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4–3 Wiring Precautions

• Before wiring, check the label to verify the correct model number and options. Switch off the power while checking.

• Care must be taken to ensure that the maximum voltage ratings specified in section 3 are not exceeded.

• It is recommended that the power source for these units be protected by fuses or circuit breakers rated at the minimum
value possible.

• All units should be installed inside a suitably grounded metal enclosure to prevent live parts from being accessible to
human hands and metal tools.

• All wiring must conform to the appropriate standards of good practice and local codes and regulations. Wiring must be
suitable for the voltage, current, and temperature ratings of the system.

• The "stripped" leads as specified in figure 4.2 below are used for power and sensor connections.

• Beware not to over-tighten the terminal screws.

• Unused control terminals should not be used as jumper points as they may be internally connected, causing damage to
the unit.

• Verify that the ratings of the output devices and the inputs are not exceeded.

• Electrical power in industrial environments contains a certain amount of noise in the form of transient voltage and
spikes. This electrical noise can adversely affect the operation of microprocessor-based controls. For this reason we
strongly recommend the use of shielded thermocouple extension wire which connects the sensor to the controller. This
wire is a twisted-pair construction with foil wrap and drain wire. The drain wire is to be attached to ground at one end
only.

4–4 Connection and Wiring

The following connections for outputs and inputs are found on the back of the controller housing.

7

4.5     7.0 mm
0.18"     0.27"

~

~

2.0mm
0.08" max.

Figure   .2  Lead Termination

Figure  4.2  Lead Termination

+

-

0-10V

+

-

Interface

RTD

0-20mA or 4-20mA

V-

mA-

AC1

AC2

N/C

I

+

-

V

I

V

V

+

-

PTB/COM.

PTB/TC

PTA

+

-

N/O

-

+

-

+

C

Control
Output 2

Alarm 1

Alarm 2

Alarm Com.

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

+12V

Tx1

Tx2

0V

Control
Output 1

90-264 VAC
Power Input

+

-

VAA

Tx1

Tx2

-VAA

Figure 4.3 Rear Terminal Connections

Содержание TEC-4220

Страница 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Страница 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Страница 3: ...trolling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load dis...

Страница 4: ...e DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 ohms 5 0 10VDC linear min impedance 500K ohms 6 Triac SSR output 1A 240VAC 9 Other 6 Output 2 0 None 1...

Страница 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Страница 6: ...xcessive moisture Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not...

Страница 7: ...ey may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power in industrial environments contains a certain a...

Страница 8: ...ual length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when o...

Страница 9: ...e the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in...

Страница 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Страница 11: ...the selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100...

Страница 12: ...he 0 20mA and enter it Enter the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON...

Страница 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Страница 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Страница 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Страница 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Страница 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Страница 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Страница 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Страница 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Страница 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Страница 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Страница 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Страница 24: ...ine terminals Incorrect voltage between line terminals Connections to terminals are open loose or missing Thermocouple is open at tip Thermocouple lead is broken Shorted thermocouple leads Short acros...

Страница 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Страница 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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