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53

866-795-1586 • WWW.STONEAGETOOLS.COM

LIGHTWEIGHT POSITIONER ASSEMBLY

(LWP-500-V2) 

#

PART NUMBER

QTY

1

BR 002-XX-001 2.5 BOX RAIL EXTRUSION

1

2

BU 002-XX-001 2.5 BOX RAIL EXTRUSION, SLOTTED

2

3

LWP-500.1 LIGHTWEIGHT POSITIONER PARTS

1

OPTIONAL ACCESSORY PART DIAGRAM

Содержание AUTOBOX ABX-PRO-100

Страница 1: ...REV J 08 2018 AUTOBOX ABX PRO 100 CONTROL BOX CB ABX PRO 100 X AUTOBOX ABX PRO ACCESSORIES LIGHTWEIGHT POSITIONER LWP 500 V2 FIN FAN KIT FF XX PRODRAIN PRO 700 V2 NAVIGATOR CONTROL BOX NAV 170 USER M...

Страница 2: ...BOX ABX PRO 100 PIPE MOUNTS 8 TIGHT PIPE FLANGE MOUNTING OPTIONS 9 CB ABX PRO 100 X PEDESTAL AND SIDE MOUNT 10 AUTOBOX ABX PRO 100 SET UP QUARTER PLATE FLANGE MOUNT SET UP 11 4 8 PLATE MOUNT ASSEMBLY...

Страница 3: ...IES 39 ABX PRO TRACTOR ON LWP 500 V2 LIGHTWEIGHT POSITIONER 39 ABX PRO TRACTOR ON FF XX FIN FAN KIT 43 ABX PRO TRACTOR ON PRO 700 V2 PRODRAIN 47 NAVIGATOR ROTARY HOSE DEVICE WITH CONTROL BOX 52 OPTION...

Страница 4: ...declared in conformity with the Machinery Directive and all other applicable EC Directives and is designed and manufactured to comply with the 2006 42 EC Essential Health and Safety Requirements of t...

Страница 5: ...tions allowing it to be used with a wide variety of pipe sizes and configurations The system also includes a lightweight control box for increased safety and mobility KEY FEATURES AUTOBOX ABX PRO 100...

Страница 6: ...s Fumes Gases Mists Oxidizing Agents WARNING AND SAFETY INSTRUCTIONS PERSONAL PROTECTIVE EQUIPMENT REQUIREMENTS Use of Personal Protective Equipment PPE is dependent on the working pressure of water a...

Страница 7: ...and hose The AUTOBOX ABX PRO 100 and Control Box MUST be supervised at all times and should never be left unattended Always de energize the system before servicing or replacing any parts Failure to d...

Страница 8: ...XX COLLET BOP 012 SPLASH GUARD BOP 081 6 SNOUT TUBE BOP 081 6 SNOUT TUBE BOP 050 STRAP MOUNT ASSEMBLY BOP 010 2 4 QTR QUARTER PLATE FLANGE MOUNT BOP 010 4 8 OPTIONAL 4 8 PLATE FLANGE MOUNT AVAILABLE F...

Страница 9: ...GE for 45o BENDS A standard 1 75 electrical conduit can also be used for connections of varying angles BOP 082 9 45 1 75 X R9 X 45 DEG SNOUT TUBE AUTOBOX ABX PRO 100 ASSEMBLY WITH OFF AXIS MOUNTING OP...

Страница 10: ...VIEW FILTER REGULATOR LUBRICATOR ASSEMBLY FILTER REGULATOR LUBRICATOR ASSEMBLY ADJUSTABLE HEIGHT STAND REMOTE CONTROL BOX WITH 8 TETHER REMOTE CONTROL BOX WITH 8 TETHER FORWARD AND REVERSE SPEED CONTR...

Страница 11: ...h the inside diameter of the pipe Tighten all hardware to secure in place Figure 2 FIGURE 1 FIGURE 2 FIGURE 3 USE FASTENERS REMOVED FROM THE FLANGE JOINT ALIGN INSIDE DIAMETERS Pipe shown for graphic...

Страница 12: ...BLE HANDLE 4 Loosen the adjustable handle on the Hinge Clamp Slide the Snout Tube into the Quarter Plate Flange Mount Tighten the adjustable handle to secure Figure 4 5 The Quarter Plate Flange Mount...

Страница 13: ...ten all hardware to secure in place Figure 2 4 Loosen the adjustable handle on the Hinge Clamp Slide the Snout Tube into the 4 8 Plate Flange Mount Tighten the adjustable handle to secure The 4 8 Plat...

Страница 14: ...BALL END HANDLE PULL EXCESS STRAP THROUGH STRAP MOUNT ASSEMBLY BOP 050 MALE POSITIONER SIDE Flanged pipe shown for graphic representation only Not included in assembly STRAP MOUNT ASSEMBLY BOP 050 FE...

Страница 15: ...4 threaded holes Orient the Hinge Clamp so that the hinge is on the right Fasten the Hinge Clamp Assembly to the Collet Block Assembly using the 4 supplied socket head cap screws Figure 2 3 Insert th...

Страница 16: ...P MOUNT ASSEMBLY SET UP WARNING Prior to use always tighten and test the Backout Preventer to ensure the tool does not pass backward toward the Collet Block Assembly Failure to do so can result in sev...

Страница 17: ...page 23 Roller and Collet Selection to determine the appropriate size Rollers and Collets for the high pressure hose diameter CAM LEVER ADJUSTABLE HANDLE INDICATOR PIN DISENGAGED FIGURE 1 HOSE AND CO...

Страница 18: ...nd secure the two Quick Release Pins on the top of the AUTOBOX ABX PRO TRACTOR Figure 4 5 Attach the desired tool onto the male hose end Stoneage BT25 Beetle shown for reference SEE THE APPLICABLE TOO...

Страница 19: ...100 Pay close attention to the color coded tabs on the air fittings of the Air Motor and the Control Box Connect the red hose to the red banded air fittings and the black hose to the black banded air...

Страница 20: ...erating pressure to 100 psi 0 7 MPa for the application ADJUST INLINE OILER TO FEED 1 DROP OF OIL EVERY 30 60 SECONDS FOR HIGH SPEED OR CONTINUOUS DUTY USAGE PRESSURE REGULATOR AIR SUPPLY FITTING A un...

Страница 21: ...red There are two levers on the Remote Box DUMP and HOSE FEED The levers are spring loaded to return to the center OFF position The DUMP lever when pushed forward provides air to the push connect fitt...

Страница 22: ...Roller grooves Before each use Replace roller if cuts or roughness is present See the Roller Removal and Installation pages in this manual Hose After each use Install cap on threads to protect threads...

Страница 23: ...11 0 mm FF 121 438 4 6 5 4 6 2 2240D 04 0 460 in 11 7 mm FF 121 460 2640D 025 2740D 03 0 484 in 12 3 mm FF 121 484 6 4 2440D 04 0 516 in 13 0 mm FF 121 516 PRO 174 58 0 58 IN 0 51 0 61 IN 5 6 8 2 224...

Страница 24: ...shers Hub Outer Plates and Rollers Figure 4 FIGURE 1 ROLLER REMOVAL INSTRUCTIONS FIGURE 2 FIGURE 3 CAM LEVER QUICK RELEASE PIN X 2 ADJUSTABLE HANDLE INDICATOR PIN IDLER ROLLER ASSEMBLY DRIVE ROLLER AS...

Страница 25: ...tion and secure the two Quick Release Pins on the top of the AUTOBOX ABX PRO TRACTOR Figure 2 FIGURE 1 ROLLER WASHER X 2 5 16 SHCS BLUE GOOP X 2 IDLER HUB DRIVE HUB HUB OUTER PLATE X 2 ROLLER X 2 FIGU...

Страница 26: ...TY 1 AUTOBOX ABX PRO TRACTOR ASSEMBLY 1 2 BOP 010 2 4 QTR QUARTER PLATE BOP 1 3 BOP 012 SPLASH PLATE WELDMENT 1 4 BOP 030 COLLET BLOCK ASSEMBLY 1 5 BOP 050 STRAP MOUNT ASSEMBLY 1 6 BOP 081 6 SNOUT TUB...

Страница 27: ...8 9 GSB 325 02 BHCS 25 20 X 50 LG SS 8 10 GSB 325 03 BHCS 25 20 X 75 LG SS 2 11 HLXD 002 BEARING OUTPUT 2 12 HLXD 003 SEAL OUTPUT 1 13 HLXD 006 O RING OUTPUT 1 14 HLXD 011 SPACER 1 15 HLXD 013 SEAL IN...

Страница 28: ...SB 325 03 BHCS 25 20 X 75 LG SS 12 6 GSB 331 015 24 BHCS 31 24 X 375 LG 4 7 GSF 325 0225 FHCS 25 20 X 5625 LG SS 8 8 PL 157 WARNING DOOR OPEN 1 9 PRO 102 BACK PLATE 1 10 PRO 103 SIDE PLATE MOTOR 1 11...

Страница 29: ...1 SPRING PLUNGER ASSEMBLY AUTOBOX PRO 116 ADJUSTABLE HANDLE ASSEMBLY PART NUMBER QTY 1 SRT 556 ADJUSTABLE HANDLE 38 16 X 1 56 SS 1 2 PRO 116 2 SHOULDER SLEEVE 1 PART NUMBER QTY 1 ABX 566 1 001 BODY 1...

Страница 30: ...DLER HUB 1 8 PRO 172 ROLLER GEAR 15T 1 9 PRO 174 46 POLY ROLLER 1 10 PRO 173 ROLLER PLATE 1 11 PRO 175 HIGH STRENGTH WASHER 1 12 GS 331 025 SHCS 31 18 X 62 SS 1 PRO 181 DRIVE ROLLER ASSEMBLY PART NUMB...

Страница 31: ...Lg SS 1 ROLLER INSIDE ABX PRO 100 HOSE OD SPIRSTAR PARKER COLLET SIZE COLLET PRO 174 34 0 34 IN 0 26 0 38 IN 3 2 2240D 02 0 297 in 7 5 mm FF 121 297 3 4 4 2 2240D 025 2440D 02 0 328 in 8 0 mm FF 121...

Страница 32: ...SEMBLY 1 3 GS 331 04 24 SHCS 31 24 X 1 00 SS 2 NOTE 1 4x BLUE LOCTITE PN 242 OR EQUIVALENT 2 4x RED LOCTITE PN 262 OR EQUIVALENT BOP 012 SPLASH PLATE WELDMENT PART NUMBER QTY 1 BOP 001 2 4 QTR DECAL P...

Страница 33: ...45 1 75 X R9 X 45 DEG SNOUT TUBE PARTS DIAGRAM PART NUMBER QTY 1 BOP 049 RIVET SS 1 2 BOP 051 RATCHET STRAP ASSEMBLY 1 3 BOP 057 POSITIONER TUBE MALE 1 4 BOP 058 POSITIONER TUBE FEMALE WELDMENT 1 5 B...

Страница 34: ...1 14 CB 763 FRL ASSY ABX PRO 1 15 CB 764 SPOOL VALVE ASSY ABX PRO 1 16 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 17 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 18 CB 766 LOOP CLAMP 1 19 CB 767 FRAME SPACER 2...

Страница 35: ...1 12 CB 763 FRL ASSY ABX PRO 1 13 CB 764 SPOOL VALVE ASSY ABX PRO 1 14 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 15 CB 765 XXX 90 DEG FLOW CONTROL BLOCK 1 16 CB 766 LOOP CLAMP 1 17 CB 767 FRAME SPACER 2...

Страница 36: ...B 724 MODIFIED COLLAR 1 6 CB 725 THREAD LOCKING SLOTTED INSERT 1 7 CB 726 THREE LOBE KNOB 25 20 1 8 CB 751 ENCLOSURE ABX PRO 1 9 CB 751 1 TUBE REMOTE BOX CONTROLS 2 10 CB 752 GRAPHIC ABX PRO 1 11 CB 7...

Страница 37: ...5 CB 751 1 TUBE REMOTE BOX CONTROLS 2 6 CB 752 GRAPHIC ABX PRO 1 7 CB 753 HEX STANDOFF 2 8 CB 775 HANDLE SIDE LATCH 2 9 CB 776 HANDLE SPACER SIDE LATCH 4 10 CB 777 HOLE PLUG 3 11 CB 791 FITTING TEE P...

Страница 38: ...1 CB 312 1 FILTER REGULATOR ASSEMBLY 1 2 CB 312 1 1 FILTER REGULATOR BOWL 1 3 CB 312 1 6 FILTER 1 4 CB 312 1 7 GAUGE WITH LENS 1 5 CB 312 1 8 ORING 2 6 CB 312 2 LUBRICATOR ASSEMBLY 1 7 CB 312 2 2 LUB...

Страница 39: ...R ABX PRO TRACTOR GUIDE TUBE HS 121 1 XX HOSE STOP BOP 048 HOSE STOP ADAPTER BOP 035 8 HOSE GUIDE WITH COLLET BLOCK LWP 500 V2 SHOWN ON HEAT EXCHANGER FACE ABX PRO TRACTOR ON THE LWP 500 V2 LIGHTWEIGH...

Страница 40: ...cated on the vertical carriage Install the Guide Assembly into the rail clamps and adjust position until the Guide Tubes are approximately 1 2 in 13 mm away from the tube sheet face Tighten the four r...

Страница 41: ...e appropriate directions 3 Connect the Horizontal Positioner drive air motor to the CB ABX PRO Control Box with two 1 4 in 6 mm JIC hoses Use the diagram below for proper connections Verify the CB ABX...

Страница 42: ...he hose See Recommended Collets For Common Hose Sizes plaque on the side plate of the ABX PRO Tractor or the side of the vertical carriage on the Lightweight Positioner 4 Install the Collet and Quick...

Страница 43: ...FAN CLAMPS FF 102 ABX PRO TRACTOR SRT 560 BLANK ASSEMBLY FF 160 LOWER SUPPORT BRACKET ASSEMBLY x 2 BU 002 X 001 SLOTTED RAIL LWP 501 HORIZONTAL DRIVE LWP 502 VERTICAL DRIVE BR 002 X 001 RAIL BU 152 R...

Страница 44: ...ghten the 4 screws on the Collet Block Cap 2 Using a 9 16 in wrench loosen all four rail clamp bolts located on the vertical carriage Install the Guide Assembly into the rail clamps and adjust positio...

Страница 45: ...m JIC hoses Use the diagram below for proper connections Verify the CB ABX PRO Control Box moves the Horizontal Carriage in the LEFT AND RIGHT directions 4 Connect the vertical positioner drive air mo...

Страница 46: ...3 Select the appropriate Collet size for the diameter of the hose See Recommended Collets For Common Hose Sizes plaque on the side plate of the ABX PRO Tractor or the side of the vertical carriage on...

Страница 47: ...RING LOADED DUMP FEET ABX PRO TRACTOR NOT INCLUDED IN PRO 700 PRODRAIN HIGH PRESSURE HOSE WATERBLAST TOOL COLLET BLOCK SNOUT PRO 700 PRODRAIN ACCESSORY SHOWN FULLY ASSEMBLED WITH ABX PRO TRACTOR HIGH...

Страница 48: ...screws on the other Collet Cap with a 1 4 Allen wrench Slide the Snout Tube into the Collet Block and tighten the two screws until secure Figure 1 3 Attach the PRO 740 Weighted Splash Plate to the BOP...

Страница 49: ...and attach the Female Camlock to the ABX PRO Tractor hose guide Figure 5 8 Feed the HP Female Hose End through the Snout Receiver on the Weighted Splash Plate Remove the Quick Pin from the Snout Rece...

Страница 50: ...oat the threads of the hose end with Blue Goop by SWAGELOK or and equivalent Anti seize Figure 8 11 Remove the Quick Release Pin and insert the FF 121 XX into the collet block Figure 9 12 Rotate the C...

Страница 51: ...Tripod Stand to the Dump Figure 11 14 Connect 1 2 black and red air supply hoses from the fittings on the Control Box to the fittings on the ABX PRO Tractor Mate each hose to its respective color ban...

Страница 52: ...HT STAND 18 IN 28 IN 457mm 711mm NOTICE GHOSTED PARTS ARE NOT INCLUDED IN THE NAV 170 PKG PACKAGE The is the only automated rotary hose device in the industry specifically engineered to clean small di...

Страница 53: ...LS COM LIGHTWEIGHT POSITIONER ASSEMBLY LWP 500 V2 PART NUMBER QTY 1 BR 002 XX 001 2 5 BOX RAIL EXTRUSION 1 2 BU 002 XX 001 2 5 BOX RAIL EXTRUSION SLOTTED 2 3 LWP 500 1 LIGHTWEIGHT POSITIONER PARTS 1 O...

Страница 54: ...ER SS 3 11 ABX XXX XX GUIDE TUBE SEE CHART THIS PAGE 1 GUIDE TUBE OPTION TABLE GUIDE TUBE O D X I D BANSHEE ABX 115 XX 625 X 459 BN9 5 ABX 116 XX 840 X 546 BN13 ABX 117 XX 840 X 674 BN15 ABX 119 XX 87...

Страница 55: ...25 20 X 875 LG SS 9 9 GTB 319 02 32 BHTS 19 32 X 50 LG TORX SS 4 10 PRO 701 V2 PRODRAIN STAND WELDMENT 1 11 PRO 705 FOOT SHOE 3 12 PRO 706 FOOT BOLT SPACER 9 13 PRO 707 FOOT SPRING 9 14 PRO 708 FOOT V...

Страница 56: ...086 are used in combination to connect the ABX PRO Tractor to the BOP 090 SNOUT ASSEMBLY OPTIONAL BOP 048 HOSE STOP ADAPTER HS 121 XX XX SIZE DESCRIPTION HS 121 27 34 HOSE STOP CLAMP STYLE FOR 3MM OR...

Страница 57: ...301 STAND ASSEMBLY 1 2 CB 310 FRL ASSEMBLY 1 3 CB 745 25 ABX HOSE BUNDLE ASSEMBLY 1 4 CB 800 CONTROL BOX ASSEMBLY 1 NOTES 1 ASSEMBLY REFERENCE DIMENSION SHOWN MM INCHES The CB ABX PRO allows the Opera...

Страница 58: ...product s from Seller s warehouse Order shortages or errors must be reported within fifteen 15 business days from receipt of shipment to secure adjustment No product s may be returned without securin...

Страница 59: ...e Operator s Manual accompanying the Product 5 REQUIRED WARRANTY PROCEDURES To be eligible for warranty service the End User must 1 report the Product defect to the entity where the Product was purcha...

Страница 60: ...1 866 795 1586 www STONEAGETOOLS com 2015 StoneAge Inc All Rights Reserved...

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