns or other injury Do not tighten the BD2 valve or the BD2 valve seat in excess of the appropriate tightening torque Over tightening may cause breakage to threaded portions which may cause burns other injuries or damage Do not excessively loosen the BD2 valve when opening the blowdown valve The valve s...

Страница 21: ...comes damaged large quantities of steam will be discharged in a jet stream 3 Close the BD2 valve until the flow of fluid completely stops If the flow of fluid does not stop re open the BD2 valve as in step 2 to blow out any scale or dirt that may be caught in the BD2 Re tighten the BD2 valve until the flow of fluid stops completely Tightening Torques and Distance Across Flats Part Torque Distance ...

Страница 22: ... Valve Insert the screwdriver into the slot on the top of the element retainer and close by turning counterclockwise Raise the element retainer until the snap ring contacts the bottom of the gland case Do not turn the element retainer past the point at which it stops 4 If steam should leak from the gland retainer nut or gland case it can be stopped by further tightening the gland retainer nut Do n...

Страница 23: ...ch the snap ring contacts the bottom of the gland case See the table below to determine the amount of steam discharge Close Valve slowly turn clockwise Do not continue turning the needle valve past the point at which it stops 3 If steam should leak from the gland retainer nut or gland case it can be stopped by further tightening the gland retainer nut Do not over tighten otherwise the needle valve...

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