Hyponic® Operating and Maintenance Manual
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www.SumitomoDrive.com
Hyponic®
Operating and Maintenance Manual
Contents
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1
Inspection Upon Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
Transportation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Standard Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Mounting Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Motor Mounting (Quill Shaft Type) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Direction of Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
Connecting to the Driven Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Flange or Foot Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Solid Shaft Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
Precautions for Mounting Hollow Shaft Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Hollow Shaft Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Keyed Hollow Bore . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
Shrink Disc . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety Precautions
•
Carefully read this maintenance manual and all accompanying documents before use (installation, operation,
maintenance, inspection, etc.). Thoroughly understand the machine, information about safety, and all precautions
for correct operation. Retain this manual for future reference.
•
Pay close attention to the “
DANGER
” and “
CAUTION
” warnings regarding safety and proper use.
•
Transport, installation, plumbing, wiring, operation, maintenance, and inspections should be performed by trained
technicians; otherwise, electric shock, personal injury, fire, or damage to the equipment may result.
•
In the case of disassembly, assembly or overhaul of this device, contact the nearest authorized service station.
•
When using the equipment in conjunction with an
explosion proof motor
, a technician with electrical expertise
should supervise the transport, installation, plumbing, wiring, operation, maintenance and inspection of the
equipment; otherwise, explosion, ignition, electrical shock, personal injury, fire or damage to the equipment may
result.
•
When the unit is to be used in a system for human transport, a protecting device for human safety should be
installed to prevent chances of accidents resulting in personal injury, death, or damage to the equipment due to
running out of control or falling.
•
When the unit is to be used for an elevator or lifter, install a safety protecting device on the elevator side to prevent
it from falling; otherwise, personal injury, death, or damage to the equipment may result.
DANGER
Improper handling may result in physical damage, serious personal injury and/or death.
CAUTION
Improper handling may result in physical damage and/or personal injury.
Matters described in
CAUTION
may lead to serious danger depending on the situation.
Be sure to observe important matters described herein.
Torque Arm Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Wiring Connections for Standard Motor Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Wiring Connections for VFD (Inverter) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
Daily Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
FB Brake Assembly – Inspection, Adjustment, and Maintenance . . . . . . . . . . . . . . . . . . . . .
20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32
Brake Models
FB-01A1, FB-02A1, and FB-05A1
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
Brake Models FB-1D, FB-2D, FB-1E, FB-1HE, FB-2E and FB-3E . . . . . . . . . . . . . . . . . . . . . . . . .
23
Brake Models FB-5E, FB-8E, FB-10E, and FB-15E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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