0
CONTENTS
PAR
DESCRIPTION
0
CONTENTS
0
CONTENTS 2
1
GENERAL
INFORMATION
3
1.1
FOR
THE
OPERATING
PERSONNEL
3
1.2
LIABILITY
4
1.3
FOR BETTER UNDERSTANDING OF THIS MANUAL
4
2
SAFETY
5
2.1
INTENDED
USE
5
2.2
QUALIFICATION
OF
THE
PERSONNEL 5
2.3
PROHIBITION, WARNING, MANDATORY AND INSTRUCTION SIGNS ON THE DEVICE
6
2.4
BASIC
SAFETY
INSTRUCTIONS
7
2.4.1
General
instructions 7
2.5
DUTIES OF THE OPERATOR
10
2.6
PERSONAL PROTECTIVE EQUIPMENT
10
3
SCOPE
OF
DELIVERY
11
3.1
SCOPE
OF
DELIVERY
11
4
PRODUCT
DESCRIPTION
12
4.1
TECHNICAL
SPECIFICATIONS
12
4.2
DEVICE
DESCRIPTION
12
4.3
PRODUCT
IDENTIFICATION
13
5
TRANSPORT
AND
STORAGE 14
5.1
TRANSPORT AND STORAGE / MANUAL TRANSPORTATION
14
5.2
TRANSPORTATION
USING
A
LIFTING
TOOL
15
5.3
MOVING THE SUPPORT FRAME USING THE MOUNTED HYDRAULIC BREAKER
16
5.4
STORAGE
16
6
MOUNTING
THE
HYDRAULIC
BREAKER
17
6.1
UNPACKING
17
6.2
MOUNTING
CONDITIONS
17
6.3
REQUIRED
TOOL
17
6.4
NECESSARY
ACCESSORIES
17
6.5
MOUNTING 18
6.6
FITTING AND REMOVING THE PLUG TOOL
20
6.7
CONNECTING THE HYDRAULIC BREAKER HYDRAULICALLY
22
7
COMMISSIONING
25
7.1
FIRST COMMISSIONING; RE-COMMISSIONING AFTER A STANDSTILL
25
8
OPERATION
26
8.1
OPERATING
RANGE 26
8.2
SITE
SELECTION
26
8.3
INFORMATION REGARDING THE MODE OF OPERATION
27
8.4
PROCESS
FLOW
31
8.5
UNDERWATER
OPERATION
31
9
TOOL
32
9.1
TOOL
32
10
MAINTENANCE
(DIN
EN
31051)
33
10.1
CLEANING
AND
SERVICING
33
10.2
INSPECTION
AND
MAINTENANCE
34
10.2.1 Establishing pressure relief on the hydraulic system
34
10.2.2
Log
34
10.2.3 Information regarding the maintenance and inspection body
34
10.2.4
Maintenance
and
inspection
plan
35
10.3
REPAIRS
37
10.3.5 Nitrogen charging of the oil nitrogen accumulator
37
10.3.6
Replacing
hydraulic
lines
and
hoses
38
10.4
SPARE
AND
WEAR
PARTS
38
11
REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME
39
11.1
REMOVING THE HYDRAULIC BREAKER FROM THE SUPPORT FRAME
39
12
DISPOSAL 41
12.1
DISPOSAL
41
13
CAUSE
OF
MALFUNCTION
AND
TROUBLESHOOTING
42
13.1
CAUSE OF MALFUNCTION AND TROUBLESHOOTING
42
14
ANNEX
43
14.1
TOOL
PASTE
43
14.2
PROOF
OF
MAINTENANCE
44
OPERATING MANUAL
-
H
ydraulic
breakers
T
series
2
/44
REV
0.0
CONTENTS
0
