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Hyponic®
Operating and Maintenance Manual
Hyponic® Operating and Maintenance Manual
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www.SumitomoDrive.com
Inspection Upon Delivery
Storage
•
Unpack the unit after verifying that it is positioned right side up; otherwise, injury may result.
•
Verify that the unit received is in fact the one you ordered. Installing the wrong unit may result in
personal injury or equipment damage.
•
Do not remove the nameplate.
•
The storage time should be within one year.
•
If the storage time exceeds one year, adherence to special rust prevention specifications is required. Please consult
with us.
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If for export, adherence to export rust prevention specifications is required. Please consult with us.
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Oil seals are affected by temperature, ultraviolet light, and other ambient conditions and can easily degrade. After
long storage periods, inspect before operation, and replace any degraded seals with new seals.
•
At startup, check that there are no unusual noises, vibrations, temperature rises, or other symptoms. For motor with
brakes, check that brakes work properly. If any abnormalities are found, immediately contact the nearest authorized
service station.
1. Does the information on the nameplate conform to what you ordered?
2. Was any part broken during transport?
3. Are all bolts and nuts tightened firmly?
4. Were the ordered accessories received?
Verify the items listed below upon receiving the product. If a nonconformity or problem is found, please
contact your nearest agent, distributor, or sales office.
If this product is not for immediate use, please note the following points when storing it.
Store the product indoors in a clean, dry location.
External Rust Prevention:
Rust prevention oil is applied when shipping from the factory. Check rust conditions every six months after
shipment. Reapply the rust prevention process, if necessary.
Internal Rust Prevention:
Store in an ordinary factory or warehouse in an environment free of moisture, dust, extreme temperature
changes, corrosive gases, etc.
Standard Rust Prevention Specifications
Hyponic® units are grease-lubricated. They are filled prior to shipment and arrive ready for customer use. It is recom-
mended to overhaul the gearbox after 20,000 hours.
Note:
Over-hauling consists of disassembling the unit, replacing the seals and gaskets, cleaning the internal parts and
then repacking the unit with designated grease.
Table 1. Grease Lubrication Levels.
Size
Ratio
oz.
(g)
1120
5 - 60
3.17
(90)
1220
5 - 60
5.64
(160)
1230
80 - 240
7.05
(200)
1320
5 - 60
9.17
(260)
1330
80 - 240
10.9
(310)
1340
300 - 1440
16.2
(460)
1420
5 - 60
19.8
(560)
1430
80 - 240
26.5
(750)
1440
300 - 1440
31.7
(900)
1520
5 - 60
31.7
(900)
1521
5 - 25
31.7
(900)
1522
5 - 15
31.7
(900)
Size
Ratio
oz.
(g)
1530
80 - 240
52.9
(1500)
1531
40 - 80
52.9
(1500)
1540
300 - 1440
52.9
(1500)
1630
80 - 120
68.8
(1950)
1631
150 - 240
68.8
(1950)
1632
30
74.1
(2100)
1632
40 - 60
68.8
(1950)
1633
20 - 25
74.1
(2100)
1633
30 - 40
68.8
(1950)
1634
5 - 15
106
(3000)
1634
20 - 25
68.8
(1950)
1640
300 - 1440
127
(3600)
Standard
Low Temperature
Food Grade
Nihon Koyu BA-11A
Nihon Koyu BH-17B
Fuchs Cassida SGG 000
Do not store outdoors. Store in a location that is free of moisture, dust, extreme temperature changes,
corrosive gases, etc.
Using After Storage
Storage Location
Storage Time
Lubrication
