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C190-0308 - Rev 1.0 EN

45/66

Engine pulley

Pump pulley

Table 8 - Hydraulic Pump Belt Pulleys

Figure 28 - Hydraulic Pump Belt Layout

TW 280FTR

Manufacturer

Gates

Type

Quad Power

III

Pitch Designation

XPA

Length

1000 mm

Deflection (h)

2.43 mm

Force

(Kg)

New Belt

1.13 - 1.21

Used Belt

0.98 - 1.06

Table 9 -

Hydraulic Pump Belt Specifications

5 Maintenance Instructions

TW 280FTR (Petrol)

Содержание TW 280FTR (Petrol)

Страница 1: ...C190 0308 Rev 1 0 EN TW 280FTR Petrol Wood Chipper INSTRUCTION MANUAL Original Instructions...

Страница 2: ...peraar nl Australian timberwolfchippers com au Copyright Copyright 2020 Timberwolf All Rights Reserved Contains information owned by Timberwolf and or its affiliates Do not copy store transmit or disc...

Страница 3: ...s Locator 2 9 2 2 3 Parts Locator 3 10 2 2 4 Parts Locator 4 11 2 3 Tool Box 11 2 4 Safety Decals 12 2 5 Instruction Decals 13 2 6 Model Decals 15 2 7 Identification Plate 16 2 8 Guards 16 3 Safety No...

Страница 4: ...4 13 Stopping the Engine 30 4 14 Blockages 31 4 15 Blade Wear 31 4 16 Check Hydraulic Oil Level 32 4 17 Check Hydraulic Oil Temperature 32 4 18 Check Fuel Level and Refuel 33 4 19 Winch Operation 33...

Страница 5: ...ing the Chipper 49 5 19 Track Base Maintenance 50 5 19 1 Checking Track Tension 50 5 19 2 Checking the Rubber Tracks 51 5 19 3 Adjusting Track Tension 52 5 19 4 Removing the Rubber Tracks 53 5 19 5 Fi...

Страница 6: ...4 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 7: ...hat all operators are properly trained for operating the TW 280FTR especially in safe working practices Timberwolf s policy of regularly reviewing and improving our products may involve major or minor...

Страница 8: ...EFER TO THESE FOR FIRST AID AND FIRE PROTECTION MEASURES Always follow recommended procedures for safe handling removal and disposal of hazardous materials Safety precautions should be taken when hand...

Страница 9: ...Height 2320 mm Height with Discharge Tube Removed 1460 mm Length with tray and step up 2880 mm Length with tray and step down 3665 mm Width 1410 mm Overall Weight 1592 Kg Without Winch Engine Type Kub...

Страница 10: ...ving control panel 16 Safety bar 6 Driving platform 17 In feed funnel 7 Engine bay side panel both sides 18 Manual canister 8 Rotor housing 19 Push stick Timberwolf Safety Plus Kit 9 Winch controls op...

Страница 11: ...1 0 EN 9 66 2 2 2 Parts Locator 2 1 Lifting eye 6 Fuel pump 2 Air filter 7 In line fuel filter 3 Radiator 8 Fuel tank 4 Battery 9 Hydraulic tank 5 Engine block 10 Hydraulic filter 2 Product Details TW...

Страница 12: ...r 3 1 Jack 6 Electrical panel 2 Directional control valve 7 Hydraulic pump pulley 3 Top roller slide 8 Exhaust 4 Control panel 9 Oil filter 5 Greasing panel 10 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol...

Страница 13: ...ic pump 3 Belt tensioning pulley 8 Fan section x4 4 Drive belts 9 Cutting blade x2 5 Drive pulley 2 3 Tool Box The TW 280FTR is supplied with a tool box which contains Combination spanner 17mm 19mm Ac...

Страница 14: ...engine to cool for one minute before refuelling Use unleaded petrol only P653 DANGER Rotating blades inside Stop engine and remove key before removing discharge unit P654 CAUTION When transporting di...

Страница 15: ...ting eye to be inspected every 6 months and prior to each use Do not use lifting eye if damaged 3022 Clean under blades before refitting or turning Failure to do so may result in blades coming loose a...

Страница 16: ...orward latch P1811 Relay decal Engine safety P1812 Torque blade bolts to 170 Nm 125 ft lb P2157 Relay decal Tracking speed C192 0145 Lifting eye maximum weight C192 0196 Track control panel C192 0202...

Страница 17: ...y the machine C192 0146 Wolftrack system C192 0147 Equivalent Continuous Sound Power Level The average amount of acoustic energy an operator is subjected to during normal operations C192 0192 Timberwo...

Страница 18: ...er Protects the operator from injuries from moving rollers or from ejected material during operation Hydraulic Motor Guard Protects the hydraulic motors from damage Protects the operator from injuries...

Страница 19: ...al Protective Equipment PPE DO NOT wear rings bracelets watches jewellery loose fitting clothing or any other items that could be caught in the material and draw you into the chipper Chainsaw safety h...

Страница 20: ...he material to be chipped before you start Avoid confined spaces and use respiratory protection where necessary BE AWARE when the chipper is processing material that is an awkward shape The material c...

Страница 21: ...YOU MUST keep the operating area clear of people and animals YOU MUST keep the operating area clear from debris build up YOU MUST keep clear of the discharge tube Material may be ejected with great f...

Страница 22: ...machine as serious damage is possible 3 6 Noise Emissions The TW 280FTR has been tested according to BS EN ISO 3744 2010 as required by Annex III of Directive 2000 14 EC Noise Emission in the Environ...

Страница 23: ...S EN 12096 1997 Whole Body Vibrations m s2 Hand Arm Vibrations m s2 Speed 1 2 5 kph Speed 2 5 kph Speed 1 2 5 kph Speed 2 5 kph Values determined when standing on driver s platform tracking over soft...

Страница 24: ...22 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 25: ...2 Item 2 Figure 2 Manual Control Positions Forward Feed Control Figure 3 Press the GREEN control to start the in feed rollers turning in the forward direction if the engine speed is high enough Refer...

Страница 26: ...ition key before approaching the roller 4 2 No Stress Control The No Stress function prevents excessive loads being placed upon the engine when feeding larger material into the chipper If the engine s...

Страница 27: ...the top of the funnel or either side of the feed tray will remove all power to the engine AND the feed rollers bringing the whole machine to a complete stop The engine cannot be restarted until the op...

Страница 28: ...s an engine fault Stop the machine immediately and seek further assistance from a Timberwolf dealer 4 6 Crawler Track Controls WARNING NEVER LEAVE THE CHIPPER ON A SLOPE UNATTENDED NEVER TRANSPORT PAS...

Страница 29: ...lever directly controls the track on the corresponding side of the machine forward or backward independently Figure 11 The Track Control Valves are proportional in their operation The further they are...

Страница 30: ...HECK for any visible signs of fluid leaks 8 CHECK fuel and hydraulic levels are correct Refer to Section 4 16 Check Hydraulic Oil Level on page 32 and Section 4 18 Check Fuel Level and Refuel on page...

Страница 31: ...ed in an emergency resulting in serious injury or death 1 Ensure the engine is running at full speed 2 Lower the feed tray to the working position 3 Press the red safety bar once to activate the contr...

Страница 32: ...always turn at the same speed If one or both rollers stop or suddenly slow down it may be that a piece of wood has become stuck behind one of the rollers If this occurs press the BLUE reverse feed co...

Страница 33: ...speed 9 Allow the machine time to clear any remaining debris from the rotor housing 10 Feed in a small piece of brushwood and confirm it is ejected correctly 11 If the machine appears to still be bloc...

Страница 34: ...perature should not exceed 65oC If it does stop the machine immediately and investigate the cause Failure to do so may result in damage Overheating may result from the chipper working hard in hot cond...

Страница 35: ...n the feed funnel Fuel storage containers must be approved for appropriate fuel storage and clearly labelled with securely fitting caps Clean the area around the fuel cap and use a funnel for refuelli...

Страница 36: ...e machine is off and keys removed Rotor jammed Inspect clear infeed funnel roller box rotor housing Ensure machine is off and keys removed Drive belt issue Inspect drive belts replace if required Tens...

Страница 37: ...chanical maintenance and apply them throughout this machine The failure to apply generally accepted standards of maintenance or the performance of inappropriate maintenance or modifications may invali...

Страница 38: ...eck Hoses on page 46 Check fuel level Refer to Section 4 18 Check Fuel Level and Refuel on page 33 Check feed funnel feed roller cover access covers engine covers and discharge unit are securely fitte...

Страница 39: ...to this may invalidate warranty and or shorten engine life 5 5 Safe Lifting of the Chipper The lifting eye on the TW 280FTR is only designed to lift the machine s weight for loading unloading etc It...

Страница 40: ...t an authorised collection point Never dispose of old batteries in household waste 1 Storage and Transport Batteries are filled with acid Always store and transport batteries upright and prevent from...

Страница 41: ...y charged when the charging voltage has stopped rising for two hours 5 Maintenance Keep the battery clean and dry Use a moist anti static cloth only to wipe the battery otherwise there is a danger of...

Страница 42: ...e they have not worked loose They should be tightened to the correct torque using a calibrated torque wrench Refer to Table 5 An uncalibrated torque wrench may be inaccurate by as much as 25 and resul...

Страница 43: ...also prevents possible injury due to the engine compression suddenly moving the rotor Refer to Section 5 9 Adjust Rotor Drive Belt Tension on page 43 3 Remove the three nuts and washers retaining the...

Страница 44: ...is recommended Figure 24 15 Tighten the blade bolts to the correct torque setting Refer to Section 5 7 Check and Replace Fasteners on page 40 Figure 24 Blade Mounting 16 Remove the locking bar from th...

Страница 45: ...ble to slide with minimal wobble Figure 25 Item 1 3 Turn the nut on the end of the tensioner pulley slider until the correct belt tension is achieved Figure 25 Item 2 Refer to Section 5 11 V Belt Tens...

Страница 46: ...only one belt use a straight edge Take the reading from the deflection scale of the tension meter read at the lower edge of the O ring and compare with the value given in Table 7 for the rotor drive b...

Страница 47: ...ulleys Figure 28 Hydraulic Pump Belt Layout TW 280FTR Manufacturer Gates Type Quad Power III Pitch Designation XPA Length 1000 mm Deflection h 2 43 mm Force Kg New Belt 1 13 1 21 Used Belt 0 98 1 06 T...

Страница 48: ...Refill with hydraulic oil VG32 to between the Min and Max lines on the tank 50 litres Figure 29Figure 29 10 Refit the filter cup with a new filter element and refit the black screw cap Ensure the O r...

Страница 49: ...become dry the top roller may hang up and the pulling in power of the rollers will be reduced This may lead to excessive wear DO NOT USE GRAPHITE BASED GREASE 1 Ensure the chipper is in a safe condit...

Страница 50: ...igns of insufficient grease include squeaking or knocking rollers DO NOT USE GRAPHITE BASED GREASE Figure 33 Greasing Panel It is recommended to grease all the nipples whilst the engine is running and...

Страница 51: ...h a jacking beam which can be extended from either side of the machine to enable it to be safely raised for maintenance A correctly rated jack is supplied with the chipper stowed on the chassis beam b...

Страница 52: ...ep the track adjuster unit grease nipples clean 5 19 1 Checking Track Tension To prevent damage to the rubber tracks they should be checked every day to ensure they are at the correct tension 1 Stop t...

Страница 53: ...used by Build up of stones or foreign matter between track and frame Track slipping off its guide system Extreme friction such as rapid changes of direction Improper contact between the track and the...

Страница 54: ...the sprocket and the track link before attempting to adjust the track tension 2 Remove the cover plate from the side frame to access the adjustment unit grease nipple see Figure 38 3 To reduce the tr...

Страница 55: ...he sprocket should be changed 5 19 5 Fitting the Rubber Tracks Fitting a rubber track to the base requires a degree of manual force and must only be carried out in a safe working environment to preven...

Страница 56: ...54 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 57: ...C190 0308 Rev 1 0 EN 55 66 6 Electrical System 6 Electrical System TW 280FTR Petrol...

Страница 58: ...56 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol 6 Electrical System...

Страница 59: ...C190 0308 Rev 1 0 EN 57 66 7 Hydraulic System 7 Hydraulic System TW 280FTR Petrol...

Страница 60: ...58 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 61: ...6 Battery Safety Information on page 38 7 Touch up damaged paint or protect with a suitable lubricant 8 2 Storage Conditions Regardless of storage time the chipper must always be stored in a stable po...

Страница 62: ...on 4 Ensure the feed funnel is free from foreign objects e g tools or clothing 5 Open and close the feed tray to ensure it operates correctly 6 Check fuel engine oil and hydraulic fluid levels and top...

Страница 63: ...ks Before Starting on page 28 17 Start the engine 18 Run for 15 minutes at half throttle to clear the engine 19 Run for a further 5 minutes at full throttle prior to any cutting activity Storage fluid...

Страница 64: ...62 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 65: ...ructions on page 35 Pay attention to parts with mechanical pressure or tension applied including springs Separate items that continue to have a service life Separate worn items into material groups an...

Страница 66: ...9 Declaration of Conformity 64 66 C190 0308 Rev 1 0 EN TW 280FTR Petrol 9 Declaration of Conformity...

Страница 67: ...C190 0308 Rev 1 0 EN 65 66 10 Notes 10 Notes TW 280FTR Petrol...

Страница 68: ...C190 0308 Rev 1 0 EN...

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