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FITTING INSTRUCTIONS 

Product: 

T13 Outback Frontal Protection System 

Vehicle: 

Mazda BT50 

Part No.  

  070SB13L46E 

 

 

 

 

For product warranty please refer to our website www.tjm.com.au 

File: F-5002 

Page 1 of  19 

25/01/2021 

 

Australian Standards Relating to Installing Vehicle Frontal Protection Systems (VFPS): AS 4876.1-2002 

a) 

Do not attach V.F.P.S. to vehicle using anchorages not intended for this purpose (e.g. engine mounting bolts), other than those 
specified by the V.F.P.S. manufacturer in this instruction. 

b) 

Do not use this product for any vehicle make or model other than those specified by the V.F.P.S. manufacturer (as above). 

c) 

Do not remove any plaques or labels from the V.F.P.S. 

d) 

Do not modify the structure of the V.F.P.S. in any way. 

 
 
 
 
 

 

Read instructions fully before commencing fitment. 

 

 

Left hand and Right hand components are determined as seated in the 

vehicle. 

 

 

Check for (and remove) any build up in all captive nuts fitted to the FPS. 

 

 

Be aware that a number of government / fleet departments require that the 

tow points be painted red.

 

 

 

Ensure that the 

“Rated Recovery Label” is affixed alongside the compliance 

label, in the driver’s side door jamb.

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Bolt tensions 

Dia. (mm) 

Nm 

ft.lbs 

Dia. (inch) 

Nm 

ft.lbs 

All bolt tensions 

are as follows 

unless otherwise 

specified. 

1/4” 

5/16” 

22 

15 

22 

16 

3/8” 

33 

27 

10 

44 

32 

7/16” 

55 

43 

12 

77 

57 

1/2” 

86 

66 

Содержание 070SB13L46E

Страница 1: ...specified by the V F P S manufacturer as above c Do not remove any plaques or labels from the V F P S d Do not modify the structure of the V F P S in any way Read instructions fully before commencing...

Страница 2: ...TING INSTRUCTIONS Product T13 Outback Frontal Protection System Vehicle Mazda BT50 Part No 070SB13L46E For product warranty please refer to our website www tjm com au File F 5002 Page 2 of 19 25 01 20...

Страница 3: ...1 92106 N A Wiring Harness 1 92553 ITEM NO Description Qty Part Number BOLT KIT N A M5 x 0 8 X 20mm Pan Head Screw 2 K0688 N A M5 x 0 8 Nyloc Nut 2 K0604 N A M5 x 10mm Flat Washer 4 K0417 N A M6 x 1...

Страница 4: ...e retain the number plate discarding the fasteners 2 Remove retain the clips 5 retaining the top infill panel the grille 3 Remove retain the top infill panel from the vehicle carefully set it aside 4...

Страница 5: ...om au File F 5002 Page 5 of 19 25 01 2021 6 On both sides of the vehicle release the plastic inner guard from the bumper discarding the fasteners 7 Remove retain the lower steel OE underbody guard ass...

Страница 6: ...10 If OE fog lights are installed disconnect the wiring harness from the fog lights 11 Carefully remove the bumper from the vehicle The OE fog lights bumper are not required for the installation of t...

Страница 7: ...plastic air guides 15 Remove discard the outer bumper support brackets retaining the fasteners 16 Remove discard the inner bumper support brackets fasteners 17 Remove the indicator park light lamps f...

Страница 8: ...a surface of any swarf debris 25 Repeat the previous three steps for the opposite side of the vehicle 26 With the nuts towards the center of the vehicle insert the inner chassis nut plate into the lar...

Страница 9: ...chassis mount in place using M10 x 1 25 x 30mm hex screws 8 M10 x 30mm flat washers 16 M10 nyloc nuts 8 32 Ensure that the chassis mount is level centered to the vehicle Then tighten the previously i...

Страница 10: ...shown using an M6 x 1 0 x 20mm hex bolt 1 M6 x 23mm flat washer 1 M6 x 18mm flat washer 1 M6 nyloc nut 1 39 Repeat steps 36 through to 38 for the opposite side of the vehicle 40 Mark the upper air gu...

Страница 11: ...uard 46 De burr the edges clean the area surface of any swarf debris then if applicable treat any raw exposed surfaces with a rust preventative 47 Secure the inner guard mount to the plastic inner gua...

Страница 12: ...ark the plastic inner guard following the below process 52 1 From where the lower edge of the wheel arch body guard meets the plastic inner guard mark a horizontal trim line along the plastic inner gu...

Страница 13: ...taining the grille support 55 Install the supplied grille bracket on top of the plastic grille support with tabs facing the radiator as shown Using fasteners retained in Step 5 secure the grille brack...

Страница 14: ...65 57 Using the fasteners supplied with the winch control box secure it to the control box mount as shown 58 Locating the winch as shown refer to the winch fitting instructions fit the winch to the c...

Страница 15: ...x to ensure that chaffing cannot occur due to improper use of the winch 62 Using the fasteners supplied with the winch secure the fairlead to the front of the FPS at the indicated locations 63 Assembl...

Страница 16: ...park light body from the backing plate 68 Secure the backing plate to the FPS using the screws provided with the light assemblies 69 Supporting the backing plate re fit clip each indicator park light...

Страница 17: ...the grille top infill panel to the vehicle using the fasteners from step 2 Ensure that the grille is clipped in place thoroughly as per its original installation step 4 76 With the assistance of anoth...

Страница 18: ...ex bolts 2 M10 x 30mm flat washers 4 M10 nyloc nuts 2 81 Tighten the fasteners from the previous step to the relevant torque settings listed on Page 1 82 Connect the previously installed wiring harnes...

Страница 19: ...ensuring that the centre guard is secured in place at the rear with the OE fasteners from step 7 90 Tighten all of the previously installed guard fasteners to the relevant torque settings listed on P...

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