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GREASING

ARTIC

WINTER

SUMMER

TROPICAL

ARTIC

WINTER

SUMMER

TROPICAL

VISCOSITY 

(ISO 3448)

VG 22

VG 32

VG 46

VG 68

VG 100

VG 150

VG 220

VG 320

NLGI 2

AGIP

OSO 22

OSO 32

OSO 46

OSO 68

BLASIA 100

BLASIA 150

BLASIA 220

BLASIA 320

GR MU EP 2

API

APILUBE CIS 22

APILUBE CIS 32

APILUBE CIS 46

APILUBE CIS 68

DT 100

DT 150

DT 220

DT 320

PGX 2

ARAL

ARAL VITAM GF 22

ARAL VITAM GF 32

ARAL VITAM GF 46

ARAL VITAM GF 68

DEGOL BG 100

DEGOL BG 150

DEGOL BG 220

DEGOL BG 320

ARALUB HL 2

AVIA

AVILUB RSL 22

AVILUB RSL 32

AVILUB RSL 46

AVILUB RSL 68

AVILUB RSX 100

AVILUB RSX 150

AVILUB RSX 220

AVILUB RSX 320

-

BP

ENERGOL HLP 22

ENERGOL HLP 32

ENERGOL HLP 46

ENERGOL HLP 68

ENERGOL GR-XP 100

ENERGOL GR-XP 150

ENERGOL GR-XP 220

ENERGOL GR-XP 320

GREASE LTX 2

CASTROL

HYSPIN AWS 22

HYSPIN AWS 32

HYSPIN AWS 46

HYSPIN AWS 68

ALPHA SP 100

ALPHA SP 150

ALPHA SP 220

ALPHA SP 320

SUPERGREASE 2

CHEVRON

EP HYDRAULIC 22

EP HYDRAULIC 32

EP HYDRAULIC 46

EP HYDRAULIC 68

COMPOUND GEAR 100

COMPOUND GEAR 150

COMPOUND GEAR 220

COMPOUND GEAR 320

DURALITH EP 2

ELF

ELFOLNA DS 22

ELFOLNA DS 32

ELFOLNA DS 46

ELFOLNA DS 68

REDUCTELF SP 100

REDUCTELF SP 150

REDUCTELF SP 220

REDUCTELF SP 320

ROLEXA 2

ESSO

NUTO H 22

NUTO H 32

NUTO H 46

NUTO H 68

SPARTAN EP 100

SPARTAN EP 150

SPARTAN EP 220

SPARTAN EP 320

BEACON 2

FINA

HYDRAN 22

HYDRAN 32

HYDRAN 46

HYDRAN 68

GIRAN 100

GIRAN 150

GIRAN 220

GIRAN 320

MARSON EP L2

FUCHS

RENOLIN MR 5

RENOLIN MR 10

RENOLIN MR 15

RENOLIN MR 20

-

RENEP COMPOUND 104

-

RENEP COMPOUND 108

-

GULF

HARMONY 22 AW

HARMONY 32 AW

HARMONY 46 AW

HARMONY 68 AW

-

EP LUBRICANT HD 150

EP LUBRICANT HD 220

EP LUBRICANT HD 320

CROWN EP 2

IP

HYDRUS OIL 22

HYDRUS OIL 32

HYDRUS OIL 46

HYDRUS OIL 68

MELLANA 100

MELLANA 150

MELLANA 220

MELLANA 320

ATHESIA EP GR 2 

KLUBER

LAMORA 22

LAMORA 32

LAMORA 46

LAMORA 68

LAMORA 100

LAMORA 150

LAMORA 220

LAMORA 320

CENTOPLEX 2 EP

MOBIL

DTE 22

DTE 24

DTE 25

DTE 26

-

MOBILGEAR 629

MOBILGEAR 630

MOBILGEAR 632

MOBILUX EP 2

Q8

HAYDIN 22

HAYDIN 32

HAYDIN 46

HAYDIN 68

GOYA 100

GOYA 150

GOYA 220

GOYA 320

REMBRANDT EP 2

ROLOIL

LI 22

LI 32

LI 46

LI 68

EP 100

EP 150

EP 220

EP 320

LITEX EP 2

SHELL

TELLUS 22

TELLUS 32

TELLUS 46

TELLUS 68

OMALA 100

OMALA 150

 OMALA 220

OMALA 320

SUPERGREASE EP2

SYNECO

-

PACEMAKER 32

PACEMAKER 46

PACEMAKER 68

-

PACEMAKER RODI 12

-

PACEMAKER RODI 24

SINT GREASE EP 2

TAMOIL

HYDRAULIC OIL 22

HYDRAULIC OIL 32

HYDRAULIC OIL 46

HYDRAULIC OIL 68

CARTER EP 100

CARTER EP 150

CARTER EP 220

CARTER EP 320

TAMLITH GREASE EP2

TEXACO

RANDO HD 22

RANDO HD 32

RANDO HD 46

RANDO HD 68

MEROPA 100

MEROPA 150

MEROPA 220

MEROPA 320

 MULTIFAK EP 2

TOTAL

AZOLLA ZS 22

AZOLLA ZS 32

AZOLLA ZS 46

AZOLLA ZS 68

CARTER EP 100

CARTE EP 150

CARTER EP 220

CARTER EP 320

MULTIS  EP 2

VALVOLINE

ELIOS HVI 22

ELIOS HVI 32

ELIOS HVI 46

ELIOS HVI 58

ELIOS EP 100

ELIOS EP 150

ELIOS EP 220

ELIOS EP 320

LITHIUM BASE EP 2

Comparative table of suggested oils and greases

TYPE

GREASE FOR EACH 

AMBIENT

REDUCTION UNIT - COUPLERS

REDUCTION UNIT OIL FOR ENVIROMENTAL CONDITION:

HYDRAULIC CIRCUIT OIL FOR ENVIROMENTAL CONDITION:

Tavole Oli -  16/09/2004 - Pagina 1 di 1 - GB

Содержание FRB616

Страница 1: ...T Te en ns si io on ne er r p pe er ra at ti io on n a an nd d m ma ai in nt t a an nd db bo oo ok k r r M Mo od de el l F F F F F F F FR R R R R R R RB B B B B B B B6 6 6 6 6 6 6 61 1 1 1 1 1 1 16 6...

Страница 2: ...s de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Страница 3: ...TENSIONER Model FRB616 TENSIONER Model FRB616 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Страница 4: ...IPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTI FUNCTIONS DISPLAY PAGES 13 4 6 MACHINE START UP 14 4 7 MACHINE USE FOR THE INDEPEND...

Страница 5: ...H CONTROL NOT IN NEUTRAL 25 5 12 3 EMERGENCY STOP 25 5 12 4 CAN BUS DIS CONNECTION BETWEEN THE MACHINES 25 6 SAFETY CONDITIONS 26 6 1 SAFETY DEVICES 26 6 2 EMERGENCY STOP DEVICE 26 6 3 PERIODIC OPERAT...

Страница 6: ...n the hydraulic circuit This system guarantees besides a remarkable sensibility a nearly constant braking by varying the stringing speed change The power transmission to the large groove bull wheels f...

Страница 7: ...ed quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufacturer 2 8 GENERAL PRESCRIPTIONS F...

Страница 8: ...riptions included in the present manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility cau...

Страница 9: ...lengthening which allow elastic power accumulation j with ropes or joints having a bigger diameter than the one specified in present manual k with inhibited and broken safety devices installed on the...

Страница 10: ...laws of the machines member States 2004 108 CE Norm of the European Council referring to the laws of the electromagnetic compatibility member States If the machine is commercialized outside the C E wa...

Страница 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Страница 12: ...must stay in the machine itself ATTENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trailer ver...

Страница 13: ...ions in order to check the carried out anchoring and the machine settling It is better to have the rear anchoring slightly released so that the machine can freely settle d put the anchoring ropes unde...

Страница 14: ...manual 4 2 CONTROLS Position and meaning of the elements on the control board are described on table 4 enclosed 4 3 PRELIMINARY OPERATIONS a Load the rope on the bull wheels as shown on tables 2 and...

Страница 15: ...ifunction display switch on table 4 pos 19 c on the electronic multifunction display press the key d on the screen page MACHINE ID set the number 1 by using the up or down key press the return key to...

Страница 16: ...f capstan nr 1 meter counter of capstan nr 1 speed of capstan nr 2 meter counter of capstan nr 2 2 RPM DIESEL ENGINE PAGE This page shows the rpm of the diesel engine in the center and 4 percentage ch...

Страница 17: ...es heat the hydraulic oil by letting the engine idle for 15 minutes and closing slightly the valve table 4 pos 6 till a pressure of 50 bar can be read on the manometers table 4 pos 7 ONCE THE DIESEL E...

Страница 18: ...ion BLOCKED c Move the selector table 4 pos 22 towards right d Move the joystick table 4 pos 11 towards central neutral position e Move the selector table 4 pos 17 towards position FREE Now the bull w...

Страница 19: ...ue 2600 rpm acting on the accelerator table 4 pos 3 b Turn the selectors table 4 pos 33 38 rightwards c Turn the potentiometers table 4 pos 12 16 till the max value 10 d Move the joystick table 4 pos...

Страница 20: ...TORS USE The machine can feed all the reel elevators made by Tesmec It can feed 2 reel elevators for the use as tensioner or puller If using two ropes or two conductors act as follows a connect the re...

Страница 21: ...amp 4 15 COMPRESSOR CONNECTION OPTIONAL The machine has been studied to be connected to a Tesmec compressor a Connect the rapid couplers table 7 pos 3 and 4 b Start the machine turn the selector table...

Страница 22: ...of total connected machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 8 as exampl...

Страница 23: ...e correct ID number starting from left to right as described in the previous chapter a insert and turn the ignition key table 4 pos 1 in 1 position b wait up to the multifunction display switch on tab...

Страница 24: ...xecuted in every machine 5 4 MACHINE USE FOR THE INDEPENDENT BRAKING OF RIGHT AND LEFT BULL WHEELS a Check if the connecting pin table 6 of the bull wheels is disengaged If not disengage it b Move the...

Страница 25: ...he selectors table 4 pos 38 39 rightwards in this phase Can damage seriously the machine 5 6 MACHINE USE FOR SIMULTANEOUS BRAKING OF SIX BUNDLED CONDUCTORS Stringing operations for six bundled conduct...

Страница 26: ...ally connected selector table 4 pos 22 placed rightwards the vacuum brakes can be controlled only by the selector table 4 pos 35 the brake by the potentiometer table 4 pos 16 5 9 ROPE LOCKING CLAMP OP...

Страница 27: ...tick tab 4 pos 11 of the central position and put the selectors tab 4 pos 38 39 on the right during this phase It can cause serious damage to the machine In case is passed to independent configuration...

Страница 28: ...stringing length on the independent ropes larger than a default value programmed generally 6 m generate an error and the stringing operations stops on all the connected machines To reset the alarm mov...

Страница 29: ...the brake discs before re use the machine PROHIBITION is not allowed to install on board radio equipments if not authorized by Tesmec These could create electronic equipment malfunctions putting the p...

Страница 30: ...n covering in correspondence of some rotating units i e winding of the rope or of the conductor on the bull wheels or on the driving gears due to an excessive restriction of the machine functionality...

Страница 31: ...the installed components DANGER do not ingest hydraulic liquids because injurious to health and potentially lethal 7 3 TYRES INFLATION PRESSURE Tires inflation pressure has to be 7 bars ATTENTION the...

Страница 32: ...moved with the washing d replace the filter cartridges ATTENTION the new filter cartridges have to be stocked in dry places without moisture in order to avoid the performances decay of the filtering e...

Страница 33: ...ans 7 7 GREASING Grease 2 3 times per day the crown gear of the bull wheels using the suitable greasing pump table 2 pos 2 Weekly grease all the other parts subjected to rotation or translation and th...

Страница 34: ...Cooling liquid CL ST Air filter VF ST Fuel CL Fuel filter ST Hydraulic circuit Hydraulic oil CL ST1 ST Filter VF ST1 ST Negative safety brakes Oil CL ST1 ST Disc Reduction gear Oil CL ST1 ST Bull whee...

Страница 35: ...o prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature a...

Страница 36: ...heads connection Table 7 1 Compressor connection optional Table 8 1 Machines connection optional Table 9 1 Machine set for pulling six conductors Upper view Comparative table for suggested oils 9 2 D...

Страница 37: ......

Страница 38: ...RB616 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E mail...

Страница 39: ...0 Axle hand wheel 11 Rear stabilizer 12 Towing hook 13 Safety pin 14 Plough 15 Battery box 16 Pin inspection door see table 4 17 Fuel filling cap 18 Battery dis connection 19 Mechanical transmission l...

Страница 40: ......

Страница 41: ...ction gear oil filling cap 6 Reduction gear oil draining plug 7 Reduction gear oil level 8 Mechanical transmission lever A high pull B neutral C low pull 9 Negative brake oil level 10 Negative brake o...

Страница 42: ......

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Страница 44: ......

Страница 45: ...isplay 20 Meter counter reset push button of bull wheel n 1 21 Meter counter reset push button of bull wheel n 2 22 Selector for connection for bull wheels n 1 2 23 Warning pilot lamp for water presen...

Страница 46: ......

Страница 47: ...PULLER TENSIONER Model FRB616 TABLE 5 1 1 Pin 2 Referring point 3 Referring point 4 Nylon sector 5 Fixing key for sectors 6 Keys fixing screw...

Страница 48: ......

Страница 49: ...raulic head no 2 3 Rapid coupler for delivery hose connection of hydraulic head no 1 4 Rapid coupler for delivery hose connection of hydraulic head no 1 5 Adjusting cocks for hydraulic head capacity 6...

Страница 50: ......

Страница 51: ...E 7 1 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

Страница 52: ......

Страница 53: ...PULLER TENSIONER Model FRB616 TABLE 8 1 OPTIONAL 1 Machine connection cable 2 Machine ground cable...

Страница 54: ......

Страница 55: ......

Страница 56: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Страница 57: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E...

Страница 58: ...quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no des...

Страница 59: ...A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 1781 09 kg 0 kg 2 CO...

Страница 60: ...5 4 4 4 42 2 2 23 3 3 32 2 2 29 9 9 91 1 1 11 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B...

Страница 61: ...B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 25 5 5 50 0 0 02 2 2 24 4 4 4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E...

Страница 62: ...A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 294 29 kg 0 kg 4 ADESIVO D 50 DIVIETO DI PASSAGGIO STICKER V00 9800 021 44 0 kg 5 AD...

Страница 63: ...RE STACCABATTERIA 12 24 V 250 A IP 65 COBO 13 007 005 SWITCH V00 8401 038 50 8 4 kg 1 FILTRO MP LMP 400 4 B A G2 P25 N P01 FILTER V00 6600 056 49 0 kg 1 VALVOLA RICAMBIO OLIO VALVE V00 6200 006 48 1 6...

Страница 64: ...T T T T O O O O D D D D E E E E N N N N O O O O M M M M I I I I N N N N A A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O...

Страница 65: ...PS S S S 1 1 1 1 9 9 9 9 L L L LA A A AV V V V M M M ME E E EC C C CC C C CA A A AN N N NI I I IC C C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T...

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Страница 70: ...1 2 0...

Страница 71: ...JP1...

Страница 72: ...JP1...

Страница 73: ...JP2...

Страница 74: ...JP2...

Страница 75: ...1 2 0...

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