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Ramp and Soak Function

The soak function is enabled by configuring alarm 1 to act as a dwell timer. If A1SF is set for TOON (time out on), the
alarm 1 relay will act as a timer contact, with the contact being open at power up and closing after the time set in ASP1
has elapsed. If A1SF is set for TOOF (time out off), the alarm 1 relay will perform the reverse action. If the heater (or
contactor coil) is wired in series through the alarm 1 relay and the out 1 relay, the controller will act as a guaranteed
soak controller.

In the example below, RAMP is set for 5.00°F/minute, A1SF=TOOF, and ASP1=40 (minutes). Power is applied at zero
time, and the process climbs from the ambient temperature of 50°F to the set point of 200°F over 30 minutes. The dwell
timer is activated upon reaching the set point and, after the soak time of 40 minutes, the alarm 1 relay will open,
switching off the output. The process temperature will then fall at an undetermined rate.

Dwell Function

The dwell function is enabled by configuring alarm 1 to act as a dwell timer. If A1SF is set to TOON (time out on), the
alarm 1 relay will operate as a timer contact with the contact being open on initial start up. The timer begins to count
down once the set point temperature has been reached. After the amount of time set in ASP1 has elapsed, the alarm 1
relay will close. This function can be used to operate an external device such as a siren or a light (for example) to alert
the operator when a minimum desired soak time has been reached.

In the example below, the ramp rate has been set to zero, A1SF=TOON, and ASP1=40 (minutes). Initial start up is at
zero time, and the process climbs to the 200°F set point at the maximum rate. Once the set point is reached, the dwell
timer begins to count. After 40 minutes, the alarm 1 relay closes. The controller will continue to act as a fixed set point
controller.

5–14 Re-ranging Linear Process Inputs

Select an appropriate input type (INPT). Define the range by adjusting LOSC and HISC. In the example below,
INPT=4–20 (mA), LOSC=0, HISC=100.0, and RESO=1DP. For a 4mA input, the process value will read 0 (LOSC), and
for a 20mA input, the process value will read 100.0 (HISC). For a 10mA input, the process value will read 37.5. If the
input signal is outside of the range defined by LOSC and HISC, an error message (LLEr or HLEr) will be shown in the
upper display.

21

    40 

minutes

200

F

50

30

70

Time 

(minutes)

Process value

Alarm 1 output

ON

OFF

Time (minutes)

    40

minutes

Alarm 1 OFF

Alarm 1 ON

200  F

PV

F

Содержание TEC-4220

Страница 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Страница 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Страница 3: ...trolling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load dis...

Страница 4: ...e DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 ohms 5 0 10VDC linear min impedance 500K ohms 6 Triac SSR output 1A 240VAC 9 Other 6 Output 2 0 None 1...

Страница 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Страница 6: ...xcessive moisture Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not...

Страница 7: ...ey may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power in industrial environments contains a certain a...

Страница 8: ...ual length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when o...

Страница 9: ...e the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in...

Страница 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Страница 11: ...the selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100...

Страница 12: ...he 0 20mA and enter it Enter the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON...

Страница 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Страница 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Страница 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Страница 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Страница 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Страница 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Страница 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Страница 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Страница 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Страница 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Страница 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Страница 24: ...ine terminals Incorrect voltage between line terminals Connections to terminals are open loose or missing Thermocouple is open at tip Thermocouple lead is broken Shorted thermocouple leads Short acros...

Страница 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Страница 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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