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Figure 27

Water Supply Piping

Solar Piping

Figure 28

Circulation Pump Position

The circulation pump should be pipe mounted in a 

position that is sheltered from direct exposure to the 
sun and weather.

The pump cover should be fitted over the pump to 

prevent water coming in contact with the electrical cover.

The circulation pump must be mounted with the motor 

shaft horizontal and cable gland below the pump as 
shown in Figure 27.

Please refer to the manufacturer’s instructions for the 
circulation pump installation details.

INSTALLATION OF CIRCULATION PUMP

Failure to follow the manufacturer’s instructions may 
cause failure of the circulation pump and will void the 
warranty.

The power lead for the circulation pump is connected to 

the electronic controller. 

Please refer to the manufacturer’s instructions for the 
electronic controller for wiring connection details.

The system installation diagrams shown in Figure 29 and 

Figure 30 show the general arrangement of components, 
plumbing and wiring.

INSTALLATION OF GAS BOOSTED STORAGE TANK

Regulations & OH&S

Before starting installation of the hot water storage 
tank and gas booster, the installer should ensure they 
have read the “Important Information” section of these 
instructions and are familiar with the relevant standards, 
OH&S regulations and safety precautions listed.

Hot Water Storage Tank Location

The hot water storage tank should be located as close as 
possible to the most frequently used hot water outlets 
to minimise water wastage and heat loss. Also consider 
that the solar collectors should be mounted as close as 
possible to the hot water storage tank to minimise pipe 
runs and heat loss.

The hot water storage tank has an ingress protection 
rating of IPX4 and is suitable for internal or external 
installation.

For external installation, the hot water storage tank 
should be mounted on a concrete base at least 50 mm 
thick in accordance with AS/NZS 3500.4 clause 4.5.3, or 
on well seasoned, evenly spread hardwood slats at least 
25mm thick.

For internal installations, or where water leakage may 
cause property damage, the hot water storage tank should 
be installed with an approved safe tray in accordance with 
AS/NZS 3500.4 clause 4.4. This will prevent property 
damage in the event of a leak and will allow draining of 
the hot water storage tank for maintenance.

Ensure the hot water storage tank does not stand on wet 
surfaces.

The gas boosted hot water storage tank will require a 
cold water supply as outlined in the “Water Supply” 
section in this section of these instructions.

All system components must be located for accessibility. 

The hot water storage tank must be accessible without 
ladders or scaffolding. Clearance must be provided for 
access to and removal of all serviceable parts including 
P&TR valve, circulating pump and gas booster (where 
fitted to tank).

Warning signs and information on rating plates must be 
visible.

Содержание Solarcore G21520L666VE

Страница 1: ...al Occupational Health Safety regulations Wind Regions Covered Flat Mount Kit Region A N1 N2 N3 Region B N1 N2 N3 N4 Checked to AS NZS 1170 2 2002 and AS4055 2006 Tilt Mount Region A N1 N2 N3 Maximum...

Страница 2: ...e tank During extended absences in summer it is advisable to cover the solar collector to avoid overheating the system and excessive dumping of hot water from the P TR valve Hydrogen Gas Warning For v...

Страница 3: ...ect heat from sunlight during cool windy or even overcast weather The heat is rapidly transferred to water passing through copper pipes inside the evacuated glass tubes A pump circulates the heated wa...

Страница 4: ...NUT Qty 4 or 6 ANGLE BRACE M10 NUT Qty n a M10 SOCKET BOLT Qty n a M10 WASHER Qty n a ANGLE BRACE SHORT FRAME RAIL RAIL NUT TILT BRACKET CGI ROOF BRACKET FLAT ROOF BRACKET TILT MOUNT CIRCULATION PUMP...

Страница 5: ...Litre Number of Collectors 2 3 3 Continuous Flow Gas Boost Size L min 20 26 20 26 20 26 Weight Cylinder Empty kg 88 95 Connections All connections parallel pipe threads of whitworth form Solar Flow a...

Страница 6: ...Up Time 45 C Rise 2hrs 55min 4hrs 40min Recovery Rate Litres per Hour 45 C Rise 69 69 Weight Cylinder Empty kg 88 103 Connections All connections parallel pipe threads of whitworth form Solar Flow an...

Страница 7: ...SX 65 C 65 C Switch on Temp Reheating TO 40 C not used N A Switch off Temp Reheating TF 40 C not used N A Freeze Protection Function Collector AF 1 freeze prot function active N A Operating Mode MM 4...

Страница 8: ...f true North is acceptable Mounting the solar collector on a North East or North West facing roof will only reduce solar collector efficiency by approximately 5 Solar Collector Inclination The ideal i...

Страница 9: ...e hook on the bottom stainless steel straps with the markings Fasten the bottom stainless steel straps to the roof battens using two hex head self drilling wood or metal screws as shown in Figure 6 It...

Страница 10: ...er and seal the opening of the orifice with a small amount of silicon Run the hot temperature sensor leads under a tile into the roof space and down to the solar pump controller but do not connect at...

Страница 11: ...In Region B Terrain Category 1 where roof mount tilt kits are attached to steel framing the steel framing rafter spacing is limited to maximum 1200mm Regulations OH S Before starting construction and...

Страница 12: ...he batten and roof sheet using two M6 TS self drilling screws as noted in the Layout Rules within this section of these instructions A protective anti corrosion barrier must be installed between dissi...

Страница 13: ...and second frame rail at one end to stop the frame from tipping thereby keeping a square alignment Upright Rail Positioning Position a series of roof brackets corresponding to the front row at the di...

Страница 14: ...led distance is to be measured between neighbouring upright rails on the outer of the roof mount tilt kit frame Figure 18 This measurement is used to determine the cut length required of the angle bra...

Страница 15: ...de of the solar collector panel when tightening the rail nuts When all inlet and outlet nuts are threaded firmly and the solar collector panels are in the desired position tightly fasten the rail nuts...

Страница 16: ...hed power point IMPORTANT NOTE The controller is factory programmed to the correct settings These settings must not be altered Toensurefrostprotectionthepowermustremainconnected to the electronic cont...

Страница 17: ...Location The hot water storage tank should be located as close as possible to the most frequently used hot water outlets to minimise water wastage and heat loss Also consider that the solar collector...

Страница 18: ...n wear of the P TR valve Approved pressure limiting valves rated at 500kPa must be fitted if the mains water supply pressure exceeds 500kPa A combination non return isolating valve and strainer is fit...

Страница 19: ...pansion control valve and tee to the cold water inlet connection at the bottom of the hot water storage tank A pressure limiting valve is required if the water supply pressure exceeds 500kPa Fit the s...

Страница 20: ...8 Solar collectors Supplied by Installer 2 DN15 Solar return pipe insulation connections 5 DN20 copper tube 20mm thick insulation connections 6 Gas supply pipe Isolating valve Disconnection union fitt...

Страница 21: ...external installation For external installation the hot water storage tank should be mounted on a concrete base at least 50 mm thick in accordance with AS NZS 3500 4 clause 4 5 3 or on well seasoned...

Страница 22: ...connection details The installation of the electric boosted Stratco SolarcoreTM hot water system is now complete Follow the commissioning procedure carefully to ensure the electric boosted solar hot...

Страница 23: ...e limiting valve 9 DN15 Water supply pipe connections 10 DN15 Solar flow pipe insulation connections 17 Tempering valve 18 Hot water non return valve 19 240V Power Supplied in Kit 1 Hot temperature se...

Страница 24: ...red green to show the pump is running Press the button to exit the settings menue until TC and TS are shown in the display OUTDOOR CONTROLLER Press and hold the pump button The circulating pump shoul...

Страница 25: ...he power points for the electronic controller circulating pump or the water supply For gas boosted systems switch off the power points for the gas booster To ensure frost protection do not switch off...

Страница 26: ...nk Check mains water isolating valve to inlet of hot water storage tank is open Check mains water isolating valve at water meter is open Check water flow at a cold water tap and contact the water supp...

Страница 27: ...the solar collector should be checked for vacuum every 5 years This is indicated by a silver coating at the bottom of the glass tube If the bottom of the glass tube has turned white or clear the glas...

Страница 28: ...d systems or isolate power supply to the heating element at the mains for electric boosted systems Close the isolating valve on the cold water supply to the hot water storage tank Disconnect the elbow...

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