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409-32048

Rev A

of 64

Figure 44

9.1.

Installation

1. Remove the top cover on the Conveyor Extension.

2. Loosen the screws that attach the side covers to the frame and slide the covers away from the

machine side of the Conveyor Extension to remove them and expose the rail alignment pins and drive
couplers.

●

The plastic end caps will need to be removed (pried off) to remove the side covers.

3. Position the Conveyor Extension so that the fixed rail is in line with the fixed rail of the machine

conveyor. The adjustable rail on the Conveyor Extension should be behind (larger width) the
adjustable rail on the machine.

4. Adjust the feet as necessary so the heights of the belts on the extension are the same as the belt

heights on the machine conveyor.

5. Connect the two drive couplers on the Conveyor Extension to the drive shafts on the ends of the

machine conveyor rails.

6. Position the Conveyor Extension against the end of the machine conveyor rails. Make sure the

conveyor extension rail alignment pins are engaged in the slots in the end of the machine conveyor
rails.

7. Use a long straight edge to align the Conveyor Extension rails to the rails on the machine conveyor.

8. Connect the Conveyor Extension to the side panel on the machine with the L brackets attached to the

legs.

9. Replace the side covers and top cover.

10. Relocate the exit fiber sensors (with mounting brackets) from the end of the machine conveyor rails to

the end of the Conveyor Extension rails.

11. Measure the distance (in millimeters) from the fiber sensors at the PCB load position of the CAPI-6T

to the new position of the fiber sensors at the exit of the conveyor extension. On the CAPI-6T screen,
go to the Autoload tab of the I/O screen and change the Fiber-Fiber distance for the main conveyor to
match the measured distance. See Figure 45.

Conveyor Extension Cover Detail

Содержание CAP-6T

Страница 1: ...1 5 Capabilities 6 1 6 Layout 8 2 SAFETY 8 2 1 Equipment Lockout 8 2 2 Emergency Machine Off EMO ESTOP 9 3 INSTALLATION 9 3 1 Shipping 9 3 2 Uncrating 9 3 3 Initial Assembly 9 3 4 Facilities Labeling...

Страница 2: ...nance 40 9 CONVEYOR EXTENSION AUTOLOAD OPTION 41 9 1 Installation 42 9 2 Operation 43 10 PREVENTATIVE MAINTENANCE PM 44 10 1 Cleaning 44 10 2 Inspection 44 10 3 Air Supply Filter 44 10 4 Lubricating 4...

Страница 3: ...uards are in place and secure to equipment Do not operate the equipment without guards in place Always disconnect air supply and then exhaust system air pressure before performing maintenance or repai...

Страница 4: ...calling the Support Center regarding service to equipment it is suggested that a person familiar with the device be present with a copy of the manual and drawings to receive instructions Many difficu...

Страница 5: ...and at the same time circuit boards have increased complexity susceptibility to damage and cost This trend will undoubtedly continue and accelerate as interconnect PCB s move from simple passive elem...

Страница 6: ...here Ambient Operating Temperature range 5 to 40 C 41 to 104 F Altitude Up to 1000 m 3300 ft above sea level Relative Humidity range 20 to 95 non condensing Transportation and Storage 25 to 55 C 13 to...

Страница 7: ...method is the ability to dynamically adjust the force that is applied to match what is actually needed thus reducing the stress on the PCB and connector No matter what percentage above the average is...

Страница 8: ...are stored in the tool rack directly behind the fixture support table assembly The tool holder is a static assembly for holding the tools A Tool ID system is incorporated in the tool rack to manage t...

Страница 9: ...ly 1 Remove X and Y Axis shipping straps 2 Level procedure Verify that the Press is sitting flat on all six supports Use a Bubble gage set in both the X and Y Axis position and located on the Horizont...

Страница 10: ...de by either touching the screen with a finger or by pointing and left clicking with the trackball Alpha numeric entries can be entered by the keyboard or by touching the screen buttons provided Note...

Страница 11: ...on the input data on the left a blank graph for the pressing force and distance data on the right and a series of buttons along the bottom If an error message regarding missing data is displayed you m...

Страница 12: ...ll restart the process where it left off Exit Used to return to the main screen as displayed on startup This is usually done at the completion of a press run From the main screen a new PCB can be sele...

Страница 13: ...onnector was tilted and the tool corrected the lean when it touched it Use caution when retrying because if there is a bent pin the retry may bend it over further and press it flat to the connector bo...

Страница 14: ...tion and PCB information Once the information has been stored it is available for use by current and future operations Access to the editors is normally restricted to levels higher than operator 5 1 T...

Страница 15: ...Enter the number from the keyboard Tool Width This is used for drawing the PCB assembly rendering on the screen and for collision avoidance with obstructions Enter the width of the tool at the widest...

Страница 16: ...This percent added assures complete seating of the connector This is the most widely used technique because it limits the stress to the assembly and does not require accurate board thickness measurem...

Страница 17: ...ese are user defined error messages If the height is reached and the action is an error The pressing process is immediately halted and the error message is displayed on the screen The operator must ac...

Страница 18: ...is calculated by multiplying the number of pins in the particular connector being pressed by the maximum allowable force per pin Both the number of pins and the maximum force per pin are entries in t...

Страница 19: ...urface of the connector when PARS force readings are started A typical number is between 0 030 0 020 in Distance This is the distance over which force readings are averaged for PARS use A typical numb...

Страница 20: ...connector but the process will actually be complete as soon as the force reaches the PARS force plus 25 The height given simply provides a destination that is not intended to be reached because the fo...

Страница 21: ...ion example different connector manufacturer Giving multiple connectors the same code will initiate a prompt asking operator to identify connector type prior to press setup Number of Pins Enter the TO...

Страница 22: ...ace of the connector that contacts the PCB It is used to calculate the position the head must achieve to seat the connector to the proper height Unseated Top Defined as the distance from the surface o...

Страница 23: ...nalyzed for a seven point trend A seven point trend is seven consecutive points with increasing values with decreasing values above the mean below the mean The objective is to identify trends that ind...

Страница 24: ...description of the board to be pressed Board Clearance This is the safe distance that the tool is above the board that the head will allow when moving between connectors Be sure to allow enough clear...

Страница 25: ...substitution codes that are defined in the connector database Each associated connector must be individually entered into the database but will be linked by the common substitution code First Article...

Страница 26: ...the head rotation as follows The head is at zero degrees when longer protrusion of the tool bar containing the ID device is toward the left side of the machine Positive 90 degrees is a turn counter cl...

Страница 27: ...For example all boards are measured before starting pressing connectors The first tool is then selected from the tool rack and all connectors of that type are pressed on all active boards before the...

Страница 28: ...PCB is plotted on the R Range chart The R chart becomes an S Standard Deviation chart when the subgroups size is greater than 5 connectors The S chart plots the standard deviation of all connectors of...

Страница 29: ...press the charted connector type Brd Rev Revision of board file 6 4 Options See Figure 31 for the following options Figure 31 Range Bars The range for the data whose average forms a point on the X ba...

Страница 30: ...idth Up to 25 4 mm 1 00 in including any mounting features Height 56 8mm 0 5 mm 2 236 020 in including mounting plate tool bar Length Up to 203 mm 8 in single or multiple tool combination Tool Bar The...

Страница 31: ...ring pressing Height minimum 6 mm 236 in maximum 50 8 mm 2 00 in Flatness and parallelism of top and bottom surfaces should have a maximum run out of 0 13 mm 005 in Length Up to 914 4 mm 36 in Width U...

Страница 32: ...over the fixture plate lowers it onto self centering pins and then clamps the board in place At the completion of pressing the board is automatically unloaded from the machine by the conveyor system...

Страница 33: ...own to the fixture This prevents the PCB from being lifted when an insertion tool is retracted from a pressed connector Also the clamp holds the PCB flat to the fixture The height of the clamp bar is...

Страница 34: ...OLOAD OPTION FOR THE CAPI 6T NOTE The following portion of this manual may not apply to your machine configuration The Autoload option used with an adjustable width conveyor will allow either in line...

Страница 35: ...tream connector and the SMEMA connector on the right is always the downstream connector Logically operating the machine in Reverse Production mode flips the upstream and downstream directions this req...

Страница 36: ...throughput If the CAPI 6T is the last machine in the line manually remove the PCB from the exit Conveyor Extension when prompted Reverse Shuttle Mode Place the desired PCB on the Conveyor Extension wh...

Страница 37: ...s allow for manual raising and lowering of the main Autoload conveyor rails When both SAV Solenoid Air Valve buttons are off both ports of the lift air cylinders are closed to maintain position The st...

Страница 38: ...es a PCB is staged and ready for transfer to the main conveyor 4 The input and output devices are usually other SMEMA compliant PCB processing equipment or conveyor buffers The press can also be used...

Страница 39: ...f necessary Note When machine power is down the conveyor controllers switch the LED s to low power to extend LED life When power is restored Machine Enable active the LED power is set to the requested...

Страница 40: ...purpose oil on the bearing guide rails Check all air lines for crushing crimping during motion of the clamps hard stops and or main conveyor rails Check for any binding in the up down motion of the c...

Страница 41: ...nes to provide sufficient input staging length for longer boards to be processed in line The extension is a simple edge guide belt conveyor mechanically connected to the CAPI 6T main or infeed conveyo...

Страница 42: ...fts on the ends of the machine conveyor rails 6 Position the Conveyor Extension against the end of the machine conveyor rails Make sure the conveyor extension rail alignment pins are engaged in the sl...

Страница 43: ...eyor the Conveyor Extension operates as an integral part of the machine conveyor Once properly installed no additional actions are required to operate the CAPI 6T with extension s Conveyor Extension D...

Страница 44: ...bearings should only be performed by trained maintenance personnel and is normally only required every two to three years Be particularly careful not to over pack the Z axis bearing housing as it can...

Страница 45: ...00 lbs to the table top On the Machine Zero tab set both Z and ZL positions at 56 79 2 236 if English units are displayed and then press Set Z and Set ZL buttons X Y axis Zero The X Y axis zero is def...

Страница 46: ...h the option to either retry if appropriate or cancel The operator may interrupt the press cycle by clicking the on screen Stop button or pressing the green Start Pause push button The press cycle wil...

Страница 47: ...or pressing the green Start Pause push button Any error conditions must be corrected first 10 When the operation is complete the PCB will be unclamped raised above the fixture and conveyed out of the...

Страница 48: ...in or out event Data covering Selected Dates can be viewed or All can be chosen See Figure 50 The user log can be purged by selecting the data period that you would like to save then pressing Update U...

Страница 49: ...when the main press program is initiated from the Windows desktop The only action available is the Operator button which will initiate the Operator Access Screen on the next page The Status Bar locat...

Страница 50: ...by the Page Up or Page Down buttons or the Alphabetical Tabs located on the top of the screen The Log Off button refers to logging off the current operator and going back to the Initial AEP Screen If...

Страница 51: ...Figure 53 Operator Password The Password Entry Screen allows the operator selected on the previous page to enter his her individual Password Enter Password by using the screen buttons cursor or touch...

Страница 52: ...ess to Press functions as authorized by the designated machine administrator In most cases a standard operator will only have access to the Run button Technicians could be allowed at Supervisor discre...

Страница 53: ...eeds to add another operator or modify an existing operator this Main Menu option allows that individual to be entered into the database of qualified people The individual inputting new user informati...

Страница 54: ...pending on Administrative discretion The Administrator or Superman symbol allows access to all screens and editors Note the level of access is limited by the level of the operator currently logged on...

Страница 55: ...predetermined velocity or Incremented a specific distance by clicking on the center Joystick button The tool holder can rotate 360 degrees in 90 degree increments and this is accomplished by selecting...

Страница 56: ...ing you to the correct coordinates The safety feature is the Move button you activate the desired position but the Press Head will not move until the Move button is depressed New preprogrammed buttons...

Страница 57: ...the maximum programmed speed in the X Y Z Axis that the Joystick can give you in Jog mode or programmed motion can generate Maximum Joystick generated force is controlled by the bottom slider In Run...

Страница 58: ...overn which tool by slot number the loading mechanism will go to load replace the press tool It can be programmed by check box to auto search for a specific tool as listed in the Tool Type Box if you...

Страница 59: ...Machine Zero Joystick Functions Right side of the screen remain the same This screen is used to set up the actual Machine Zero 0 0 of the coordinate system used by the motion control system This shou...

Страница 60: ...he right side of the screen are the same as before The left side controls are used for automatic calibration of the load cells using the ACAL unit load cell standard This calibration is performed init...

Страница 61: ...puts used by the machine The status of the inputs can be viewed and the Outputs can be manually activated This screen is very useful in troubleshooting sensor adjustment shot pin functioning and fixtu...

Страница 62: ...ll the axes X Y Z The right side of the screen indicates Real Time tracking of the Servo outputs for all axes as active readouts in their associated boxes and indication through simulated lamps of any...

Страница 63: ...ufacturer to set the parameters required to operate the servo system safely These values should only be accessed by qualified personnel under the instruction of the manufacturer Damage can occur to th...

Страница 64: ...038 035 TE CONNECTIVITY CORPORATION PO BOX 3608 HARRISBURG PA 17105 3608 Call 1 800 522 6752 for customer repair service 17 REVISION SUMMARY Initial release Shutdown Screen Utilize this screen to shu...

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