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Wood Chipper Operator’s Manual

BX42S & BX72R

Please read this manual prior to operation

Содержание BX32

Страница 1: ...Wood Chipper Operator s Manual BX42S BX72R Please read this manual prior to operation ...

Страница 2: ...IMPORTANT READ THESE INSTRUCTIONS BEFORE INSTALLING AND USING THIS IMPLEMENT ...

Страница 3: ...stand the Safety Operation Maintenance Trouble Shooting information contained within the Operator s Manual BX32 BX42 4 0S Hopper BX62 620R Hopper This manual covers the 3 Point Hitch Wood Chipper BX32 BX42 BX62 and BX92S R Use the Table of Contents or Index as a guide to locate required information Keep this manual handy for frequent reference and to pass on to new operators or owners OPERATOR ORI...

Страница 4: ...selected using the following guide lines Accidents Disable and Kill Accidents Cost Accidents Can Be Avoided DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially haza...

Страница 5: ...s can be avoided A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification may impair the function and or safety and could affect the life of the equipment Think SAFETY Work SAFELY 2 1 GENERAL ...

Страница 6: ...allowed to work with this equipment Do not allow persons to use or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works Review the safety instructions with all users annually 6 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly traine...

Страница 7: ... all new personnel and review instructions frequently with existing workers Be certain only a properly trained and physically able person will use the machinery A person who has not read and understood all using and safety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious in jury or death If the elderly are assisting with the ...

Страница 8: ...operating condition 7 Ensure that all safety shielding and safety signs are properly installed and in good condi tion 2 6 MAINTENANCE SAFETY 1 Good maintenance is your responsibility Poor maintenance is an invitation to trouble 2 Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand 3 Make sure t...

Страница 9: ...nger if movement should occur during assembly installation operation main tenance repairing unplugging or moving 9 Turn machine off stop and disable engine remove ignition key and place in your pocket set park brake and wait for all moving parts to stop before servicing adjusting repairing or unplugging 10 Do not run machine inside a closed building to prevent asphyxiation from engine exhaust 11 U...

Страница 10: ...c fluid piercing the skin surface 6 Relieve pressure on hydraulic system before maintaining or working on system 2 9 STORAGE SAFETY 1 Store the unit in an area away from human activity 2 Do not children to play on or around the stored machine 3 Store the unit in a dry level area Support the frame with planks if required 2 10 TRANSPORT SAFETY 1 Comply with state and local laws governing safety and ...

Страница 11: ... the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS Think SAFETY Work SAFELY D A F B A B Z9400 Z94006 REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer ...

Страница 12: ...Work SAFELY B C D C H C WARNING HIGH PRESSURE FLUID HAZARD To prevent serious injury or death from high pressure fluid Relieve pressure on system before repairing or adjusting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Keep all components in good repair Z9400 REMEMBER If safety signs have been damaged removed become illegible or parts replac...

Страница 13: ... objects Turn machine off stop and disable en Z940 3 gine remove ignition key and place in your pocket set park brake and wait for all moving parts to stop before adjusting servicing maintaining repairin g or un plugging Do not direct discharge duct towards people animals or prop erty Always wear appropriate safety gear Keep hands and feet out of discharge openings Keep others away Z9400 REMEMBER ...

Страница 14: ...with the various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS D D B A B F B H F REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer ...

Страница 15: ...e various safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS D A G F H D A E G H F D A B H G REMEMBER If safety signs have been damaged removed become illegible or parts replaced without safety signs new signs must be applied New safety signs are available from your authorized dealer ...

Страница 16: ...ANGER ROTATING DRIVELINE HAZARD GUARDS MISSING CONTACT CAN CAUSE DEATH DO NOT OPERATE KEEP AWAY DANGER DO NOT OPERATE WITHOUT ALL DRIVELINE TRACTOR AND EQUIPMENT SHIELDS IN PLACE DRIVELINES SECURELY AT GUARDS MISSING TACHED AT BOTH ENDS DRIVELINE SHIELDS THAT TURN DO NOT OPERATE Z940 3 FREELY ON DRIVELINE Z940 0 DANGER REMEMBER If safety signs have been damaged removed become illegible or parts re...

Страница 17: ...ling the machine When the machine is shipped follow this proce dure when preparing for the customer 1 Clear the area of bystanders especially small children before starting 2 Use a forklift to lift the pallet machine from the truck Carry the load close to the ground 3 Move the machine to the assembly area Be sure there is sufficient clearance to access the machine from all sides BX32 BX42 BX62 Fig...

Страница 18: ...4 Cut the tie down straps Fig 2 TIE DOWNS 5 Lay out components next to machine BX32 BX62 Fig 3 LAY OUT ...

Страница 19: ...ft to raise and lift the frame 7 Or alternatively attach a lifting device to the lifting bracket on top of the frame 8 Remove pallet and place machine on the ground Forklift Bracket Fig 4 LIFTING Fig 5 PALLET REMOVED ...

Страница 20: ... Release feed hopper transport latch and lower hopper into the working position Stow anchor latch Fig 6 HOPPER TRANSPORT LATCH 10 Tighten anchor bolts to their specified torque Fig 7 ANCHOR BOLTS TYPICAL ...

Страница 21: ...he lock pin slide yoke over the shaft and pushing on the yoke until the lock pin clicks into posi tion Aligning NOTE Be sure the yoke with the shear pin is attached to the machine shaft d Lower the guard to cover the input shaft Installed Fig 8 DRIVELINE TYPICAL 12 Depress handle on discharge chute latch and turn assembly to its desired position Turn until latch seats in its detent Fig 9 DISCHARGE...

Страница 22: ...nto rotor or feed hopper open ings when the engine is running Install and secure access covers before starting en gine Do not move or transport chipper when the rotor is turning Do not exceed a safe travel speed when transporting Keep hydraulic lines and fittings tight in good condition and free of leaks Keep the working area clean and free of debris to prevent tripping Operate only on level groun...

Страница 23: ...rear of the rotor housing is placed by the moving knives to shear chip or chop the material The tractor provides rotational power through a PTO shaft on the front of the frame and hydraulic power for the hydraulic feed hopper A Manual Feed Hopper B Discharge Hood C Rotor Housing D Rotor Blade E Stationary Blade F Twig Breaker G Hood Deflector H Hydraulic Feed Hopper J Hydraulic Feed Control K Hydr...

Страница 24: ...requires that each operator reads and understands the using proce dures and all related safety precautions outlined in this section A pre operation checklist is pro vided for the operator It is important for both the personal safety and maintaining good mechanical condition that this checklist is followed Before operating the Wood Chipper and each time thereafter the following areas should be chec...

Страница 25: ...asure the dimension between the locking grooves on the tractor PTO shaft and the machine input shaft e Measure the same dimensions on the compressed driveline f If the compressed driveline dimension exceeds the machine dimension the driveline will have to be cut 2 When cutting the driveline follow this procedure a Subtract the machine dimension A from the uncut driveline dimension B or B A This di...

Страница 26: ... left chip per pin IMPORTANT It may be necessary to add weight to the lower lift arms to bring them to the required height b Insert the left pin through the ball and install the retainer c Align the right arm to the pin by turning the jackscrew on the arm d Insert the right pin through the ball and install the retainer Return the jack screw to its starting position e Remove the top pin and install...

Страница 27: ...he 3 point hitch until the pins seat in the claws e Be sure the retainers are released to hold the pins in the claws 6 Set the 3 point hitch in the non sway position see tractor manual for details 7 Install the PTO driveline NOTE Be sure the telescoping portion of the shaft is greased and free of dirt a Slide the collar back on the yoke align the splines and slide the yoke on the tractor b Release...

Страница 28: ...ydraulic circuit with a detent 9 Slowly raise the machine through its work ing range to make sure the telescoping portion of the PTO shaft doesn t bottom out 10 Level the machine front and rear and side to side using the jackscrew on the right arm and the turnbuckle on the top link The chipper should always be level on the ground in its working position 11 To unhook from the tractor reverse the ab...

Страница 29: ... feed hopper and provides access from all sides It is only available when the chip per is equipped with the optional hydraulic feed hopper Pull the control all the way out to engage the feeding system Push in slightly to the first detent to stop the feeding system Push the control all the way in to reverse the feeding system NOTE Use the typical flow divider next to the control valve to set the fe...

Страница 30: ... low idle RPM Disen gage the PTO control slowly at low RPM to allow the machine to slow and stop before engaging the PTO brake Remember the PTO drives the rotor When the PTO is engaged the rotor will also start to turn 4 Flow Control Valve This manually set flow divider allows the operator to set the flow through the cir cuit from 0 to 100 by dumping the excess flow back to the tractor A scale on ...

Страница 31: ...l and or unplugging Inspect machine for damaged or loose parts before resuming work Never use alcoholic beverages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications Do not allow riders on this machine at any time There is no safe place for any rid ers Never allow children or unaut...

Страница 32: ...O control d Slowly increase the engine speed until the PTO is at rated speed e With the manual feeding model start feeding material into the hopper f With the hydraulic feeding model Place the tractor hydraulic lever into its detent position Move the control lever into the feed position Start feeding material into the hopper 11 Stopping a Stop feeding material into the hopper b Place the hydraulic...

Страница 33: ...tor Use the flow divider on the side of the feed hopper to set the feeding speed Z9400 Do not reach into the feed hopper further than the curtain to be sure not to contact the feed roller or the blades on the rotor Use a stick or branch to push any piece of material into the feed roller that does not move on its own and stops in the hopper Do not take a chance with getting your hand caught in the ...

Страница 34: ... Each machine is equipped with a station ary blade that acts as a stop for the mov ing rotor blades WARNING Machine is shown with guard opened or rotor cover opened for illustrative purposes only Do not operate machine with guard opened or cover opened 17 Clearance It is recommended that the clearance between the rotor and stationary blades be set and maintained at 1 32 inch to obtain the best per...

Страница 35: ... condition of the breaker on a weekly basis Also check for any entangled material when the rotor cover is opened Remove this material prior to closing the cover and resuming work WARNING Machine is shown with guard opened or rotor cover opened for illustrative purposes only Do not operate machine with guard opened or cover opened Disassembled Double Mounting Fig 27 TWIG BREAKER ...

Страница 36: ...nction well without failing the shear pin If it does fail generally it is being fed too fast or something very hard has been jammed into the rotor or between the blades Always unplug the sys tem and determine the cause of the problem and correct it before resuming work WARNING Machine is shown with guard opened or rotor cover opened for illustrative purposes only Do not operate machine with guard ...

Страница 37: ...al jammed into the discharge hood Do not allow anything to remain in this area e Severe plug Loosen the feed hopper anchor nuts and raise the feed hopper Remove material from inside the rotor com partment Clean out the discharge area rotor Open the rotor cover and clean out the housing Be sure to turn the rotor by hand to be sure there is nothing jammed between the rotor and sta tionary blades Clo...

Страница 38: ...s Each feed hopper is designed with an internal rubber belting curtain to prevent chips and de bris from coming out of the hopper when work ing Check the condition of the curtain each day prior to starting Replace the curtain if torn damaged or missing to minimize the chance of material coming out of the feed hopper Fig 30 CLEANING BX32 BX62 Fig 31 CURTAIN ...

Страница 39: ...o tighten the blade mounting bolts to their specified torque when re installing the blades to the rotor The stationary blade is designed with 4 sharp corners that can be utilized When the corner facing the rotor blade rounds over remove the blade and re install with a different corner fac ing the rotor blade Use the stationary blade to set the clearance to the rotor blade when re installing Be sur...

Страница 40: ... attaching the hydraulic lines to the tractor The hopper must feed in when the lever is moved out If it does not reverse the hoses The control lever must function like the drawing on each side of the hopper or the hoses must be reversed Use the flow divider valve to set the speed of the feed hopper Use the quality of the job being done to establish the required feed speed Increase the speed when c...

Страница 41: ... Operate only on level ground b Do not place hands or any body parts into the feed hopper during operation Use a stick or branch to push material into the ro tor when it goes past the curtain in the feed hopper c Do not point discharge at people animals or build ings Rotor can expel wood chips fast enough to cause injury Fig 35 WORKING d Use care when feeding material into the chipper Do not send ...

Страница 42: ...e clean and working 3 Insure that the machine is securely attached to the tractor with a retainer through the mounting pins 4 Do not allow riders 5 Never exceed a safe travel speed Slow down when encountering rough road condi tions and cornering 6 Do not drink and drive 7 Raise and secure the feed hopper before transporting 8 Turn the discharge hood and point toward the rotor to reduce the width o...

Страница 43: ...l from the machine 2 Thoroughly wash the machine with a pressure washer or water hose to remove all dirt mud or debris 3 Inspect all rotating parts for entangled mate rial Remove all entangled material 4 Run the machine a few minutes to dry the moisture from inside the machine 5 Move the feed hopper up and lock 6 Touch up all paint nicks and scratches to pre vent rusting 7 It is best to store the ...

Страница 44: ...es sories A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment Periodically tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured to ensure unit is in a safe condition When completing a maintenance or service function make sure all safety shields and de vices are installed before p...

Страница 45: ...ges Hours or Daily 1 Grease PTO driveline 40 Hours or Weekly 1 Grease the telescoping section of the PTO shaft WARNING Machine is shown with guard re moved or rotor cover opened for illustrative purposes only Do not operate machine with guard removed or cover opened Fig 38 PTO driveline Fig 39 TELESCOPING SECTION 2 Check input drive belt tensioner Fig 40 BELT TENSION ...

Страница 46: ... a Rotor b Stationary Remove sharpen or switch edge as required 100 Hours 1 Grease the hydraulic feed system a Roller bearings b Pivot bushing BX32 Rotor Stationary Fig 41 BLADES Left Side Right Side Fig 42 HYDRAULIC FEED SYSTEM ...

Страница 47: ...ase Front WARNING Machine is shown with guard re moved or rotor cover opened for illustrative purposes only Do not operate machine with guard removed or cover opened Rear Fig 43 BEARINGS 3 Grease shaft bearings on BX32 model a Rotor a b Jack shaft b Front a b Rear Fig 44 BX32 BEARINGS ...

Страница 48: ...Annually 1 Clean machine BX32 BX42 BX62 Fig 45 MACHINE ...

Страница 49: ...Apply a light coat of grease to each end 7 Use a solvent to wash the grooves on each end where the studs are located Clean each end also 8 Apply a light coat of grease to each groove 9 Insert the shaft into its respective guard and align the studs with the holes 10 Insert the studs through the holes and seat in the groove 11 Turn each stud to secure guard to shaft 12 Check that each guard turns fr...

Страница 50: ...oned Adjusting Bolt IMPORTANT The belt should not slip when the chipper is being used 5 To adjust belt tension Use the adjusting bolt on the spring loaded tensioning pulley to set the belt tension The bolt should not slip when the machine is be ing used with a normal load 6 To replace belt a Move idler pulley to its loosest position Alignment b Replace belt Fig 47 BELT DRIVE SYSTEM c Set pulley al...

Страница 51: ...L x 36 W x 60 H 40 L x 42 x 60 H 50 L x 52 x74 H Hopper Opening 12 1 2 x 11 1 2 20 x 20 25 x 25 Discharge Hood Rotation 360 360 360 Discharge Hood Height 58 60 74 Rated RPM 540 540 1000 540 1000 Weight 320 lbs BX42S 425lbs BX42R 625lbs BX62S 770lbs BX62R 1070lbs BX92 Drive System Direct drive pto w shearbolt Engine n a Chipper capacity 10 diameter up to 14 slab Chipper Housing Opening 10 1 2 x 14 ...

Страница 52: ...28 95 215 160 305 220 3 4 225 165 390 290 540 400 7 8 230 170 570 420 880 650 1 345 225 850 630 1320 970 METRIC TORQUE SPECIFICATIONS Bolt Bolt Torque 0 9 Diameter A N m lb ft N m lb ft M3 5 4 1 8 1 3 M4 3 2 2 4 5 3 3 M5 6 4 9 7 M6 10 7 15 11 M8 25 18 35 26 M10 50 37 70 52 M12 90 66 125 92 M14 140 103 200 148 M16 225 166 310 229 M20 435 321 610 450 M24 750 553 1050 774 M30 1495 1103 2100 1550 M36 ...

Страница 53: ... two wrenches Place one wrench on the connector body and with the second tighten the swivel nut to the torque shown 5 The torque values shown are based on lubricated connections as in reass Tube Nut Size Torque Recommended Size Across Value Turns To Tighten OD Flats After Finger Tightening in in N m lb ft Flats Turn 3 16 7 16 8 6 1 1 6 1 4 9 16 12 9 1 1 6 5 16 5 8 16 12 1 1 6 3 6 24 6 1 2 7 8 46 3...

Страница 54: ...BX42S Wood Chipper ...

Страница 55: ...M12 35 螺栓 M12 35 6 16 PW12 Plain Washer 12 平垫 12 12 17 NN12 Nylon Nut M12 锁紧螺母 M12 6 18 HBF14A40 Bolt M14 40 螺栓 M14 40 1 19 PW14 Plain Washer 14 平垫 14 10 20 NN14 Nylon Nut M14 锁紧螺母 M14 1 21 BX42S 011 Hopper 加料斗焊合件 1 22 HBF10A30 Bolt M10 30 螺栓 M10 30 3 23 PW10 Plain Washer 10 平垫 10 8 24 NN10 Nylon Nut M10 锁紧螺母 M10 5 25 BX42S 108 Rubber Defence 橡胶挡板 2 26 BX42S 105 Rotor Blade 刀片 4 27 BX42S 015 Rotor...

Страница 56: ...38 HB14A1 5A35 Bolt M14 15 35 螺栓 M14 1 5 35 8 39 EFH175 105 Lower Pin 下悬挂销 2 40 PW24 Plain Washer 24 平垫 24 2 41 NN24 Nylon Nut M8 锁紧螺母 M24 2 42 BX42S 106 Base 橡胶挡板 1 43 HN24 Nut M8 六角螺母 M8 2 44 HBF8A30 Bolt M8 30 螺栓 M8 30 3 45 NN8 Nylon Nut M8 锁紧螺母 M8 3 ...

Страница 57: ...BX72R ...

Страница 58: ...1230mm 5 02 BX72 01 005 BX62 016 6 03 01 5782 M6x35 hexagon head bolt M6x35 7 03 03 97 1 Φ8 flat washer Φ8 8 03 02 6182 M6 locking nut M6 9 02 BX72 01 009 BX42 018 handle 10 02 BX72 01 010 BX62 106 upper plate 1 11 02 BX72 01 011 BX72 031 lower plate 1 12 03 01 5782 M8x30 hexagon head bolt M8x30 13 02 BX72 01 013 BX72 103 lower plate 2 14 02 BX72 01 014 BX62 106 upper plate 2 ...

Страница 59: ... 7 02 BX72 02 007 hydraulic motor BMP200 8 02 BX72 02 008 BX72 115 oil pipe 1500mm Φ22 5 9 02 BX72 02 009 BX62 128 adapter 10 02 BX72 02 010 BX72 114 oil pipe 500mm Φ22 5 11 03 17 3452 14x2 O ring 14x2 12 02 BX72 02 012 BX62 119 adapter 13 02 BX72 02 013 flow speed valve 14 02 BX72 02 014 BX72 111 adapter 15 03 18 982 Φ22 combined washer 22 16 02 BX72 02 016 control valve 17 03 18 982 Φ20 combined...

Страница 60: ...point 6 02 BX72 03 006 BX72 015 lower roller cover 2 7 02 BX72 03 007 BX72 021 upper roller 8 02 BX72 03 008 BX72 018 left arm 9 03 05 7809 UCFU210 inserted bearing with housing UCFU210 10 03 03 97 1 Φ14 flat washer Φ14 11 03 03 96 1 Φ14 spring washer Φ14 12 03 01 5783 M14x45 full thread hexagon head bolt M14x45 13 03 02 6182 M12 locking nut M12 14 03 01 5783 M12x35 full thread hexagon head bolt M...

Страница 61: ...gon head bolt M8x25 39 03 02 6182 M8 locking nut M8 40 02 BX72 03 040 BX72 109 safety plate 41 03 01 5783 M12x50 full thread hexagon head bolt M12x50 42 03 01 5783 M12x25 full thread hexagon head bolt M12x25 43 02 BX72 03 043 BX72 108 plate 44 03 01 5783 M12x45 full thread hexagon head bolt M12x45 45 03 02 6170 M12 common nut M12 46 02 BX72 03 046 BX72 110 lock handle 47 02 BX72 03 047 U bolt 48 0...

Страница 62: ...67 03 05 7809 UCP208 inserted bearing with housing UCP208 68 03 02 6182 M14 locking nut M14 ...

Страница 63: ...35 A PTO cover 31 03 02 6182 M8 locking nut M8 32 02 BX72 04 032 PTO cover bracket 33 03 05 7809 UCF210 inserted bearing with housing UCF210 34 02 BX72 04 034 pin No Part No old Part No Name Specification 1 03 01 5783 M12x35 full thread hexagon head bolt M12x35 2 02 BX72 04 002 BX72 011 upper housing 3 03 02 6182 M12 locking nut M12 4 03 02 6182 M10 locking nut M10 5 02 BX72 04 005 BX72 102 rotor ...

Страница 64: ...the contact information below Only this location is authorized to make repairs to the product or provide for the replacement of defective parts which will be done at no charge within a reasonable time after the receipt of product The complete unit or parts should be returned to Victory Tractor Implements The customer may have to cover the return shipping expense and is responsible for avoiding dam...

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