64
61
65
60
CLEAR
GREASE
62
B
B
B
B
BA
A
A
A
AG E(Contin
G E(Contin
G E(Contin
G E(Contin
G E(Continued)
ued)
ued)
ued)
ued)
17
Step E-4
Step E-4
Step E-4
Step E-4
Step E-4
Step E-5
Step E-5
Step E-5
Step E-5
Step E-5
Step E-6
Step E-6
Step E-6
Step E-6
Step E-6
1. Insert a 5mm x 8mm Bearing (63) into the center of the Diff Gear
(64).
2. Press a 3/32" carbide Diff Ball (65) into each of the 12 small
holes in the Diff Gear.
1. Apply a small amount of clear Diff Grease (62) to cover Diff
Balls on both sides of the Gear. Carefully place the Diff Gear (64) over
the Male Outdrive (60) so that the Diff Balls (65) and Diff Gear rest
against the Diff Ring (61).
1. Locate the Diff Adjusting Screw (67) and place the foam Thrust
Bearing Seal (68) over the shoulder of the Screw.
2. Place one Belleville Washer (58) over the Diff Screw with the
concave surface facing away from the head of the Diff Screw.
3. Place one of the 3mm x 8mm Thrust Washers (69) over the Diff
Screw.
*NOTE: The Thrust Washers are packaged in a small bag along
with the eight 5/64" Thrust Balls.
4. Grease the Thrust Washer well with white Thrust Bearing/
Assembly Grease (71) and place the eight 5/64" Thrust Balls (70) on
top of the Washer, around the Diff Screw. Apply more White Thrust
Bearing/Assembly Grease to the tops of the Thrust Balls. Place the
second Thrust Washer over the Diff Screw and against the Thrust
Balls.
5. Very carefully insert the Diff Screw, with the Thrust Bearing
assembly installed, into the Female Outdrive (66) as shown. Pull the
threaded end of the Diff Screw until the Thrust Bearing assembly
rests against the inside of the Outdrive.
Figure E-4
Figure E-6
Figure E-5
63
65
64
Diff Gear Assembly:
Outdrive and Diff Gear Assembly:
Thrust Assembly:
63
65
67
68
69
68
58
White
Grease
66
67
70
58
69
70
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