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TankRadar REX FBM 2180, Руководство по вводу в эксплуатацию

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1-1

Rosemount TankRadar Rex

Chapter 1 Checks and Adjustments

Commissioning Manual

308011En, Ed.2/Rev.B
June 2008

1.

Checks and Adjustments

1.1

General

Commissioning a Rex system aims at checking the mechanical and 
electrical installations.

It includes calibrations and adjustments in order to achieve high 
accuracy and reliability. The communication between various TRL/2 and 
Rex units is checked, and necessary backups of database files etc. are 
created. It also includes checking that the installations are done 
according to safety regulations.

This manual provides brief descriptions of most of the items in the 

Check 

List for Rosemount TankRadar Rex

. The checklist is used as a guide 

when commissioning a Rex system. When you need more information 
on a certain item in the check list, read the corresponding section in this 
chapter for further information.

Note!

Before commissioning a Rex system, always read the Rex Installation 
Manual (Document No. 308014), Rex Special Safety Instruction 
(Document No. 308016), and Rex Safety Manual (SIL2; Document No. 
308020).

1.2

Preparations

Check that the equipment is undamaged and that it corresponds to the 
specifications. Note the following information:

•

Delivery no. the system number provided by the project depart-
ment at Emerson Process Management/Rosemount Tank 
Gauging.

•

Name and location of plant.

•

Service agency: the name of the local agency responsible for the 
installation.

•

Engineer responsible for the commissioning, and the date when 
commissioning was concluded.

•

Note the tank distances needed for installation and configuration 
of the Rosemount Tank Radar Rex system. See “Tank measure-
ments” on page 1-8 for illustrations of the different tank distances.

•

Note the addresses to be used for the communication between the 
connected devices (RTG, DAU, FCU) and TankMaster.

Содержание FBM 2180

Страница 1: ...Commissioning Manual 308011En Ed 2 Rev B June 2008 www rosemount tg com Commissioning Manual P r o d u c t D i s c o n t i n u e d ...

Страница 2: ......

Страница 3: ...www rosemount tg com Commissioning manual Second edition Revision B Copyright June 2008 Rosemount Tank Radar AB ...

Страница 4: ...allowed Rosemount Tank Radar AB will not take any responsibility for faults accidents etc caused by non recognized spare parts or any repair which is not made by Rosemount Tank Radar AB Specific FCC Requirements USA only Rosemount TankRadar Rex generates and uses radio frequency energy If it is not installed and used properly that is in strict accordance with the manufacturer s instructions it may...

Страница 5: ...s check 1 3 1 5 6 Software 1 3 1 6 FBM 2180 CHECKLIST 1 4 1 6 1 FBM information 1 4 1 6 2 Visual check 1 4 1 6 3 Field bus check 1 4 1 6 4 Power supply 1 4 1 7 COMMUNICATION OVERVIEW 1 5 1 8 RTG 3900 GENERAL INFORMATION 1 6 1 8 1 Tank Information 1 6 1 8 2 Electrical check 1 6 1 8 3 Tank measurements 1 7 1 9 RTG 3920 1 8 1 9 1 Tank Information 1 8 1 9 2 Visual check 1 8 1 9 3 Tank measurements 1 8...

Страница 6: ...ION 1 19 1 13 1 Tank Information 1 19 1 13 2 Tank Distances and RTG Geometry 1 19 1 13 3 Rex configuration 1 20 1 13 4 Input Register parameters 1 21 1 13 5 Calibration 1 22 1 14 DATA ACQUISITION UNIT 1 23 1 14 1 Tank Information 1 23 1 14 2 Distance 1 23 1 14 3 Cable and Junction box 1 23 1 14 4 Electrical check 1 23 1 14 5 Temperature 1 23 1 14 6 Software 1 24 1 15 DAU CONFIGURATION 1 24 1 15 1 ...

Страница 7: ...sponding section in this chapter for further information Note Before commissioning a Rex system always read the Rex Installation Manual Document No 308014 Rex Special Safety Instruction Document No 308016 and Rex Safety Manual SIL2 Document No 308020 1 2 Preparations Check that the equipment is undamaged and that it corresponds to the specifications Note the following information Delivery no the s...

Страница 8: ...WinOpi A portable service PC may temporarily be connected to an FCU when system service is required WinSetup A host com puter can be connected to an FCU or to the TankMaster PC in order to further process measured data level temperature pres sure etc The number of FCUs FBMs RTGs and DAUs 1 5 FCU checklist 1 5 1 FCU information Note the name Unit ID and address of each FCU This will facilitate the ...

Страница 9: ...id crosstalk if the cables run alongside and also to avoid other disturbances The field bus shield should be connected to ground at the FCU only Contact Emerson Process Management Rosemount Tank Gauging for further instructions Note the distance if there are two fieldbuses running in parallel 1 5 5 Group bus check Note the number of group buses that are used The FCU can be configured with two thre...

Страница 10: ...s like radiators big motors and transformers 1 6 3 Field bus check Check that the TRL 2 bus is connected to socket 2 and 3 Use twisted and shielded single pair cable with minimum cross sec tional area 0 50 mm2 Table 1 1 Recommended wiring length Connect the shield to terminal 1 or 4 Connect ground cable to terminal 1 or 4 1 6 4 Power supply Do not use external power supply when the modem is connec...

Страница 11: ...n Units Field Bus Modems and system master Try to provide as much detail as possible A complete view of the system including TankMaster WinOpi and host computers should be provided including information on which Rex units the host computer is connected to Figure 1 3 Example of System Composition drawing TankMaster WinOpi Plant host computer FBM FCU FCU Field bus Field bus RTG DAU RTG DAU RTG DAU R...

Страница 12: ...W The built in Transformer Rectifier Card TRC automatically adapts to the connected supply voltage Optional low voltage AC DC versions 34 70 VAC 48 99 VDC Grounding Certain national regulations requires protective grounding of enclosure see Special Safety Instruction for further information Special Safety Instruction is delivered together with each Rex transmitter Check with Emerson Process Manage...

Страница 13: ...and the RTG reference point The RTG reference point is underneath the RTG flange see Fig ure 1 5 Minimum level distance C C is the distance between the dip ping datum point zero level and the bottom of the tank Note the distance mm from max product level to RTG reference point Note The G value is defined as positive if the Tank Reference point is located above the RTG Reference point Figure 1 5 Ta...

Страница 14: ...tly and take appropriate actions in order to replace broken parts 1 9 3 Tank measurements Diameter of the manhole and the socket height The socket must not be higher than 330 mm Note the distance X mm between the tank wall and the center of the RTG It will be used for calculations of the clearance angle below the antenna 1 9 4 Free space requirements Check the Clearance Angle plumbline tankwall ar...

Страница 15: ...ar beam 4 towards the tank center if the clearance angle is less than 15 For larger clearance angles the gauge should be inclined 0 Sidewise angle 0 1 horizontal flange 4 1 4 flange Figure 1 7 Clearance angle 5 5 R Figure 1 8 Sidewise angle Antenna axis Sidewise angle 0 1 horizontal flange 4 1 4 flange Vertical plumb line Free passage Clearance angle X Antenna axis ...

Страница 16: ...efully evaluated Check that waveguide closing feeder and parabola are mounted correctly and take appropriate actions in order to replace broken parts 1 10 3 Tank measurements Diameter of the manhole and the socket height If a 20 diame ter socket is used the height of the socket must not exceed 0 6 m If the manhole is wider the height of the socket may be corre spondingly higher as long as the requ...

Страница 17: ...ll arctan X R If the clear ance angle is less than 5 the RTG must be inclined 1 5 away from the wall Inclination The inclina tion of the gauge should not exceed 1 5 towards the center of the tank RTG 3930 is mounted on the tank nozzle by using the Flange Ball which make it easy to adjust the inclination Sidewise angle max 0 5 Check that the flange is horizontal within 3 along the tank wall Figure ...

Страница 18: ... if there is water at the bottom of the tank 1 11 2 Visual check Check still pipe wildings burrs amount of rust dirt and deposits Check that the RTG 3950 is installed according to the instructions in the TankRadar Rex Installation Manual chapter 10 Take appropriate actions in order to replace any broken parts Figure 1 12 RTG 3950 Fixed and Inclined version ...

Страница 19: ...2 Note the pipe inner diameter It will be used when the RTG is con figured The still pipe flange must be horizontal within 2 The still pipe must be vertical within 0 5 0 2 m over 20 m Note The topmost hole slot in the still pipe must be placed above maximum product level 1 11 4 Free space requirements RTG 3950 Fixed Version Figure 1 13 Free space requirements RTG 3950 Fixed Version Pipe Dimension ...

Страница 20: ...ssioning Manual 308011En Ed 2 Rev B June 2008 RTG 3950 Inclined Version Figure 1 14 Free space requirements RTG 3950 Inclined Version Min 500 mm 510 mm 590 mm A Make sure that there is sufficient space to open the cover Pipe Size in A mm 5 430 6 448 8 480 10 518 12 545 ...

Страница 21: ... information is needed in order to configure the Tank Connection Length TCL See the TankMaster Winsetup User s Guide for more information on TCL configuration For standard antennas the TCL is automatically configured and does not need to be changed Make a note if the RTG is equipped with a ball valve TCL With Ball valve Without Ball valve 150 PSI 870 590 300 PSI 890 610 600 PSI 920 640 Table 1 3 D...

Страница 22: ...gure 1 15 Check that the waveguide housing and foam plug are installed according to the instructions in the Installation Manual chapter 10 1 12 3 Still Pipe Note the number of holes the distance between the holes unit meter and the diameter unit mm Note the pipe inner diameter Check that the pipe cone fits tightly to the still pipe Figure 1 15 Align the verification pins Note The topmost hole slot...

Страница 23: ...asure the distance from the top of the bottom plug to the bot tom of the tank see Figure 1 16 This value will be used for the calibration of the RTG Zero level at tank bottom adjust the Calibration distance value until the displayed level at the calibration ring is equal to the distance from calibration ring to tank bottom see Fig ure 1 16 Zero level at calibration ring adjust the Calibration dis ...

Страница 24: ...t approximately 95 of the tank height not closer than 1 5 m from the flange pin 2 at 50 of the tank height pin 3 at approximately 20 of the tank height not less than 0 8 m above the lower end of the pipe If the tank is less than 7 meters high only two verification pins are used Figure 1 17 Three verification pins and deflection plate Still pipe Verification pin Deflection plate ...

Страница 25: ...pecified in TankMas ter To view the Unit ID and RTG address 1 Select the Rex transmitter icon in the WinSetup workspace 2 Click the right mouse button and choose the Properties option 3 Select the Communications tab 1 13 2 Tank Distances and RTG Geometry Check that the following tank parameters are correct in TankMaster Tank Reference distance R Holding register 1000 RTG Reference distance G Holdi...

Страница 26: ... option and view the Tank Distances tab and the RTG Geometry tab Figure 1 18 Rex RTG Properties 1 13 3 Rex configuration Check the Rex transmitter configuration in TankMaster No of enabled analog inputs and hart devices No of temperature sensors Type of temperature sensors spot averaging If Rex emulation what type To view the Rex transmitter configuration 1 Select the Transmitter icon in the WinSe...

Страница 27: ...evices Properties Com munication tab Check that Device status 1000 Device error 1002 and Device warning 1004 shows value 0 To view input register of a certain device do the following 1 Select the Transmitter icon in the WinSetup workspace 2 Click the right mouse button and choose View input registers option 3 Choose All 4 Type for example 1000 as start value in the Start register field and 10 in t...

Страница 28: ...commended that the Rex gauge is calibrated when the tank is not full or empty and when there are no movements in the tank To calibrate a Rex gauge do the following 1 Select the Transmitter icon in the WinSetup workspace 2 Click the right mouse button and choose the Properties option 3 Select the RTG Geometry tab 4 Type a new value in the Calibration Distance field and click the OK button For furth...

Страница 29: ...grounded in both ends If an extension cable is used check that the junction box provides good shielding too If a junction box is used make sure that it is marked EExi 1 14 4 Electrical check DAU Measure between 6 7 with X20 connected and disconnected The corresponding values are 5 5 VDC and 12VDC respectively Make a note if the DAU is externally grounded 1 14 5 Temperature Check that the X1 X2 and...

Страница 30: ...gram that is used 1 15 DAU Configuration 1 15 1 Tank Information Tank name Check that the Unit ID corresponds to the DAU installed at the cur rent tank Check that the address corresponds to the address specified in TankMaster of the current tank 1 15 2 Temperature Check Check that each temperature sensor outputs a correct value Note the average temperature 1 15 3 Current inputs Note the number of ...

Страница 31: ...ion and save database registers according to the checklist for FCU Rex DAU To save database registers holding and input registers do the following 1 Select the transmitter icon in the WinSetup workspace 2 Click the right mouse button and choose Save database to file option 3 Choose Input or Holding register 4 Choose Predefined most used registers or User defined lets you specify which registers to...

Страница 32: ...Rosemount TankRadar Rex Chapter 1 Checks and Adjustments 1 26 Commissioning Manual 308011En Ed 2 Rev B June 2008 ...

Страница 33: ...tabase registers 1 25 DAU Configuration 1 24 Deflection plate 1 18 Dipping datum point 1 7 F FBM 2180 1 4 FCU 1 2 Field bus check 1 3 1 4 Field bus shield 1 6 G G distance 1 7 Grounding 1 6 Group bus check 1 3 Guide pins 1 11 H Hand dip nozzle 1 7 Hold off distance 1 19 I Inclination 1 9 1 11 Input register 1 21 R Rex Configuration 1 19 RTG 1 6 RTG 3920 1 8 RTG 3930 1 10 RTG 3950 1 12 RTG 3960 1 1...

Страница 34: ...11En Ed 2 Rev B June 2008 RTG address 1 19 RTG reference point 1 7 1 17 S Save database registers 1 25 Sidewise angle 1 9 1 11 T Tank measurements 1 7 Tank reference point 1 7 TankMaster WinOpi 1 25 U Unit ID 1 6 1 19 V Verification pin 1 17 1 18 Z Zero level 1 17 ...

Страница 35: ......

Страница 36: ... Ref no 308011En Ed 2 Rev B June 2008 Rosemount Tank Gauging Box 130 45 SE 402 51 Göteborg SWEDEN Tel International 46 31 337 00 00 Fax International 46 31 25 30 22 E mail sales rtg Emerson com www rosemount tg com Emerson Process Management Rosemount Tank Gauging local representative ...

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