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Temptek VETERAN LS Series, Инструкция по эксплуатации


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Temperature Control Units : With ‘LS’ Series Instrument

Page: 70

TEMPTEK, INC.

525 East Stop 18 Road Greenwood, Indiana 46142 

317-887-6352    Fax: 317-881-1277

Service Department Fax:  317-885-8683

www.Temptek.com

8.1 SPECIFICATIONS

kW

HP

GPM

PSI

230 volt

460 volt

Height

Width

Depth

T/F

3

S/D

4

Shipping

5

kW

HP

GPM

PSI

230 volt

460 volt

Height

Width

Depth

T/F

3

S/D

4

Shipping

5

  

 

 

        

Heater

1

Process Pump

Full Load Amperage

    @3ø/60hz

2

Dimensions 

 (inches)

Connections 

 (inches)

Weight 

 (pounds)

 

 

 

   

Heater

1

Process Pump

Full Load Amperage

    @3ø/60hz

2

Dimensions

 

(inches)

 

Connections

 

(inches)

Weight

 

(pounds)

620

6

1

/

2

20

30

17.0

8.5

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

195

1675

16

2

75

30

46.8

23.4

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

220

1620

16

1

/

2

20

30

42.0

21.0

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

200

3475

34

2

75

30

92.2

46.1

44

16

24

1

1

/

4

1

/

2

295

1635

16

3

/

4

35

30

42.8

21.4

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

205

3480

34

3

80

30

95.0

47.5

44

16

24

1

1

/

4

1

/

2

300

1645

16

1

45

30

43.6

21.8

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

210

3490

34

5

90

34

100.6

50.3

44

16

24

2

1

/

2

305

1665

16

1

1

/

2

62

30

45.2

22.6

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

210

34100

34

7

1

/

2

100

54

107.4

53.7

44

16

24

2

1

/

2

320

635

6

3

/

4

35

30

17.8

8.9

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

200

1680

16

3

80

30

49.6

24.8

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

225

645

6

1

45

30

18.6

9.3

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

205

1690

16

5

90

34

55.4

27.7

44

16

24

2

1

/

2

285

665

6

1

1

/

2  

62

30

20.2

10.1

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

205

16100

16

7

1

/

2

100

54

62.2

31.1

44

16

24

2

1

/

2

300

675

6

2

75

30

21.8

10.9

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

210

2435

24

3

/

4

35

30

63.1

31.6

44

16

24

1

1

/

4

1

/

2

270

680

6

3

80

30

24.6

12.3

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

220

2445

24

1

45

30

63.9

32.0

44

16

24

1

1

/

4

1

/

2

275

1020

10

1

/

2

20

30

27.0

13.5

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

198

2465

24

1

1

/

2

65

30

65.5

32.8

44

16

24

1

1

/

4

1

/

2

280

1035

10

3

/

4

35

30

27.8

13.9

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

200

2475

24

2

75

30

67.1

33.6

44

16

24

1

1

/

4

1

/

2

285

1045

10

1

45

30

28.6

14.3

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

208

2480

24

3

80

30

69.9

35.0

44

16

24

1

1

/

4

1

/

2

290

1065

10

1

1

/

2

62

30

30.2

15.1

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

208

2490

24

5

90

34

75.5

37.8

44

16

24

2

1

/

2

295

1075

10

2

75

30

31.8

15.9

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

213

24100

24

7

1

/

2

100

54

82.3

41.2

44

16

24

2

1

/

2

310

1080

10

3

80

30

34.6

17.3

28

1

/

4

12

1

/

2

19

1

/

2

1

1

/

4

1

/

2

223

3435

34

3

/

4

35

30

88.2

44.1

44

16

24

1

1

/

4

1

/

2

280

1090

10

5

90

34

40.3

20.2

44

16

24

2

1

/

2

275

3445

34

1

45

30

89.0

44.5

44

16

24

1

1

/

4

1

/

2

285

10100

10

7

1

/

2

100

54

47.1

23.5

44

16

24

2

1

/

2

290

3465

34

1

1

/

2

65

30

90.6

45.3

44

16

24

1

1

/

4

1

/

2

290

Notes: 1. Derate heater output by 25% for 208/3/60 operation. 2. Consult factory for 50hz operations. 3. T - to process; F - from process. 4. S - water supply; D - drain. 5. Approximate unit shipping weight.

Содержание VETERAN LS Series

Страница 1: ...CTION MANUAL INSTALLATION OPERATION MAINTENANCE TEMPTEK INC 525 East Stop 18 Road Greenwood IN 46142 317 887 6352 fax 317 881 1277 Service Department fax 317 885 8683 www TempTek com e mail sales TempTek com Models with LS Series Instrument ...

Страница 2: ......

Страница 3: ...ONTROL UNIT with LS SERIES INSTRUMENT COVERING INSTALLATION OPERATION MAINTENANCE TEMPTEK INC 525 East Stop 18 Road Greenwood IN 46142 317 887 6352 fax 317 881 1277 Service Department fax 317 885 8683 www TempTek com e mail sales TempTek com ...

Страница 4: ...ction 16 3 0 START UP SEQUENCE 19 3 1 General 20 3 2 System fill operations procedure 20 3 3 Instrument operation 25 3 4 Shut down disconnect sequence 30 4 0 TROUBLESHOOTING 33 4 1 Unit will not start Power light off 34 4 2 Unit will not start Power light on 34 4 3 Unit stops 34 4 4 Unit overheats 35 4 5 Unit underheats 36 4 6 Pressure relief valve leaks 37 4 7 Cooling valve fault 38 5 0 MAINTENAN...

Страница 5: ... 58 7 0 RELATED DRAWINGS 61 7 1 Physical 62 7 2 Electrical 63 7 3 Circuit schematic 64 7 4 Regulator bypass installation 65 7 5 Dual zone dolly 66 7 6 Stacking rack 67 8 0 APPENDIX 69 8 1 Specifications 70 8 2 Model and suffix coding 71 8 3 Interpretation of process pressure gauges 72 8 4 Mold purge operation 73 8 5 Closed Circuit Operation 74 8 6 AS5 pump parts list 1 2 HP to 1 HP 75 8 7 AS5 pump...

Страница 6: ...SUPPLY LISTED ON DATA TAG BE CERTAIN UNIT IS INSTALLED TO PROPER ELECTRICAL SUPPLY NO NO UNIT INSTALLED TO PROCESS CORRECTLY TO PROCESS TO WATER IN ON PROCESS MANIFOLD FROM PROCESS TO WATER OUT ON PROCESS MANIFOLD NO NO WATER SUPPLY OPEN AND PRESSURE ADEQUATE WATER SUPPLY PRESSURE MUST BE OVER 15 PSI FOR UNIT TO START NO NO DRAIN LINE CORRECTLY INSTALLED CONNECT DRAIN LINE TO PROPER RETURN SYSTEM ...

Страница 7: ...OAD RELAY OPEN RESET OVERLOADS ADJUST PROCESS FLOW HIGH TEMP LIMIT SWITCH OPEN INSTRUMENT DEFECTIVE REPLACE TEMPERATURE OVER 256 ALLOW UNIT TO COOL NO NO NO NO YES YES YES YES YES YES UNIT OVERHEATS INADEQUATE WATER SUPPLY PRESSRE WATER SUPPLY PRESSURE MUST BE SUFFICIENT FOR OPERATING TEMPERATURE AVT COOLING VALVE DEFECTIVE CHECK VALVE WIRE HARNESS CLEAN REPLACE BALL VALVE ASSEMBLY OR OR REDUCE HI...

Страница 8: ...Page 8 THIS PAGE INTENTIONALLY BLANK ...

Страница 9: ...strument Page 9 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 1 0 GENERAL 1 1 SAFETY 1 2 EFFICIENCY 1 3 TYPICAL LABEL PLACEMENT 1 4 COMPONENT PLACEMENT ...

Страница 10: ...trument 1 2 EFFICIENCY A Long term efficiency of operation is largely determined by proper maintenance of the mechanical parts of the unit and water quality We recommend filtering where required to prevent solids from plugging critical parts such as pumps heaters and seals The services of a competent water treatment specialist must be obtained and his recommendations followed Temptek accepts no re...

Страница 11: ...ugh the process system to result in process temperature control B Please note that the ability of the equipment to achieve this objective is significantly affected by the method of installation C If the operator has any questions contact the Sales or Service Department at 317 887 0729 Pump Thermoformed Cover Panel Vented Stainless Steel Cabinet Pump Motor Caster Cooling Cylinder Heating Cylinder T...

Страница 12: ... LS Series Instrument Page 12 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com Manual Quick Start Guide Lift Off Cover Panel Electrical Panel ...

Страница 13: ...NC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 2 0 INSTALLATION 2 1 GENERAL 2 2 TO AND FROM PROCESS CONNECTIONS 2 3 WATER SUPPLY CONNECTION 2 4 DRAIN CONNECTION 2 5 ELECTRICAL CONNECTION ...

Страница 14: ...ply source plant s open drain tower water system return chilled water system return Water supply connection Connect to one of the following plant s city water source well water source tower water supply chilled water supply 2 2 TO AND FROM PROCESS CONNECTIONS A Connect the unit s To Process port to the Water In port on the process manifold B Connect the unit s From Process port to the Water Out po...

Страница 15: ...PSI pressure gauges when the unit s pump motor is OFF E If water supply pressure as read on the unit s pressure gauges exceeds 75 PSI a pressure reducing valve must be installed in the water supply line refer to section 7 4 of this manual for installation information The factory recommended regulated pressure out is 55 PSI figure 2 2C 2 4 DRAIN CONNECTION A Connect the unit s DRAIN port to one of ...

Страница 16: ...ain line valve A closed drain line valve prevents adequate system cooling and will lead to unit overheating Overheating of the unit may lead to unit damage and or serious personal injury 2 5 ELECTRICAL CONNECTION A NEMA 1 MODELS 1 Electrical power supply requirements for Nema 1 units are identified on the equipment data tag Verify that available voltage supply is the same as the unit s voltage req...

Страница 17: ...gnificant hazard that may result in damage to the unit or serious personal injury 2 Appropriate conduit and fittings should be selected which will maintain the integrity of the cabinet 3 Supply a power conductor sized according to the unit s power supply requirements Connect the power conductor to the unit s power supply entry terminal block C CONTROL CIRCUIT WIRING 1 The unit s supplied control c...

Страница 18: ...142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com Power Entry Covered Low Water Pressure Switch Control Transformer Pump Motor Controller Terminal Strip Heater Contactor Transformer Fuse Blocks 4 Make certain no moisture or standing water is present inside the electrical cabinet ...

Страница 19: ...PTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 3 0 OPERATIONS 3 1 GENERAL 3 2 MACHINE START UP OPERATIONS PROCEDURE 3 3 INSTRUMENT OPERATION 3 4 SHUT DOWN DISCONNECT PROCEDURE ...

Страница 20: ...t selection and adjustment and feature explanations 3 4 Shut down procedure follow this segment to shut down the unit This segment includes information on system cool down shut down electrical power supply precautions and disconnection from the system 3 2 MACHINE START UP OPERATIONS PROCEDURE A SYSTEM FILL 1 Engage the water supply source by opening the water supply valve customer installed at the...

Страница 21: ...e operated This prevents operation with inadequate water fill and pressure If the unit is operated without adequate water fill and pressure the unit may be susceptible to overheating and could result in unit damage and or serious injury to operating personnel B ELECTRIC MOTOR PHASING PUMP ROTATION 1 The operator must determine the electric motor is phased correctly This is done by visually inspect...

Страница 22: ...ith step 2 2 To correct unit phase a Disengage the electrical power supply to the unit at the unit s disconnect switch Follow proper lockout procedures before proceeding b Once the electrical power supply is disengaged reverse any two power leads of the power cord at the fused disconnect terminals c Note The operator must reverse the power leads at the disconnect only and not at the power entry te...

Страница 23: ...verload relay before operations can continue This is done by opening the electrical panel cover identifying the reset lever on the overload relay figure 3 2D and pushing the reset lever in until the overloads are reset evidenced by a clicking sound as the overloads reset 3 If a motor overload situation persists the operator must adjust the flow rate to match the system pressure loss reduce flow ra...

Страница 24: ...t be installed in the from process water line The throttling valve can be a gate valve or a ball valve h With the throttling valve installed fully close the valve and then engage the pump motor Slowly open the throttling valve and monitor the motor amps as displayed on the amp meter until the actual motor amps equal the listed full load amp rating of the motor The process flow is now correctly adj...

Страница 25: ...ontrol duty 2 When the power is engaged to the unit the instrument figure 3 3A will momentarily illuminate all indicating lights and digits on the display After a short delay the controller software version number is displayed At this time the operator can verify that all lights and digits are functioning properly If the operator determines an indicating light or digit does not illuminate the cont...

Страница 26: ...perature limit switch open The unit is prevented from operations with temperatures exceeding 256 F by a high temperature limit switch This switch is installed in the To Process temperature sensor If this switch is open due to a high temperature condition the control circuit is not consented and the unit cannot be started If a high temperature condition exists the unit must first cool down reduce w...

Страница 27: ...ow Setpoint temperatures can be adjusted anytime during the process temperature control cycle C INSTRUMENT CONTROLS 1 UNIT ON OFF SWITCH This rocker switch engages disengages electrical supply to the pump heater and PVTTM cooling valve figure 3 3A 2 UP ARROW Depress briefly to display the setpoint temperature Depress and hold to increase the setpoint temperature If pressed momentarily the setpoint...

Страница 28: ...amage to the unit could result if a hot and pressurized unit is disconnected from the system B UNIT SHUT DOWN without system disconnect 1 Adjust the setpoint temperature to 32 F The instrument will disengage the heater contactor if engaged and open the PVTTM valve Operate the unit until process temperature as indicated on the Temperature display is at the ambient water supply temperature or below ...

Страница 29: ...MINATED 4 2 UNIT WILL NOT START POWER LIGHT IS ILLUMINATED 4 3 UNIT STOPS 4 4 UNIT OVERHEATS 4 5 UNIT UNDERHEATS 4 6 PRESSURE RELIEF VALVE LEAKS 4 7 COOLING VALVE FAULT ULU Page 29 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com ...

Страница 30: ...ssure must be present to close the switch 2 Motor overload switch opened The electric motor is protected from overload conditions by a set of thermal overload relays These relays will open trip If the overload relay is open it must be reset before operation can continue An excessive flow condition must be isolated and corrected immediately 3 High temperature limit switch open The unit is prevented...

Страница 31: ...e control circuit transformer fuse If continuity is not determined replace the fuse 4 4 UNIT OVERHEATS A This is evidenced by To Process temperatures consistently above the selected setpoint temperature Overheating is also evidenced by a To Process temperature that continues to escalate above the setpoint temperature with no apparent cooling action even though the Cool light is on Extreme overheat...

Страница 32: ...nstrument defective The instrument is designed and manufactured exclusively by Temptek The instrument is life tested and found to be field reliable However in the case where the instrument is determined to be defective the operator must remove the assembly according to instructions outlined in this manual and return the assembly to the factory The instrument is not a field serviceable component 4 ...

Страница 33: ...If the water supply pressure at the unit s location exceeds 75 PSI a pressure reducing valve must be installed in the water supply line The factory recommended regulated pressure out is 55 PSI Refer to section 7 4 for regulator installation drawing 2 Back flow prevention device in water supply line If a back flow prevention device check valve pressure regulator closed valve is installed in the wat...

Страница 34: ...Page 34 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com THIS PAGE INTENTIONALLY BLANK ...

Страница 35: ...ce Department Fax 317 885 8683 www Temptek com 5 0 SERVICE MAINTENANCE 5 1 PUMP SEAL REPLACEMENT 5 2 HEATER REPLACEMENT 5 3 PVTTM COOLING VALVE SERVICE 5 4 PROBE CALIBRATION 5 5 VOLTAGE CHANGEOVER 5 6 SENSOR PROBE SERVICE 5 7 PRESSURE SWITCH SERVICE 5 8 INSTRUMENT SERVICE 5 9 CELSIUS TEMPERATURE DISPLAY 5 10 ELECTRONIC INSTRUMENT REPAIR POLICY PROCEDURE ...

Страница 36: ...lace the pump seal 1 Disengage process operations and relieve all system pressure 2 Disengage main power supply Verify the Power light on the display is off 3 Remove the lift off access panel and set aside Figure 5 1B 4 Remove the thermoformed panel It is attached to the stainless steel cabinet by 4 small screws figure 5 1C 5 Drain machine by removing the pump casing drain plug 6 Remove the three ...

Страница 37: ...ee to rotate but must be secured to remove the impeller To secure the motor shaft insert a flat bladed screw driver in slot to hold the shaft stationary figure 5 1G 10 Locate and remove impeller locking screw figure 5 1H Using a socket and ratchet the impeller retaining screw can be removed Once removed the impeller can be unthreaded from the motor shaft to expose the pump seal assembly 11 Remove ...

Страница 38: ...certain the spring and rotating member are aligned before the impeller is fully tightened and the impeller retaining screw is reinstalled 17 Clean the pump casing cavities impeller and O ring before reassembly 18 Mate the motor and adapter to the pump casing Reinstall the 4 pump casing bolts 19 Reconnect the motor power cord and leads 20 Replace the thermoformed front panel and the lift off cover ...

Страница 39: ...e heater 1 Disengage operations and be certain all system pressure is relieved and the unit s pressure gauges read 0 2 Disengage main power supply Verify the Power light on the display is off 3 Remove the lift off access panel and set aside 4 Drain machine The machine can be drained by removing the pump casing drain plug 5 Remove heater s junction box cover to located wiring connections The operat...

Страница 40: ...ing surface with a high temperature gasket sealant 10 Set new heater into tank Aligning the bolt pattern of the heater and tank flanges 11 Replace the 4 heater mounting bolts Alternate to the opposite bolt while tightening 12 Reconnect the power cable to the heater terminals Be certain to tighten the power cord junction box connector Replace the junction box cover and the lift off cover panel D Wh...

Страница 41: ...ss cover panel and set aside to gain access to the solenoid valve 4 Identify the retaining screw figure 5 3B on the solenoid valve coil Remove the screw Keeping all electrical connections intact lift the coil off of the enclosure tube and set aside 5 Use a pair of channel lock pliers or a pipe wrench to separate the bonnet assembly from the valve body The plunger is loose inside the enclosing tube...

Страница 42: ...g first into the enclosing tube of the top bonnet figure 5 3F Holding the plunger in the enclosure tube set the top bonnet onto the valve body and tighten 13 Place the coil onto the top bonnet and replace the retaining screw 14 Open the water supply to circulate water to the system Check the solenoid valve for leakage Restart the unit as outlined in section 3 5 4 PROBE CALIBRATION A The temperatur...

Страница 43: ...y and high vibration environments may require more frequent calibration C The operator should follow this procedure to calibrate the probe 1 Disengage operations and verify all system pressure is relieved and the unit s pressure gauges read 0 2 Disengage main power supply and verify the Power light on the display is off 3 Remove the To Process temperature probe and insert a 1 2 plug in its place f...

Страница 44: ...r is secured by a support strap Caution must be employed when the electrical panel door is open since power is applied to the unit b Locate the instrument CPU The calibration pot is located on the mother board of the instrument assembly figure 5 4C c Use a non conductive device to adjust the potentiometer Adjust the potentiometer until the to process temperature on the display equals the temperatu...

Страница 45: ...e and amp rating C The qualified technician should follow this procedure to complete a field voltage changeover 1 Disengage operations and verify all system pressure is relieved and the unit s pressure gauges read 0 2 Disengage main power supply Follow proper lock out procedures The operator must verify the Power light on the display is off 3 Remove the lift off access panel and set aside figure 5...

Страница 46: ...d panel 6 Rewire the pump motor for the new voltage Most Sentra pump motors are dual voltage Figure 5 5C shows the wiring schematic for 240 and 480 voltages 7 Rewire the transformer to the proper voltages as shown by the schematic on the transformer figure 5 5D 4 7 208 240 4 5 6 1 L1 7 2 L2 8 3 L3 9 460 480 1 L1 2 L2 3 L3 5 8 6 9 Figure 5 5C Wiring schematics for 240 and 480 volt pump motors Trans...

Страница 47: ...e Department Fax 317 885 8683 www Temptek com 8 Replace the motor starter and overload block Adjust the overload block settings for the current draw at the new voltage figure 5 5E 9 Once a voltage change is complete be certain the unit is properly connected to the new voltage supply as outlined in section 2 5 Figure 5 5E Motor Starter and Overload Block ...

Страница 48: ...tion of the sensor probe becomes saturated with water Simply unplug the connection shake out the water to clear the service connection and replug If this was the problem the error display should change to Solid Red which can be cleared by pressing the Start push button If not continue with replacement 2 REPLACEMENT Replacement of the sensor probe involves ceasing process operations as outlined in ...

Страница 49: ... sensor probe threads should be lined with teflon tape and coated with leak preventative sealant Using a crescent wrench thread the new sensor into the machined boss of the cylinder g Reconnect the service connection Restart the unit Page 49 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com ...

Страница 50: ...he steps outlined 1 Shut down unit operations according to section 3 4 in this manual Be certain proper lock out procedures are followed Also be certain system pressure is eliminated and the unit s pressure gauges read 0 pressure 2 Drain unit by removing the pump casing drain plug 3 A capillary runs from the cooling cylinder to the pressure switch Remove the capillary connection 4 The brass elbow ...

Страница 51: ...t take the following steps 1 Disengage process operations according to the procedure outlined in section 3 4 The operator must be certain all system pressure is relieved and the unit s pressure gauges read 0 2 Disengage main power supply and verify the Power light on the display is off 3 Remove the thermoformed front panel and set aside The panel is attached to the stainless steel cabinet by 4 sma...

Страница 52: ...install a factory issued instrument continue with step 9 9 Place the instrument into the panel mount aligning the four mounting stems Once the instrument is aligned tighten the nuts to secure the instrument 10 Connect the sensor plug 11 Connect the ground terminals 12 Connect the large molex connector 13 The operator can now start the unit as outlined in section 3 of this manual The operator must ...

Страница 53: ... on the display is off Follow standard lock out procedures 3 Remove the thermoformed front panel and set aside The panel is attached to the stainless steel cabinet by 4 small screws 4 Open the hinged electrical cabinet panel cover The panel is opened by removing four small screws 5 Locate the instrument A jumper bar controls the Temperature display The jumper bar is located on the larger circuit b...

Страница 54: ...RVICE INCIDENT 1 Call the factory for diagnostic assistance 2 If a control instrument is determined to be at fault you will be referred to the instrument manufacturer Advantage Electronics an Temptek affiliated company There are 3 options a Purchase a new instrument as a replacement b Send your instrument back for repair freight prepaid For a nominal fee your instrument will be repaired and return...

Страница 55: ...th LS Series Instrument Page 55 TEMPTEK INC 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 6 0 COMPONENTS 6 1 MECHANICAL SYSTEM 6 2 ELECTRICAL SYSTEM ...

Страница 56: ...he unit base figure 6 1A 2 Pump adapter The pump adapter is the mating element between the pump casing the electric motor The adapter is machined to accept the pump seal flush line The stationary pump seal member is set in the seal cavity of the pump adapter figure 6 1A 3 Electrical motor The electric motor is a dual voltage 3 phase ODP motor The motor serves to turn the pump impeller creating pro...

Страница 57: ...OOLING CYLINDER The cooling cylinder is a custom cast tank The tank is flanged mounted to pump casing Reinforced machined bosses accept the pressure relief valve the from process pressure gauge and pressure switch capillary connector PVTTM solenoid cooling valve the water supply connection and the from process connection figure 6 1F E PRESSURE RELIEF VALVE The pressure relief valve is a 150 psi re...

Страница 58: ...ually System parameters are programmable figure 6 2A B TRANSFORMER The transformer supplies 110 volts to the controlling instrument figure 6 2B C MOTOR STARTER OVERLOAD RELAY The electrical motor is engaged when the motor starter contacts close on command by the instrument The electric motor is protected from excessive amperage by a set of thermal overload relays which open when excessive amperage...

Страница 59: ...in the same assembly and mounted in the heater pump discharge tank figure 6 2C The from process probe is mounted in the suction tank G POWER CORD The supplied power cord is factory installed to the unit The power cord is a 3 conductor with 1 ground wire sized for the unit and 10 in length Sensor probe and high temperature limit Figure 6 2C Pressure switch Figure 6 2B Pump Motor Controller Heater C...

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Страница 61: ...C 525 East Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 7 0 RELATED DRAWINGS 7 1 PHYSICAL 7 2 ELECTRICAL 7 3 CIRCUIT SCHEMATIC 7 4 REGULATOR BYPASS INSTALLATION 7 5 DUAL ZONE DOLLY 7 6 STACKING RACK ...

Страница 62: ...t Stop 18 Road Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 7 1 PHYSICAL To Process Drain Water Supply From Process Pressure Gauges Right Side View Left Side View Left Side View Rear View Instrument 12 1 2 26 5 8 19 1 2 ...

Страница 63: ...1 50 50 50 18 18 19 20 M1 12 12 13 PUMP MOTOR COIL FU HEATER 2 NOTE 2nd HEATER EXISTS ON SOME UNITS 7 8 9 1 MOL M1 50 50 21 22 23 H1 Q Q M1 Q 50 HEATER COIL COOLING SOLENOID OPTIONAL For Service call 317 887 0729 or email service AdvantageEngineering com For Information on ADVANTAGE water system products visit www AdvantageEngineering com TM UNIT ON OFF TM Temperature Control Units With LS Series ...

Страница 64: ...ervice Department Fax 317 885 8683 www Temptek com 7 3 CIRCUIT SCHEMATIC A DRAIN CONNECTION TO PROCESS SENSOR HI TEMP SAFETY TO PROCESS PRESSURE GAUGE TO PROCESS CONNECTION HEATER DISCHARGE TANK PUMP PUMP SEAL FLUSH DRAIN FROM PROCESS PRESSURE GAUGE PRESSURE RELIEF VALVE FROM PROCESS CONNECTION WATER SUPPLY CONNECTION SUCTION TANK PVT COOLING VALVE ...

Страница 65: ...d Greenwood Indiana 46142 317 887 6352 Fax 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 7 4 REGULATOR BYPASS INSTALLATION WATER SUPPLY PRESSURE REGULATOR VALVE TYPE WATTS U5B 1 2 25 75psi RANGE BYPASS VALVE TYPE WATTS BP 30 1 2 45 100psi RANGE DRAIN FROM PROCESS TO PROCESS ...

Страница 66: ...M PROCESS CONNECTION WATER SUPPLY CONNECTION WATER SUPPLY MANIFOLD WATER SUPPLY MANIFOLD CASTER STRUCTURAL STEEL BASE ELECTRICAL CABINET WATER SUPPLY CONNECTION TO SENTRA 1 DRAIN CONNECTION TO SENTRA 1 DRAIN CONNECTION TO SENTRA 2 WATER SUPPLY CONNECTION TO SENTRA 2 WATER SUPPLY MANIFOLD CONNECTION DRAIN MANIFOLD CONNECTION WATER SUPPLY CONNECTION DRAIN CONNECTION DRAIN CONNECTION FROM PROCESS CON...

Страница 67: ... FLOW TEMP HI WATER PROBE PUMP PHASE VALVE DEV PRESS TEMP OL MACHINE STATUS PROCESS COMM ALARM TX TM TEMPERATURE CONTROLLER RS 485 C FROM TEMPERATURE TEMPERATURE CONTROLLER TO F MACHINE TEMP SETUP FLOW NETWORK COOL HEAT CAPACITY DEAD BAND GPM FLOW PUMP ON LPM SELECT POWER START STOP FLOW TEMP HI WATER PROBE PUMP PHASE VALVE DEV PRESS TEMP OL MACHINE STATUS PROCESS COMM ALARM TX TO PROCESS CONNECTI...

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Страница 69: ... 317 881 1277 Service Department Fax 317 885 8683 www Temptek com 8 0 APPENDIX 8 1 SPECIFICATIONS 8 2 MODEL AND SUFFIX CODING 8 3 INTERPRETATION OF PROCESS PRESSURE GAUGES 8 4 OPERATION OF MOLD PURGE 8 5 CLOSED CIRCUIT OPERATION 8 6 AS5 PUMP PARTS LIST 1 2 HP TO 1 HP 8 7 AS5 PUMP PARTS LIST 1 5 HP TO 3 HP 8 8 PARTS LIST LS INSTRUMENT ...

Страница 70: ...6 1 45 30 18 6 9 3 281 4 121 2 191 2 11 4 1 2 205 1690 16 5 90 34 55 4 27 7 44 16 24 2 1 2 285 665 6 11 2 62 30 20 2 10 1 281 4 121 2 191 2 11 4 1 2 205 16100 16 71 2 100 54 62 2 31 1 44 16 24 2 1 2 300 675 6 2 75 30 21 8 10 9 281 4 121 2 191 2 11 4 1 2 210 2435 24 3 4 35 30 63 1 31 6 44 16 24 11 4 1 2 270 680 6 3 80 30 24 6 12 3 281 4 121 2 191 2 11 4 1 2 220 2445 24 1 45 30 63 9 32 0 44 16 24 11...

Страница 71: ...W 3 16 KW 4 24 KW 5 36 KW GPM BY HP 75 35 GPM 3 4 HP 100 45 GPM 1 HP 150 65 GPM 1 1 2 HP 200 75 GPM 2 HP 300 80 GPM 3 HP 500 90 GPM 5 HP 750 100 GPM 7 1 2 HP INSTRUMENTATION LS LS instrument LX LX instrument 300 LX 300 F instrument VOLTAGE 2 208 230 3 60 3 380 3 50 4 460 3 60 5 575 3 60 6 415 3 60 ELECTRICS 1 NEMA 1 2 NEMA 12 J JIC VALVE SIZE A None B 1 4 C 3 8 D 1 2 E 3 4 F 1 SPECIAL OPTIONS Cons...

Страница 72: ...pump generated circulating pressure which is also equal to the pressure drop across the process C PUMP ROTATION INDICATION If the pump is running and both gauges are close to same value it is likely that the pump is rotating backward or the pump is generating such a high flow that an overload condition will result D PUMP MOTOR OVERLOAD CONDITION If the P is low with the pump rotating correctly the...

Страница 73: ...ter supply ball valve 3 Connect a regulated air supply to mold purge compressed air connection Note Air supply should be regulated approximately 10 PSI above drain line pressure 4 Activate mold purge with button located on electrical cabinet 5 When water is purged disconnect air supply 6 Depress and hold vent button approximately 30 seconds to release air pressure 7 Disconnect power to unit LINE T...

Страница 74: ... place a heat exchanger into system to separate the cooling water loop from the process circulation loop Cooling water from plant water supplies circulate only through the tube side of the heat exchanger Process water circulates through the shell side of the heat exchanger C To control process water temperature a microprocessor controlled AVTTM modulating valve is installed on the heat exchanger d...

Страница 75: ...400 Tank gasket 2 3 8 A 9159 AS5 3444401 Tank gasket 4 1 2 A2 8748 AS5 4310602 Impeller B2 5264 4 5 AS5 4757862 Motor AE5 AS5 A5W 3 4HP S 2772R 5486522 Nut S 4989 AS5 5622271 O ring Case S 5091 AS5 6490000 Shaft seal 101 173 5 8 EPT 6491000 Shaft seal EPT Ceramic 4949 AE5 AS5 6207010 MOTOR PUMP ASSEMBLY AS5 1HP AS5 2 4 3 60 414 Adapter iron C2 4551 AS5 771599 Pump case iron D2 1839 AS5 3444400 Tan...

Страница 76: ...6207030 MOTOR PUMP ASSEMBLY AS5 2HP 2 4 3 60 414 Adapter iron C2 4551 AS5 771599 Pump case iron D2 1839 AS5 3444400 Tank gasket 2 3 8 A 9159 AS5 3444401 Tank gasket 4 1 2 A2 8748 AS5 4310605 Impeller B2 5264 5 25 AS5 4757865 Motor AE5 AS5 A5W 2HP S 2775R 5486522 Nut S 4989 AS5 5622271 O ring Case S 5091 AS5 6490000 Shaft seal 101 173 5 8 EPT 6491000 Shaft seal EPT Ceramic 4949 AE5 AS5 6207040 MOTO...

Страница 77: ...lange 3520005 Heater flange gasket 4 50 OD 4439900 Instrument kit SK SI 4713377 Drip Cover SI MD 1642 6207000 Motor pump assembly AS5 3 4HP ODP 230 460 414 Adapter iron C2 4551 AS5 771599 Pump case iron 137 001 166 AS5 3444400 Tank gasket 2 3 8 A 9159 AS5 3444401 Gasket tank flange 4 1 2 AS5 4310602 Impeller B2 5264 4 5 AS5 4310611 Impeller AS5 100345 4 5 mfg After 2 97 4714466 Motor 3 4HP 113 000...

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Страница 79: ...END 2013 Temptek INC RE 1 02 13 ...

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