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© Titan Tool Inc.  All rights reserved.

25

Servicing the Fluid Section

IMPORTANT:  Use of non-Speeflo service parts may void
warranty.  Ask for original parts made by Speeflo for best
services.  This pump should receive a routine servicing after
approximately 1,000 hours of use.  Earlier servicing is
required if there is excessive leakage from the top packing
or if pump strokes become faster on one stroke or the other.
The use of Speeflo Piston Lube (P/N 314-480) is
recommended as an upper packing lubricant.  Do not
substitute oil, water, or solvent for an upper packing
lubricant.

Disassembling the Fluid Section

1. Remove the siphon tube (22).  Unthread the foot valve

housing (21) and the pump cylinder (14) with a strap wrench. 

2. Slide the retaining ring (1) up with a small screwdriver,

then push the connecting pin (2) out. 

3. Pull the displacement rod (6) through the lower cavity of

the motor/pump block. 

4. Remove the Teflon o-ring (3), upper packing spring (5),

and upper packing set (4) from the motor/pump block. 

5. Hold the displacement rod (6) in a vise by the flats at the

top of the displacement rod and remove the outlet valve
housing (13) with a wrench while holding the displacement
rod horizontal with a wooden support, if necessary.
Remove the seal washer (12), outlet valve seat (11), outlet
valve ball (10), outlet valve cage (9), lower packing set (4),
lower packing spring (8), and spring retainer (7).

6. Using a 1/2” extension bar attached to a 1/2” drive

ratchet, insert the end of the extension bar into the square
opening of the foot valve cage (17) inside the foot valve
housing (21).  Unscrew and remove the foot valve cage
along with the wave washer (16) from the foot valve
housing.

7. Remove the Teflon o-ring (3), foot valve ball (18), foot

valve seat (19), and seat o-ring (20) from the foot valve
housing (21).

8. Remove the o-ring (15) from the pump cylinder (14).

Reassembling the Fluid Section

1. Place a new seat o-ring (20) into the groove in the bottom

of the foot valve housing (21).

2. Inspect the foot valve seat (19) for wear.  If one side is worn,

flip the seat to the unused side.  If both sides are worn, install
a new seat.  Place the new or flipped seat (worn side down)
into the bore at the bottom of the foot valve housing (21).

3. Place a new foot valve ball (18) onto the foot valve seat

(19).  Using a 1/2” extension bar attached to a 1/2” drive
ratchet,  insert the end of the extension bar into the
square opening of the foot valve cage (17) and screw the
cage into the foot valve housing (21).  Torque the cage to
300 in./lbs. (25 ft./lbs.).

4. Place the wave washer (16) on top of the foot valve cage

(17).

5. Insert a new Teflon o-ring (3) into the groove of the foot

valve housing (21). Lubricate the o-ring using oil or grease.

6. After soaking the leather packings in oil (preferably

linseed oil), reassemble the lower packing set (4).  Place
the set onto the outlet valve housing (13) with the peak of
the “V” packings pointing down toward the hex on the
outlet valve housing.

7. Inspect the outlet valve seat (11) for wear.  If one side is

worn, flip the seat to the unused side.  If both sides are
worn, use a new seat.  Insert the outlet valve cage (9),
new outlet valve ball (10), new or flipped seat (worn side
away from ball), and a new seal washer (12) into the
displacement rod (6).

8. Clean the threads on the outlet valve housing (13) and

coat the threads with blue Loctite #242.  Make sure the
Loctite is only on the threads.

NOTE: Use Teflon tape on all threaded pipe

connections.

9. Place the lower packing spring (8) onto the outlet valve

housing (13) followed by the spring retainer (7).

10. Screw the displacement rod (6) and the outlet valve housing

(13) together.  Tighten in a vise to 900 in./lbs. (75 ft./lbs.).

11. Insert the Teflon o-ring (3) into the upper grove of the

motor/pump block.

12. Insert the upper packing set (4) into the motor/pump block

with the peak of the 

V” packings pointing up toward the

motor.

13. Place the upper packing spring (5) into the motor/pump

block with the small tapered end facing up toward the
motor/pump block.

14. Insert the displacement rod (6) up through the upper

packings in the motor/pump block.

15. Align the holes in the displacement rod (6) and the

hydraulic piston rod and insert the connecting pin (2).
Replace the retaining ring (1) over the connecting pin. 

16. Thread the short threads of the pump cylinder (14) into

the motor/pump block and tighten with a strap wrench.

17. Place the o-ring (15) onto the top grove of the pump

cylinder (14).

18. Thread the foot valve housing (20) onto the pump cylinder

(14), tighten with a strap wrench.

19. Install the siphon tube (22).

Fluid Section Cut-Away

Peaks of upper 

packings must 

face up.

Torque outlet 

valve housing 

to 75 ft./lbs. 

(1095 N/m). 

Use blue 

Loctite.

Oil cup area 
for piston lube 
packing 
lubricant.

Peaks of lower 
packings must 
face down.

Lubricate O-ring.

NOTE: It is not necessary to over-tighten the foot

valve. O-ring seals perform sealing function
without excessive tightening. Full thread
engagement is sufficient.
For siphon tube attachment, it is critically
important that the threads of the siphon tube
fit snugly into the foot valve with the tube
Teflon-taped and sealed to prevent air leakage.

NOTE: The packings must be soaked in oil before

installation.

Содержание Gas Bare 459-350

Страница 1: ...he U S A NOTE This manual contains important warnings and instructions Please read and retain for reference Model Number Gas Bare 459 350 Gas Complete 459 355 PowrTwin 12000XL T DI Do not use this equ...

Страница 2: ...can be harmful if inhaled or come in contact with the body Vapors can cause severe nausea fainting or poisoning PREVENTION Use a respirator or mask if vapors can be inhaled Read all instructions suppl...

Страница 3: ...ng instructions are not completely understood or if you are in doubt as to whether the product is properly grounded Do not modify the plug provided If the plug will not fit the outlet have the proper...

Страница 4: ...3300 PSI 22 8 MPa Power Honda 9 HP 4 stroke single cylinder overhead valve engine w oil alert Fuel capacity 1 6 US gallons approx 2 5 hours run time Halogenated solvent compatible Yes Weight 188 lbs 8...

Страница 5: ...nk cap is closed properly and securely Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine Avo...

Страница 6: ...ing or operating this sprayer 1 Make sure the bleed hose is threaded into the bleed valve It has factory installed Teflon tape on the fitting and should be tightened wrench tight 2 Attach a minimum of...

Страница 7: ...ened and the motor starts without full load This reduces the amperage draw on starting and may avoid tripping the circuit breaker Preparing a New Sprayer If this sprayer is new it is shipped with test...

Страница 8: ...NOTE Make sure that the spray gun does not have a tip or tip guard installed NOTE If you are spraying a water based latex flush with warm clean water If you are using any other material check with th...

Страница 9: ...onal overspray Trigger lock in locked position Pressure Relief Procedure Be sure to follow the pressure relief procedure when shutting the sprayer down for any purpose including servicing or adjusting...

Страница 10: ...en position Pressure Control Knob Bleed Valve 10 Titan Tool Inc All rights reserved Cleaning a Clogged Tip 1 Follow the Pressure Relief Procedure in the Operation section of this manual 2 If the tip c...

Страница 11: ...ughly on the inside Soak in solvent to loosen hardened paint or replace Filter Cap Assembly Filter Element w Ball Teflon Gasket thick Teflon Gasket thin Teflon O ring Carbide Seat Filter Body Spring M...

Страница 12: ...anual provided 2 To conserve fuel service life and efficiency of the sprayer always operate the gasoline engine at the lowest RPM at which it runs smoothly without laboring and delivers the amount req...

Страница 13: ...ose and or reduce hose length 1 Replace packing Cause 1 Air in system 2 Dirty gun 3 Needle assembly out of adjustment 4 Broken or chipped seat 1 Worn or broken needle seat 2 Needle assembly out of adj...

Страница 14: ...r start machine With pump cycling under pressure touch the hydraulic cylinder and the head to see if cylinder or head gets hotter This will help determine if piston seal is blown or piston nut is brok...

Страница 15: ...ler tip orifice size Install pulsation dampener in system or drain existing one Reduce number of guns using pump Remove restrictions in system clean tip screen if filter is used 1 Replace tip 2 Increa...

Страница 16: ...ures solvants insecticides ou autres peuvent tre nocifs s ils sont inhal s ou entrent en contact avec l organisme Les manations de ces produits peuvent provoquer de graves naus es vanouissements ou em...

Страница 17: ...une ou l autre des bornes broche plate Le fil recouvert d un isolant vert avec ou sans rayures jaunes est le fil de mise la terre et doit tre branch sur la broche de mise la terre Si vous ne comprene...

Страница 18: ...especialista en reconstrucci n de las manos PELIGRO VAPORES PELIGROSOS Las pinturas solventes insecticidas y dem s materiales pueden ser nocivos si se inhalan o toman contacto con el cuerpo Los vapore...

Страница 19: ...n franjas amarillas o sin ellas es el alambre de conexi n a tierra que debe conectarse al conector de conexi n a tierra Verifique con un electricista o t cnico de servicio calificado si las instruccio...

Страница 20: ...leed hose 1 7 730 334 Hose clamp 1 8 449 934 Belt guard assembly 1 Item Part Description Quantity 9 Hydraulic system 1 10 449 986 Belt V gas model 1 11 506 277 Convertokit 9 HP Honda gasoline gas mode...

Страница 21: ...451 113 Lock pin 1 12 451 112 Spring 1 13 451 059 Swing arm 1 14 856 002 Lock washer 4 15 856 921 Screw 4 16 451 053 Frame 1 17 670 109 Wheel 2 18 451 052 Plug not shown 2 19 451 455 Cart handle spac...

Страница 22: ...he piston rod 21 into its top position Disassembling the Hydraulic Motor 1 Disconnect the pressure hose from the elbow 34 and 35 in Hydraulic System parts list on the back of the hydraulic pump 2 Remo...

Страница 23: ...otor pump block 25 Be sure the open portion of the seal is facing upward V This seal requires no special tool 5 Place piston rod 21 in vise Inspect valve rod assembly 20 for any damage Make sure the l...

Страница 24: ...ng 1 6 144 117 Displacement rod 1 7 138 001 Spring retainer 1 8 142 003 Lower packing spring 1 9 451 085 Outlet valve cage 1 10 138 225 Outlet valve ball 1 11 236 012 Outlet valve seat 1 12 236 032 Se...

Страница 25: ...00 in lbs 25 ft lbs 4 Place the wave washer 16 on top of the foot valve cage 17 5 Insert a new Teflon o ring 3 into the groove of the foot valve housing 21 Lubricate the o ring using oil or grease 6 A...

Страница 26: ...5 862 001 Flat washer 6 26 862 002 Lock washer 4 27 449 212 Plug 1 28 862 493 Screw HH 2 29 862 496 Tap bolt 1 30 449 982 Shield 1 31 192 228 Elbow 1 32 449 126 Hose clamp 1 33 420 250 Tubing Teflon 1...

Страница 27: ...5 7 2 DC Electric Convertokit P N 506 279 Item Part Description Quantity 1 506 259 Cover 1 2 860 501 Nut stop 4 3 860 002 Lock washer 4 4 860 004 Flat washer 8 5 860 535 Screw 2 6 978 040 Circuit brea...

Страница 28: ...element 5 M w ball 1 930 006 Filter element 50 M w ball 930 007 Filter element 100 M w ball 4 920 006 Gasket Teflon thick 1 5 920 070 Gasket Teflon thin 1 6 891 193 O ring Teflon 1 7 180 909 Seat tun...

Страница 29: ...555 Valve Ball 1 1 3 227 006 Nipple Hex 1 1 808 555 Nipple Hex 1 1 4 227 033 Plug Pipe 1 1 5 970 100 Block Manifold 1 1 6 814 004 Nipple Hex 1 1 Multiple Gun Add On Manifold Assemblies 975 212 975 21...

Страница 30: ...Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid...

Страница 31: ...Titan Tool Inc All rights reserved 31 Notes Nota...

Страница 32: ...Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the En...

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