409-32034
Rev D
17 of 31
4.6.
Crimp Height Adjustment
Refer to Paragraph 7.3. for procedures to adjust the crimp height using the machine precision adjustment
feature.
4.7.
End-Feed/Side-Feed Applicator Conversion
When changing from an end-feed applicator to a side-feed applicator (or from a side-feed applicator to an end-
feed applicator), the reel support assembly must be moved to the opposite side of the machine. With the
terminal reel removed, lift and rotate the reel support bar to the opposite side of the machine. Mount the
terminal reel on the reel support and load the terminal strip into the applicator. Remove the metal terminal lead-
in and thumbscrews and move to the opposite side of the machine. Move the machine lubricator bowl to the
opposite side of the machine as required.
NOTE
Lubricator Bowl Assembly 354550-3 is an optional accessory. When using an Ocean Side-Feed or End-Feed applicator, the
lubricator assembly part numbers are 2119955-1 and 2119955-2, respectively.
5.
MACHINE FAULT CODES
INDICATOR LIGHTS
(Number of Consecutive
Green Flashes)
INDICATOR LIGHTS
(Number of Consecutive
Yellow Flashes)
MACHINE FAULT
2
---
Guard switch opened while motor was running.
3
---
Guard switch not closed. Close the guard to close the guard switch.
4
---
Top Dead Center (TDC) switch fault; machine motion not detected. The switch
was not unmade within the allotted time, 175 ms.
5
---
Top Dead Center (TDC) switch fault: complete machine cycle not detected. The
switch was not made within the allotted time. The allotted time for the Run
mode is 1.5 seconds. The allotted time for Jog mode is six seconds.
6
---
Motor control circuit fault. A bad transistor (PWM IGBT) was detected. The
CPU/Motor Control Board assembly must be replaced.
7
---
Jog Push Button Fault. During power up, the jog button pressed input was
detected.
8
---
Footswitch fault. During power up, the footswitch pressed input was detected.
9
---
Jog button detection circuit fault; DC bus relay turned on during power up. The
CPU/Motor Control Board assembly must be replaced
10
---
Jog enable input circuit fault was detected. The CPU/Motor Control Board
assembly must be replaced.
11
---
Not applicable to this machine.
12
---
J9 Input fault; Input on during power up. Note that this fault in not applicable to
this machine. If it occurs, the CPU/Motor Control Board assembly must be
replaced.
3
3
Crimp Quality Monitor Not Ready Fault (Refer to Paragraph 4.2.B.)
4
4
Bad Crimp Fault (Refer to Paragraph 4.2.C.)
5
5
Crimp Analysis Fault (Refer to Paragraph 4.2.D.)
6
6
Good Crimp Signal Fault (Refer to Paragraph 4.2.B.)
7
7
Monitor Not Detected (Refer to Paragraph 4.2.A.)
Figure 10
