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114-106497

Rev 5

of 22

TOOLING

Applicators contain the tooling for feeding and crimping strip-form terminals. Automatic machines provide the
power to operate the applicator. See Figure 15 for representative images.

Tooling information for product part numbers is available from

www.te.com

or by calling the Product Information

Center at the number at the bottom of page 1.

Applicators for product part numbers are available from the

Applicator Search Portal

www.te.com

or by

calling the Product Information Center at the bottom of page 1.

Figure 15

Ocean Applicator

Semi Automatic Machine

Содержание SGI 1.25

Страница 1: ...ignal Grace Inertial SGI 1 25 1 50 connector system includes SMT header assembly and plug assembly used in the wire to board interconnections cap assembly and plug assembly used in the wire to wire in...

Страница 2: ...Dual row Row Wire Barrel Insulation Barrel Header Assembly SGI 1 5 Single Row 5pos shown Mating Face Plug Housing SGI 1 5 Single Row 5pos shown Mating Face Locking Latch Wire Cavity Insulation Barrel...

Страница 3: ...ow TPA 5pos shown For SGI 1 50 Single Row only Header Assembly SGI 1 25 Dual Row 20pos shown Plug Housing SGI 1 25 Dual Row 20pos shown Mating Face Mating Face Locking Latch Wire Cavity Cap Housing SG...

Страница 4: ...2 SGI 1 50 Dual Row Figure 1 Schematic Diagram Only Header Assembly SGI 1 5 Dual Row 10pos shown Plug Housing SGI 1 5 Dual Row 10pos shown Mating Face Mating Face Locking Latch Wire Cavity TPA SGI 1 5...

Страница 5: ...60538 NA Header Assembly SMT Right Angle 2360545 Header Assembly SMT Vertical 2360540 2376974 2456589 Header Assembly SMT Vertical 2360547 2427710 Plug Housing 2371404 2376950 2456588 Plug Housing 238...

Страница 6: ...in the product material B Shelf Life The product should remain in the shipping containers until ready for use to prevent deformation to components The product should be used on a first in first out b...

Страница 7: ...sh is the formation that may appear on both sides of the wire barrel as the result of the crimping process The wire barrel flash shall not exceed the dimension given in Figure 4 D Wire Barrel Crimp Th...

Страница 8: ...e seam K Twist and Roll There should be no twist or roll of the wire barrel or mating portion of the crimped contact that would cause overstress or impair usage See Figure 4 for allowable limits NOTE...

Страница 9: ...Avoid Twist and Roll Detail A Section X X 0 13 Max Burr 0 25mm Max Cutoff Tab Wire Barrel Crimp Width See Table Wire Barrel Crimp Height See Table 0 20 Max Wire Barrel Flash 1 0 max for Box Area Conta...

Страница 10: ...th F shape 3 1 4 1 8 0 0 0 45 0 15 0 35 0 128 26 0 60 0 0804 2 28 0 56 CONTACT 2428106 1 mm2 AWG WIRE BARREL CRIMP INSULATION BARREL CRIMP WIDTH INSULATION BARREL CRIMP HEIGHT WIRE BRUSH REAR BELLMOUT...

Страница 11: ...aware that the contact must be installed in correct orientation as specified below Pull back lightly on the wire to be sure the contact is locked in place Refer to Figure 6 Side to Side Alignment 3 Ma...

Страница 12: ...PA and push it straight into the housing until it bottoms there should be an audible click Pull back lightly to be sure the TPA is locked in place See Figure 7 Single Row Cap Single Row Cap Dual Row B...

Страница 13: ...TPA For SGI 1 50 only Use special tool like sharp object to lift the tip of TPA latch at both sides carefully and then remove the TPA from plug housing Be careful not to damage TPA during the operatio...

Страница 14: ...ether until the locking latch fully engages the locking tab Pull back to ensure proper engagement and to prevent any deformation of the locking mechanism See Figure 9 During mating connector please do...

Страница 15: ...114 106497 Rev 5 15 of 22 Dual Row...

Страница 16: ...tors depress latch of plug housing with thumbnail and pull the connectors apart Refer to Figure 10 During unmating connector please don t stack up the wire to the middle in case damage the connector t...

Страница 17: ...114 106497 Rev 5 17 of 22 Figure 10 Dual Row Pull Straight Away Depress Locking Latch Here Depress Locking Latch Here Pull Straight Away Pull Straight Away Depress Locking Latch Here...

Страница 18: ...as shown in Figure 12 Figure 12 B Robotic Placement The robotic equipment must be adjusted to feed pick up and place the headers on the PC board with an accuracy as required The header assembly datum...

Страница 19: ...activators is necessary Consult with the supplier of the solder and flux for recommended cleaning solvents Cleaners must be free of dissolved flux and other contaminants It is recommended that cleanin...

Страница 20: ...epresentative images Tooling information for product part numbers is available from www te com or by calling the Product Information Center at the number at the bottom of page 1 Applicators for produc...

Страница 21: ...ual Aid CUTOFF TAB AND BURR MUST BE WITHIN LIMIT SPECIFIED WIRE MUST NOT BE NICKED CUT OR SCRAPED THERE MUST BE NO WIRE INSULATION VISIBLE IN INSULATION BARREL SEAM WIRE INSULATION AND CONDUCTORS MUST...

Страница 22: ...IN HEADER HOUSING TAB PLUG HOUSING MUST BE FULLY SEATED AGAINST EACH OTHER PLUG HOUSING MUST BE FULLY SEATED AGAINST EACH OTHER PLUG HOUSING LATCH MUST BE SECURED IN HEADER HOUSING TAB WIRE MUST NOT...

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