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TENSIONER 

Model: FRB616

 

 

Manual: 

MI-FRB616-020-01-GB

  

Date: 

11.03.2015

  Author: 

M. Colleoni

  Page: 

of

 33

 

 

 

2.9 

GENERAL  PRESCRIPTIONS  FOR  THE  OPERATOR  CHARGED  OF  THE  MACHINE 

MAINTENANCE 

a. 

It  is  absolutely  forbidden

  to  carry  out  any  work  of  maintenance,  adjustment  or  setting  on  units 

while stringing (except for the operations indicated in the present manual). 

b.  Before  carrying  out  any  maintenance  operations, 

stop

  the  energy  feeding  (except  for  the  cases 

indicated in the present manual) and wait till the cooling of the elements subjected to heating. 

c.  All the maintenance operations of the machine must be carried out with machine on a level surface 

and not under load. 

d.  Authorised  and  trained  personnel  must  do  all  the  maintenance  operations,  ordinary  and  not 

ordinary.  Trained  personnel  are  intended  to  be  the  person  who  has  received  a  qualified  training 
from the using Company or, as alternative, from the manufacturer. 

e.  The operator in charge with the machine maintenance must use suitable clothes

 

to the working site 

and  to  the  situation  where  he  finds  himself;  in  particular  he  must  avoid  the  use  of  very  large 
clothes, chains, bracelets, rings or whatever can get entangled with moving parts. 

f.  The operator has to use the necessary protecting devices (i.e. gloves, boots, helmet, etc.).  
g.  All  the  maintenance  operations,  ordinary  and  not  ordinary,  must  be  effectuated  respecting  the 

prescriptions  included  in  the  present  manual  or  following  technical  indications  written  by  the 
manufacturer.  The  non-respect  of  the  prescribed  restrains  relieves  the  manufacturer  from  any 
responsibility causing also the loss of warranty. 

 

2.10 

KNOWLEDGE AND CARE OF THE INSTRUCTION MANUAL 

a.  The  information  contained  in  the  instruction  manual  applies  to  all  the  operators  charged  with  the 

use and/or the maintenance of the machine. 

b.  The instruction manual 

is not

 a training manual. 

c.  Before  using  the  machine  the  chief  of  the  job  site  and  the  operator 

must

  read  the  instruction 

manual. 

d.  The  chief  of  the  job  site 

is  obliged

  to inform  all  the  operators  about  the  instructions  contained  in 

the manual. 

e.  The user 

must

 carefully follow the instructions listed in the present manual. 

f.  Before  using  the  machine,  the  operator 

must 

be  able  to  use  it  and 

has 

to  exactly

 

know  the 

positions and the operations of all the controls. 

g.  The chief of the job site must verify that the instructions contained in the manual are applied. 
h.  The  instruction  manual  must  be  kept,  in  order  to  be  consulted,  for  all  the  life  of  the  machine  and 

also when it is given to another user. 

i.  The instruction manual must be kept in a sheltered and dry place. 
 

 

ATTENTION: present manual belongs exclusively to the manufacturer. 
The reproduction, event partial, of the text is forbidden. 

 

2.11 

CONDITION OF USE 

a.  Temperature: 

 

 

from -10°C to +45°C (in standard configuration). 

b.  Relevant moisture:   

 

from 30% to 90% 

 5%. 

c.  Weather conditions:   

 

any (in line with working conditions). 

d.  Natural and/or artificial lighting of the working site. 
 

 

Содержание FRB616

Страница 1: ...T Te en ns si io on ne er r p pe er ra at ti io on n a an nd d m ma ai in nt t a an nd db bo oo ok k r r M Mo od de el l F F F F F F F FR R R R R R R RB B B B B B B B6 6 6 6 6 6 6 61 1 1 1 1 1 1 16 6...

Страница 2: ...s de seguridad la m quina se transporta sin aceite hidr ulico y sin combustible En el presente fasc culo encontrar n informaciones acerca de las caracter sticas y de las cantidades requeridas En caso...

Страница 3: ...TENSIONER Model FRB616 TENSIONER Model FRB616 Serial number Manufacturing year Working order USE AND MAINTENANCE INSTRUCTIONS...

Страница 4: ...IPTIONS FOR THE OPERATOR 11 4 2 CONTROLS 11 4 3 PRELIMINARY OPERATIONS 11 4 4 MACHINE SET UP 12 4 5 ELECTRONIC MULTI FUNCTIONS DISPLAY PAGES 13 4 6 MACHINE START UP 14 4 7 MACHINE USE FOR THE INDEPEND...

Страница 5: ...H CONTROL NOT IN NEUTRAL 25 5 12 3 EMERGENCY STOP 25 5 12 4 CAN BUS DIS CONNECTION BETWEEN THE MACHINES 25 6 SAFETY CONDITIONS 26 6 1 SAFETY DEVICES 26 6 2 EMERGENCY STOP DEVICE 26 6 3 PERIODIC OPERAT...

Страница 6: ...n the hydraulic circuit This system guarantees besides a remarkable sensibility a nearly constant braking by varying the stringing speed change The power transmission to the large groove bull wheels f...

Страница 7: ...ed quantities are listed in the present manual e For any doubt concerning use functioning maintenance or everything else contact the After sales Service of the manufacturer 2 8 GENERAL PRESCRIPTIONS F...

Страница 8: ...riptions included in the present manual or following technical indications written by the manufacturer The non respect of the prescribed restrains relieves the manufacturer from any responsibility cau...

Страница 9: ...lengthening which allow elastic power accumulation j with ropes or joints having a bigger diameter than the one specified in present manual k with inhibited and broken safety devices installed on the...

Страница 10: ...laws of the machines member States 2004 108 CE Norm of the European Council referring to the laws of the electromagnetic compatibility member States If the machine is commercialized outside the C E wa...

Страница 11: ...nailed wedges and or metal brackets and or tie rods Transport by sea in wooden cases or container The machine comes without all the liquids that can be set on fire metal parts are protected with water...

Страница 12: ...must stay in the machine itself ATTENTION dangerous situations during towing if the tyres inflation pressure and the speed limit are not respected may happen When transporting on truck or trailer ver...

Страница 13: ...ions in order to check the carried out anchoring and the machine settling It is better to have the rear anchoring slightly released so that the machine can freely settle d put the anchoring ropes unde...

Страница 14: ...manual 4 2 CONTROLS Position and meaning of the elements on the control board are described on table 4 enclosed 4 3 PRELIMINARY OPERATIONS a Load the rope on the bull wheels as shown on tables 2 and...

Страница 15: ...ifunction display switch on table 4 pos 19 c on the electronic multifunction display press the key d on the screen page MACHINE ID set the number 1 by using the up or down key press the return key to...

Страница 16: ...f capstan nr 1 meter counter of capstan nr 1 speed of capstan nr 2 meter counter of capstan nr 2 2 RPM DIESEL ENGINE PAGE This page shows the rpm of the diesel engine in the center and 4 percentage ch...

Страница 17: ...es heat the hydraulic oil by letting the engine idle for 15 minutes and closing slightly the valve table 4 pos 6 till a pressure of 50 bar can be read on the manometers table 4 pos 7 ONCE THE DIESEL E...

Страница 18: ...ion BLOCKED c Move the selector table 4 pos 22 towards right d Move the joystick table 4 pos 11 towards central neutral position e Move the selector table 4 pos 17 towards position FREE Now the bull w...

Страница 19: ...ue 2600 rpm acting on the accelerator table 4 pos 3 b Turn the selectors table 4 pos 33 38 rightwards c Turn the potentiometers table 4 pos 12 16 till the max value 10 d Move the joystick table 4 pos...

Страница 20: ...TORS USE The machine can feed all the reel elevators made by Tesmec It can feed 2 reel elevators for the use as tensioner or puller If using two ropes or two conductors act as follows a connect the re...

Страница 21: ...amp 4 15 COMPRESSOR CONNECTION OPTIONAL The machine has been studied to be connected to a Tesmec compressor a Connect the rapid couplers table 7 pos 3 and 4 b Start the machine turn the selector table...

Страница 22: ...of total connected machines starting from right to left looking at the machines from the back reel winder position The last machine positioned on the right is the master machine See table 8 as exampl...

Страница 23: ...e correct ID number starting from left to right as described in the previous chapter a insert and turn the ignition key table 4 pos 1 in 1 position b wait up to the multifunction display switch on tab...

Страница 24: ...xecuted in every machine 5 4 MACHINE USE FOR THE INDEPENDENT BRAKING OF RIGHT AND LEFT BULL WHEELS a Check if the connecting pin table 6 of the bull wheels is disengaged If not disengage it b Move the...

Страница 25: ...he selectors table 4 pos 38 39 rightwards in this phase Can damage seriously the machine 5 6 MACHINE USE FOR SIMULTANEOUS BRAKING OF SIX BUNDLED CONDUCTORS Stringing operations for six bundled conduct...

Страница 26: ...ally connected selector table 4 pos 22 placed rightwards the vacuum brakes can be controlled only by the selector table 4 pos 35 the brake by the potentiometer table 4 pos 16 5 9 ROPE LOCKING CLAMP OP...

Страница 27: ...tick tab 4 pos 11 of the central position and put the selectors tab 4 pos 38 39 on the right during this phase It can cause serious damage to the machine In case is passed to independent configuration...

Страница 28: ...stringing length on the independent ropes larger than a default value programmed generally 6 m generate an error and the stringing operations stops on all the connected machines To reset the alarm mov...

Страница 29: ...the brake discs before re use the machine PROHIBITION is not allowed to install on board radio equipments if not authorized by Tesmec These could create electronic equipment malfunctions putting the p...

Страница 30: ...n covering in correspondence of some rotating units i e winding of the rope or of the conductor on the bull wheels or on the driving gears due to an excessive restriction of the machine functionality...

Страница 31: ...the installed components DANGER do not ingest hydraulic liquids because injurious to health and potentially lethal 7 3 TYRES INFLATION PRESSURE Tires inflation pressure has to be 7 bars ATTENTION the...

Страница 32: ...moved with the washing d replace the filter cartridges ATTENTION the new filter cartridges have to be stocked in dry places without moisture in order to avoid the performances decay of the filtering e...

Страница 33: ...ans 7 7 GREASING Grease 2 3 times per day the crown gear of the bull wheels using the suitable greasing pump table 2 pos 2 Weekly grease all the other parts subjected to rotation or translation and th...

Страница 34: ...Cooling liquid CL ST Air filter VF ST Fuel CL Fuel filter ST Hydraulic circuit Hydraulic oil CL ST1 ST Filter VF ST1 ST Negative safety brakes Oil CL ST1 ST Disc Reduction gear Oil CL ST1 ST Bull whee...

Страница 35: ...o prevent the gaskets drying We recommend stocking the machine under a roof do not cover the machine with pieces of cloth and or plastic materials that cause an excessive increase of the temperature a...

Страница 36: ...heads connection Table 7 1 Compressor connection optional Table 8 1 Machines connection optional Table 9 1 Machine set for pulling six conductors Upper view Comparative table for suggested oils 9 2 D...

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Страница 38: ...RB616 TABLES 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E mail...

Страница 39: ...0 Axle hand wheel 11 Rear stabilizer 12 Towing hook 13 Safety pin 14 Plough 15 Battery box 16 Pin inspection door see table 4 17 Fuel filling cap 18 Battery dis connection 19 Mechanical transmission l...

Страница 40: ......

Страница 41: ...ction gear oil filling cap 6 Reduction gear oil draining plug 7 Reduction gear oil level 8 Mechanical transmission lever A high pull B neutral C low pull 9 Negative brake oil level 10 Negative brake o...

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Страница 45: ...isplay 20 Meter counter reset push button of bull wheel n 1 21 Meter counter reset push button of bull wheel n 2 22 Selector for connection for bull wheels n 1 2 23 Warning pilot lamp for water presen...

Страница 46: ......

Страница 47: ...PULLER TENSIONER Model FRB616 TABLE 5 1 1 Pin 2 Referring point 3 Referring point 4 Nylon sector 5 Fixing key for sectors 6 Keys fixing screw...

Страница 48: ......

Страница 49: ...raulic head no 2 3 Rapid coupler for delivery hose connection of hydraulic head no 1 4 Rapid coupler for delivery hose connection of hydraulic head no 1 5 Adjusting cocks for hydraulic head capacity 6...

Страница 50: ......

Страница 51: ...E 7 1 OPTIONAL 1 Pressure adjusting valve 2 Manometer 3 Valve block 4 Opening closing lever for compressor feeding pos A compressor connection pos B compressor release 5 Rapid coupler for high pressur...

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Страница 53: ...PULLER TENSIONER Model FRB616 TABLE 8 1 OPTIONAL 1 Machine connection cable 2 Machine ground cable...

Страница 54: ......

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Страница 56: ...RENOLIN MR 20 RENEP COMPOUND 104 RENEP COMPOUND 108 GULF HARMONY 22 AW HARMONY 32 AW HARMONY 46 AW HARMONY 68 AW EP LUBRICANT HD 150 EP LUBRICANT HD 220 EP LUBRICANT HD 320 CROWN EP 2 IP HYDRUS OIL 22...

Страница 57: ...ENCLOSED DOCUMENTS 24050 Grassobbio Bg via Zanica 17 O 24060 Endine Gaiano Bg via Pertegalli 2 Tel 0039 035 4232911 Tel 0039 035 825024 Fax 0039 035 4522445 Fax 0039 035 826375 E mail info tesmec it E...

Страница 58: ...quina equipo utilizaci n mantenimiento repuestos citar siempre Modelo N mero de serie Orden de compra A o de fabricaci n que se hallan en la tarjeta de identificaci n de la m quina Este manual no des...

Страница 59: ...A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 1781 09 kg 0 kg 2 CO...

Страница 60: ...5 4 4 4 42 2 2 23 3 3 32 2 2 29 9 9 91 1 1 11 1 1 1 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 4 4 4 45 5 5 52 2 2 22 2 2 24 4 4 44 4 4 45 5 5 5 E E E EN N N ND D D DI I I IN N N NE E E E G G G G B B...

Страница 61: ...B B BG G G G T T T Te e e el l l l 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 25 5 5 50 0 0 02 2 2 24 4 4 4 F F F Fa a a ax x x x 0 0 0 03 3 3 35 5 5 5 8 8 8 82 2 2 26 6 6 63 3 3 37 7 7 75 5 5 5 P P P P E E...

Страница 62: ...A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O O D D D DI I I IS S S SE E E EG G G GN N N NO O O O 294 29 kg 0 kg 4 ADESIVO D 50 DIVIETO DI PASSAGGIO STICKER V00 9800 021 44 0 kg 5 AD...

Страница 63: ...RE STACCABATTERIA 12 24 V 250 A IP 65 COBO 13 007 005 SWITCH V00 8401 038 50 8 4 kg 1 FILTRO MP LMP 400 4 B A G2 P25 N P01 FILTER V00 6600 056 49 0 kg 1 VALVOLA RICAMBIO OLIO VALVE V00 6200 006 48 1 6...

Страница 64: ...T T T T O O O O D D D D E E E E N N N N O O O O M M M M I I I I N N N N A A A A Z Z Z Z I I I I O O O O N N N N E E E E S S S S C C C C A A A A L L L L A A A A N N N NU U U UM M M ME E E ER R R RO O O...

Страница 65: ...PS S S S 1 1 1 1 9 9 9 9 L L L LA A A AV V V V M M M ME E E EC C C CC C C CA A A AN N N NI I I IC C C CH H H HE E E E N N N NE E E EL L L LL L L LA A A A L L L LO O O OR R R RO O O O U U U UL L L LT T...

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