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21

 

6.5 NOZZLE CONFIGURATION

 

1.

 

Start with the nozzle body slide all the way down to the end blocks and with the ground rods moved as far out 
from the nozzle body as possible. 

 

2.

 

Position the manifold so that nozzle spray tube tips are 

8” 

above the target with tubes pointing straight down. 

 

3.

 

Allow enough time for fluid to start dripping from every orifice before applying voltage. 

 

4.

 

Start the voltage at zero and slowly increase, watch for when the drops start to form into small cones. These 
small cones will have a series of single file droplets propelling off from the tip. At the lower end of the voltage 
range, droplets will be heavier with spaces in between. As voltage is increased, droplets will shrink and appear to 
be one very thin, continuous stream. 

 

ADJUSTMENT OF SPRAY DISTRIBUTION

 

If the spray pattern appears 

streaky

” 

or has heavy drops, try one or all of these: 

 

• 

Increase voltage 

 

• 

Move the ground rods in closer to the nozzle tips 

 

• 

Increase the distance between the manifold and the target. This will give the droplets more time in the air, which 
allows for more atomization, so the drops can break up and spread out evenly. 

 

If the spray is extremely fine and droplets appear to be floating away, try one or both of these: 

 

• 

Lower voltage 

 

• 

Position the Manifold closer to the target 

 

Note: 

The spray produced by the manifold can be very faint and hard to see. Using a flashlight to illuminate the spray 

distribution from different angles may be necessary for pattern identification. 

 

6.6 START

-

UP PROCEDURE

 

1.

 

Verify that all system electrical and liquid connections are properly connected and secure.

 

2.

 

Ensure that the manifold is plumbed and positioned properly above the target.

 

3.

 

Verify that the manifold grounding wires are properly connected. (Ensure that it is plugged into a GFCI outlet)

 

4.

 

Fill the tank with fluid. Always check the tank level sensor reading or visually confirm that there is enough fluid in 
the tank before spraying. 

 

5.

 

Look to the strainer valve assemblies on the fluid delivery cart. Ensure that the one strainer assembly has the 
inlet and outlet valves in the open position, and that the other strainer has the inlet valve open. Keep the second 
strainer outlet valve closed while the first strainer is in use. (See Strainer Valve section for more information.)

 

6.

 

Wait approximately 5 minutes after adding fluid to the tank—so that fluid can fill the lines and strainer assem-
blies

-

before attempting to run the pump. DO NOT run the pump before this waiting period is over as the fluid 

may not have reached the pump inlet. Running the pump without fluid present at the inlet may cause system 
damage. After the waiting is complete, proceed to the next step. 

 

7.

 

Press the 

On

’ 

button and wait for the HMI to turn on and load.

 

8.

 

Select the button for the 

Purge

’ 

function which runs the pump and fills the line and manifold with fluid. Set the 

pump speed within the upper range of its maximum flow setting. 

 

ATTENTION: Keep the system in 

Purge

’ 

mode until you see fluid dripping from the manifold. 

 

9.

 

Once fluid has begun to drip from the manifold, the 

purge

’ 

function can be turned off.

 

10.

 

Select 

Recipes

’ 

from the navigation menu and configure the recipe to meet your spraying needs. Be sure to set 

and be aware of the pump priming time, as this priming time will occur after the system has been triggered.

 

Содержание AutoJet ES2500

Страница 1: ...AutoJet ES2500 Electrostatic Manifold System OWNER S MANUAL MI102012 000 spray com...

Страница 2: ...9 4 4 Operating Home Screen 9 4 5 Recipe Setup 10 4 6 System Configuration 10 4 7 CH1 Configuration 11 4 8 Motor Driver Information 12 4 9 Alarm Settings 12 4 10 Monitor IO Settings 14 4 11 Help Sett...

Страница 3: ...damage the system CAUTION Product process or environment can be damaged or be in danger if the instructions are not followed correctly ATTENTION Supplementary information for the user that draws atten...

Страница 4: ...e can penetrate skin and cause severe injury ATTENTION Always remember to carefully read the chemical manufacturer s labels follow SDS and all directions WARNING OF SHOCK HAZARD To reduce the risk of...

Страница 5: ...et surface The average final drop diameter produced by the Electrostatic Manifold is less than 10 microns 3 2 PRODUCT FEATURES AND SPECIFICATIONS The ES2500 Electrostatic Spray System consists of thre...

Страница 6: ...tio D1 D2 WHEEL AND PIVOT MOUNTED ENCODER Calculating the calibration constant K Factor pulses ft K PPR Wheel CIR ft SPECIFICATIONS Resolution PPR 1024 Output 5 26V push pull Input 5 26V Bore 5 8 holl...

Страница 7: ...uration settings PANEL POWER REQUIREMENTS Voltage 120VAC 3Ph Frequency 60Hz Current 20A max ELECTROSTATIC PANEL FEATURES 10 HMI Touch Screen display Customizable spray parameters Washdown rated Three...

Страница 8: ...when the motor is off and will be green while the motor is running Purge Clean This button brings up the system Purge Clean settings See the Purge Clean section for more information ES2500 Menu Whenev...

Страница 9: ...ilized when cleaning and flushing the system This is because the clean function does not activate the HV connection This allows water to flush the system Operators can set the flow rate for the clean...

Страница 10: ...individual recipe allows you to Create a name Enter the flowrate setpoint in gallons per hour GPH or based on mL per Sq Ft line speed Enter the Electrostatic voltage setpoint in kV Set the pump primin...

Страница 11: ...CH1 HV AMPERAGE FEEDBACK SETUP This screen allows the operator to set an amperage alarm if the amperage exceeds this amount the system will fault CH1 LEVEL SENSOR SETUP Relying on the input data from...

Страница 12: ...eful when troubleshooting the motor 4 9 ALARM SETTINGS The ES2500 system notifies operators of active and ongoing alarms at the top of the HMI screen and via stack light illu mination The Active Alarm...

Страница 13: ...tack Light serves as an easy visual indication for the current system status of the ES2500 The Stack Light fea tures three possible notification lights green amber and red The green and red lights can...

Страница 14: ...en below This screen provides live readings of both the analog and digital aspects of the PLC This screen can pro vide useful information when troubleshooting system components PLUGIN RELAY OUTPUT Thi...

Страница 15: ...ETTING Selecting Help from the navigation menu will bring up a screen that displays system information access the HMI OS Screen Map and change password profiles SCREEN MAP The Screen Map displays all...

Страница 16: ...ions 5 4 LEVEL SENSOR The level sensor sends a signal when the tank gets low to let the control panel know when to shut off the system to prevent the pump from running dry and becoming damaged The lev...

Страница 17: ...e tank will decrease Once the fluid reaches 250 mm from the bottom of the probe 63 full 100 250 10 380 63 Auto Refill will turn on As the fluid level rises and reaches 390 mm from the bottom of the pr...

Страница 18: ...the operator to be able to view the Electrostatic Manifold while at the control panel This will allow for easier adjustments and fine tuning of the electrostatic spray as the operator will be able to...

Страница 19: ...erfere with the electrostatic fields and skew the spray or potentially trip the AccuJet Electrostatic Controller All fluid must be run through a filter capable of removing 90 micron particulates HIGH...

Страница 20: ...rods on the electrostatic field The ground rods themselves can also be moved in ward to increase the effect ELECTROSTATIC VOLTAGE The ES2500 Manifold is rated to work with a voltage from 0 30 000V Thi...

Страница 21: ...connections are properly connected and secure 2 Ensure that the manifold is plumbed and positioned properly above the target 3 Verify that the manifold grounding wires are properly connected Ensure th...

Страница 22: ...DISASSEMBLY WARNING High Voltage Make sure that power has been disconnected to high voltage line before any attempt at disassembly STEP 1 The Manifold nozzles can be removed from the end mounts so the...

Страница 23: ...de should fall out Take note of how the electrode fits inside the bushing STEP 4 Remove the electrode and its gasket Then the through hole bushing should fall out STEP 5 Remove screws from underside o...

Страница 24: ...24 6 8 Electrostatic Manifold Diagram...

Страница 25: ...control panel Check HV cable connection between the system control panel and the manifold Verify trigger signal Check manifold for clogging 3 Air in liquid line poor pump performance Check for leaks C...

Страница 26: ...er pump adjustment Adjustment pump flow by changing the setting in the recipe Damaged or leaking lubricant lines Inspect identify and replace lines Clogged or leaking pump Clean or replace pump Clogge...

Страница 27: ...RM Problems with motor wiring Motor torque speed out of range Review and replace cables if dam aged Check operating conditions and settings specifically max flow Pump servicing may be required System...

Страница 28: ...ve companies Warranty is one 1 year on non wear parts from ship date Wear items are covered for manufacturing defect only for a period of one 1 year Wear items include but may not be limited to Liquid...

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