Standard Pump SP-800DD Скачать руководство пользователя страница 18

18

Standard Pump Operating Instructions and Parts Manual (OIPMS0611)

The Ultra Mag Batch Control System is a 
positive displacement pump system and 

should never be operated against shut-off elements such as 
nozzles, valves, etc.  Failure to comply may result in excessive 
pressure build resulting in serious injury and pump damage.

The Ultra Mag Batch Control System should 
not be run dry.  Running the pump dry will 

result in serious damage to the mechanical seal and stator of 
the pump.

Assembly

1.  Remove the pump, motor, and meter from packaging.

2 .  Inspect all contents for damages .

3.  Couple the electric motor to the pump using the hex nut
4.  Attach the Ultra Mag meter to the pump discharge using 

the supplied tri-clamp fitting.

5.  Attach the check valve (p/n: 384510V) to the Ultra Mag 

meter using the supplied tri-clamp fitting.

6.  Attach the hose barb to the check valve using the supplied 

tri-clamp fitting .

7.  Pump clean water in order to familiarize yourself with the 

system operation .

8.  It is recommended to thoroughly clean and sanitize the 

Ultra Mass Batch Control System before use.

9.  Use closed top drum or cover to prevent possible 

contamination .

Do not use the Ultra Mag Batch Control 
System for the transfer of flammable or 

combustible products or in an environment where flammable 
or combustible fumes are present.  Failure to comply may 
result in serious injury or death.

Operation – Ultra Mag Series

1.  Please refer to the Operation - SP-800SR series portion of 

these operating instructions on page 10 for the pump and 
motor portion of this system.

2.  For information regarding the calibration and operation of 

the Ultra Mag Meter, please refer to the factory operating 
instructions included in this package.

Maintenance

Please refer to page 12 of these operating instructions for 

information on disassembly, cleaning, and maintenance of this 

system .

Note: 

Motor spare parts (see page 23) Pump spare parts (see page 19) 

Maintenance (see page 12)

ULTRA MAG SERIES

Notes

1.  Performance will vary depending on whether the product being pumped is Newtonian 

(viscosity remains constant regardless of shear) or non-Newtonian (viscosity does not remain 
constant with shearing).

2.  Flow rates based on water. As viscosity increases, the flow rate will decrease.

Specifications

Models 8300, 8300BL, 8301, 8301BL, 8313, 8313BL, 8314, 8314BL

Maximum Liquid Temperature

   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .212º F (100º C)

Pump Type  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .Progressive Cavity (Positive Displacement)

Pump Speed .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

900 RPM

Metering Principle   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . Full Bore Mag 

Max. Flow Rate

   .  .  .  .  .  .  .  .  .  .  .  . 8300, 8300BL, 8301, 8301BL  .  .  .  .  .  . 10 GPM (38 LPM)

 

8313, 8313BL, 8314, 8314BL  .  .  .  .  .  3 GPM (11,3 LPM)

Max. Discharge Pressure

 .  .  .  .  . 8300, 8300BL, 8301, 8301BL  .  .  .  .  .  .  .  .  .  . 43 psi (3 bar)

 

8313, 8313BL, 8314, 8314BL  .  .  .  .  .  .  .  .  .  . 87 psi (6 bar)

Immersion Length

 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

 39

" (1000 mm)

Wetted Materials   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . SS 316, Teflon 

Discharge Port

 .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . 1 .5"

 (38 mm) Hose Barb Tri-Clamp

 

(Optional 1 .25"

 (32 mm) Hose Barb)

Max. Viscosity

   .  .  .  .  .  .  .  .  .  .  .  .  . 8300, 8300BL, 8301, 8301BL  .  .  .  .  .  .10,000 cps (mPAS)

 

8313, 8313BL, 8314, 8314BL  .  .  .  .  .  25,000 cps (mPAS)

Conductivity   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .

Requires 5 micro-seamans (

µS/Cm)

Max. Solid Size

   .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .   .25" (6 mm)

Motor .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  .  . SP-ENC Series

Содержание SP-800DD

Страница 1: ...100 SP 8200 Series 2 SP 8800 SP 8900 Series 6 SP 800SR Series 10 SP 800DD Series 11 Ultra Mass 8500 Series 16 Ultra Mag 8300 Series 18 Flow Meter Pump Systems 8320 Series 20 Motors 22 Hazardous Duty E...

Страница 2: ...liarize yourself with the pump s operation flow rate discharge pressure and motor speed 9 Before starting the pump confirm the discharge hose is securely fastened to the receiving vessel in order to p...

Страница 3: ...00 16 psi 1 1 bar SP 8200 32 psi 2 2 bar It is recommended to use a hose that is rated 4 x the pump discharge pressure Ex 32 x 4 128 psi 9 bar 5 Turn the motor to the ON position 6 After use clean the...

Страница 4: ...9 Insert screwdriver through bearing unit P N 1038 see Figure 8 When replacing the drive shaft in the bearing unit P N 1038 during reassembly make sure the drive shaft is inserted through the spacer i...

Страница 5: ...TFE 39 1000 mm 47 1200 mm Connection Flange SS316 O Ring Buna Tri Clamp SS316 Hose Barb SS316 1 25 mm Inner Outer Tube Assembly SS316 39 1000 mm 47 1200 mm O Ring Buna 2 per set Pump Housing SS316 w P...

Страница 6: ...ar It is recommended to use a hose that is rated 4 x the pump discharge pressure Ex 32 x 4 128 psi 9 bar 5 Turn the motor to the ON position 6 After use clean the pump and store vertically Disassembly...

Страница 7: ...shafts remove the impeller P N 8827 or P N 8927 see Figure 3 5 Remove O ring P N 8830 from drive shaft P N 8806 or 8807 located behind impeller P N 8827 or P N 8927 see Figure 4 6 Remove the Pump Hou...

Страница 8: ...1 Remove guide sleeve P N 8811 from drive shaft P N 8806 or P N 8807 see Figure 9 12 Secure drive shaft P N 8806 or P N 8807 with grip locks Remove coupling P N 1004 bearings P N 1038 2 bearing spacer...

Страница 9: ...FE 39 1000 mm 47 1200 mm Inner Tube Assembly SS316 39 1000 mm 47 1200 mm O Ring Buna 2 Per Set O Ring Buna Tri Clamp SS316 Hose Barb SS316 1 00 25 mm Outer Tube Assembly SS316 39 1000 mm 47 1200 mm Pu...

Страница 10: ...ith a suitable hose clamp that exceeds the pump discharge pressure 4 Make sure the speed control knob on the motor is turned to the MIN position completely counterclockwise 5 Turn the motor switch to...

Страница 11: ...turns in a clockwise direction Use the pump arrow to verify proper direction If the pump rotates counterclockwise the internal components will disassemble Do not use these pumps for the transfer of f...

Страница 12: ...7 x 4 348 psi 24 3 bar Maintenance DISASSEMBLY CLEANING PROCEDURES SP 800SR SP 800DD 1 Remove motor from pump tube For models SP 800SR loosen Hex Nut in clockwise rotation see Figure 3 For models SP 8...

Страница 13: ...shaft onto bearing housing shaft see Figure 9 6 Thread rotor onto drive shaft see Figure 8 7 Thread stator can onto pump body see Figure 7 8 Apply a suitable lubricant on rotor 9 Once Bearing Housing...

Страница 14: ...Sizes SP 1851 39 801 Pump Sizes SP 751 39 SP 752 39 SP 1851 47 802 Pump Sizes SP 751 47 SP 752 47 803 12 Stator Buna SS316 Tube Size 751 816 Size 752 817 Size 1851 818 PTFE Stator Insert Only Size 75...

Страница 15: ...Sizes SP 751 39 SP 752 39 SP 1851 47 802 Pump Sizes SP 751 47 SP 752 47 803 11 Stator Buna SS316 Tube Size 751 816 Size 752 817 Size 1851 818 PTFE Stator Insert Only Size 751 822 Size 752 823 Size 185...

Страница 16: ...ry or death Operation Ultra Mass Series 1 Please refer to the Operation SP 800SR Series portion of these operating instructions on page 10 for the pump and motor portion of this system 2 For informati...

Страница 17: ...e 1851 710 Size 752 709 10 Gasket PTFE 731 11 Outer Tube Assembly SS316 Pump Size SP 1851 39 801 Pump Size SP 752 39 802 12 Stator PTFE Insert Only Size 1851 824 Size 752 823 13 Stator Tube SS316 Size...

Страница 18: ...ration Ultra Mag Series 1 Please refer to the Operation SP 800SR series portion of these operating instructions on page 10 for the pump and motor portion of this system 2 For information regarding the...

Страница 19: ...ize 1851 710 Size 752 709 10 Gasket PTFE 731 11 Outer Tube Assembly SS316 Pump Size SP 1851 39 801 Pump Size SP 752 39 802 12 Stator PTFE Insert Only Size 1851 824 Size 752 823 13 Stator Tube SS316 Si...

Страница 20: ...or death Operation 1 Please refer to the Operation SP 800SR Series portion of these operating instructions on page 10 for the pump and motor portion of this system 2 For information regarding the cal...

Страница 21: ...PTFE 735 8 Drive Shaft SS316 705 9 Rotor SS316 710 10 Gasket PTFE 731 11 Outer Tube Assembly SS316 801 12 Stator PTFE Insert Only 824 13 Stator Tube SS316 876 14 Stator Tube for Bagliners SS316 876BL...

Страница 22: ...t Armature 110 120V 220 240V Stator 110 120V 220 240V Guide disc Rod connector Pressure spring Brush holder Carbon brush 110 120V 220 240V Motor housing plastic Star washer Fan Overload switch 8 5 amp...

Страница 23: ...plug 110 120V 220 240V Hexagon nut Rod connector Brush holder Carbon brush 110 120V 220 240V Star washer Overload switch 8 5 amp 110 120V 5 amp 220 240V low voltage release EMI Filter Repair kit 110 1...

Страница 24: ...nd 10 A1 adapter 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER SAF350 SAC229 SAC228A SAG549 SAC617 SAC527 SAE899 SAC616 SAC190A SAE893 SD324A SAE896 SK285 9007 DESCRIPTION ITEM NUMBER PART NUMBER DESCR...

Страница 25: ...ive Body gasket Body Key Rotor assembly Push pin Vane spring Vane End plate dead Bearing dead end End cap gasket End cap dead end Muffler assembly Felt 1 1 1 1 4 1 2 1 1 1 2 4 4 1 1 1 1 1 1 AC998 AK42...

Страница 26: ...g a cast iron or aluminum case or the steel shaft of the air motor Note that electric motor enclosures for both class I and II hazardous locations can be made of iron steel copper bronze or aluminum U...

Страница 27: ...the instructions given in this material Specific exceptions include Consumable items such as motor brushes bearings couplings and impellers Motor brushes typically have a life span of approximately 70...

Страница 28: ...h_______________________ Executive Director 3 A Sanitary Standards Inc The issuance of this authorization for the use of the 3 A Symbol is based upon the volun tary certification by the applicant for...

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