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5–11 Viewing the Output Percentage Power

Scroll through the tool programs until you come to HAND CONTROL

, then press the scroll key. The

upper display will now show the process value and the lower display will show the percentage power of output 1 (for
example,           ). To view the cooling output, press scroll again. If alarm 2 is configured as a cooling output
(A2SF=COOL), the lower display will now show the percentage power of alarm 2 (for example,           ). If alarm 2 is
configured as an alarm, this percentage power reading is invalid and should be ignored.

The range of percentage power is from 0–100%. If the unit is configured for on-off control, only 0 or 100 will be
displayed. For a proportional control, the output percentage power represents the percentage of the duty cycle the
output spends in the ON-state. (e.g., if cycle time CYC=10 seconds, and the output spends 4 seconds on and 6 seconds
off during each duty cycle, the lower display would read           )

5–12 Manual Control

Follow the procedures from section 5–11, then press and hold the scroll key for 3.2 seconds and release. The controller
will now enter manual control mode. The upper display will begin to flash and the output percentage can now be
adjusted using the up and down keys. Note that manual control mode is not available if the control is configured for on-
off control (PB=0). If it is attempted, an error message (OPER) will appear in the upper display.

Manual control mode should be used:
• When teaching the process
• If the controller fails

Manual control mode is an open loop control. The process may rise to a dangerous temperature. Special attention

must be paid to the process in order to prevent damage to the system.

5–13 Ramp and Dwell

The controller can be configured to act either as a fixed set point controller or as a single ramp controller on power up.
This function enables the user to set a predetermined ramp rate (RAMP) to allow the process to reach the set point
temperature gradually, producing a “soft start” effect.

A dwell timer is incorporated in the controller. Alarm 1 can be configured to provide either a dwell function or a soak
function when used in conjunction with the ramp function.

Ramp Function

If the ramp function is selected, the process will increase or decrease at a predetermined rate during initial power up, or
with set point changes or process variations.

The ramp rate is determined by the “RAMP” parameter, which can be adjusted through a range from 0–99.99°F/minute
(0–55.55°C/minute). If the “RAMP” parameter is set to zero, the ramp function is disabled.

In the example below, RAMP is set at 5.00°F/minute, the ambient temperature is 50°F, and power is applied at zero
time. The process value climbs to the initial set point of 150°F over a period of 20 minutes. The process temperature is
held until the set point value is changed to 175°F at 40 minutes. The process value then climbs to the new set point over
a period of 5 minutes and the new set point is held. At 70 minutes, the set point value is decreased to 100°F and the
process value falls to the new set point over a period of 15 minutes.

20

20

40

45

Time (minutes)

F

0

175
150 PV

50

100

70

85

Содержание TEC-4220

Страница 1: ...ure Controller TEMPCO Electric Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Elec...

Страница 2: ...nderstood and met CONTENTS 1 Introduction 2 Numbering System 3 Specifications 4 Installation 5 Operation 6 Recalibration 7 Error Messages and Diagnosis Information in this user s manual is subject to...

Страница 3: ...trolling method by many industries yet PID has difficulty dealing with some sophisticated systems such as second and higher order systems long time lag systems during set point changes and or load dis...

Страница 4: ...e DC for SSR drive 24VDC 20mA max 3 4 20mA linear max load 500 ohms 4 0 20mA linear max load 500 ohms 5 0 10VDC linear min impedance 500K ohms 6 Triac SSR output 1A 240VAC 9 Other 6 Output 2 0 None 1...

Страница 5: ...rotection NEMA 4X IP65 EMC emission EN50081 1 EN55011 EMC immunity IEC801 2 IEC801 3 IEC801 4 Sensor Input Type Range F Accuracy F Range C Accuracy C J Iron Constantan 58 to 1832 F 3 6 F 50 to 1000 C...

Страница 6: ...xcessive moisture Do not use this instrument in areas under hazardous conditions such as excessive shock vibration dirt moisture corrosive gases or oil The ambient temperature of the areas should not...

Страница 7: ...ey may be internally connected causing damage to the unit Verify that the ratings of the output devices and the inputs are not exceeded Electrical power in industrial environments contains a certain a...

Страница 8: ...ual length Table 4 1 International Thermocouple Cable Color Codes Color of overall sheath Output Wiring There are several types of output modules see section 2 that can be selected for output 1 when o...

Страница 9: ...e the value of the selected digit or to change the selection for an index parameter Selects the parameter in a direct sequence Also used to select the tool program parameters Selects the parameters in...

Страница 10: ...UE SET POINT VALUE SHIF PB TI TD AhY1 AhY2 hYST ADDR LO SC hI SC PL 1 PL 2 INPT UNIT RESO CON A A1 MD A1 SF A2 MD A2 SF CYC CCYC C PB D B Security Level 1 Security Level 2 Short scroll advances forwar...

Страница 11: ...the selected input 999 F PL 1 Power limit of Output 1 0 100 100 PL 2 Power limit of Output 2 0 100 100 INPT Input type selection J K T E B R S or N TC J K T E B R S or N type T C PT100 DIN PTDN PT100...

Страница 12: ...he 0 20mA and enter it Enter the Drift compensation code FAIL SAFE Fail Safe Defines the status of the outputs if the sensor fails OUT 1 ALM 1 ALM 2 or or or OUT 2 or Select the status for Output 1 ON...

Страница 13: ...minutes The dwell timer starts counting when the process value reaches the set point value See sections 5 10 and 5 13 for more details RAMP Ramp Rate This controls the heating or cooling rate of the...

Страница 14: ...cimal points Note that 2 dP can only be used for linear process input when Pu is selected for UNIT CON A Control Action of Output 1 This selects reverse heating action or direct cooling action for out...

Страница 15: ...e lower display For example if you select LOCK for LEV 2 and press the scroll key for 3 2 seconds to enter the selection the all parameters in level 2 can no longer be changed A LOCK message will appe...

Страница 16: ...values for the process which are then automatically entered into the nonvolatile memory During the second period of the auto tune program the controller performs PID control to verify the results and...

Страница 17: ...Sequence Symptom Solution Proportional Band P PB Slow response Decrease PB High overshoot or oscillations Increase PB Integral Time I TI Slow response Decrease TI Instability or oscillations Increase...

Страница 18: ...ble value When using on off control the parameters TI TD and CYC will have no effect on the system and both manual mode and the auto tune program will be disabled 5 9 Cooling Control Cooling control o...

Страница 19: ...d Hold Alarm A1SF LT HO When selected in any alarm mode prevents an alarm on power up The alarm is enabled when the process value reaches the set point value Thereafter the alarm acts as a latch alarm...

Страница 20: ...the controller fails Manual control mode is an open loop control The process may rise to a dangerous temperature Special attention must be paid to the process in order to prevent damage to the system...

Страница 21: ...being open on initial start up The timer begins to count down once the set point temperature has been reached After the amount of time set in ASP1 has elapsed the alarm 1 relay will close This functi...

Страница 22: ...libration data will be lost Do not attempt recalibration unless you have the appropriate calibration equipment available If the calibration data is lost you will need to return the controller to your...

Страница 23: ...e display Now the display will indicate process value with respect to the INPT type selected Feed a standard signal to the appropriate input terminals and examine the accuracy of the display 4 Press t...

Страница 24: ...ine terminals Incorrect voltage between line terminals Connections to terminals are open loose or missing Thermocouple is open at tip Thermocouple lead is broken Shorted thermocouple leads Short acros...

Страница 25: ...d into EEPROM Replace EEPROM 11 Process display shows OVER Overflow error data out of range during execution of software program Check for electrical noise 12 Process display shows LOCK Attempt to cha...

Страница 26: ...ic Heater Corporation 607 N Central Avenue Wood Dale IL 60191 1452 USA Tel 630 350 2252 800 323 6859 Fax 630 350 0232 website http www tempco com Copyright 2003 Tempco Electric Heater Corporation all...

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