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Spearhead TWIGA 

120

 

 

27

27

27

27

 

Non Return Valve

 

The  non  return  valve  prevents  the  feedback  of  oil  from  the  service  ports.  It  is  unlikely  to 
need attention but if removed for cleaning a new ‘O’ Ring should be used when refitting. 
 

Replacing Spool 'O' Rings 

 
Note: Owing to the sharp edges in the design of the spool failure to carry out the following 
procedure could result in damage to the 'O' rings resulting in external leakage. 
• Disconnect cable assembly. 
•  Remove  the  cover  at  the  opposite  end  of  the  spool  and  unscrew  the  return  spring  or 
detent assembly whichever is necessary. 
•  Pull  the  spool  through  the  block  from  the  handle  end  until  the  'O'  ring  marked  'A'  is 
accessible - remove the 'O' ring from its groove using a smooth edged hook. 
• Completely remove the spool from the block out of the return spring end. 
• Remove the ‘O' ring marked 'B' and refit the new 'O' ring. 
•  Lightly  oil  the  spool  and  replace  it  in  the  block  from  the  return  spring  end  pushing  it 
through far enough to clear the 'O' ring groove 'A’. 
• Fit new 'O' ring in groove ‘A’. 
• Push the spool back through from the handle end far enough to re-assemble the return 
spring or detent assembly plus the cover. 
• Attach cable assembly. 
 

Main Relief Valve 

 
The  main  relief  valve  is  pressure  set  at  the  factory  to  1450  PSI  (100Bar)  and  is  non 
adjustable. A sticking relief valve will probably cause overheating and/or loss of power. If 
this  is  suspected  it  should  be  dismantled  and  examined  for  dirt  and  damage.  Undo  the 
large hexagon housing, the relief valve spring, needle and seat can now be withdrawn. If 
difficulty is experienced in extracting the seat remove the non-return valve at the opposite 
end of the gallery and drive out with a soft brass drift - take care not to damage the copper 
sealing washer positioned between the seat and the locating shoulder in the block.  
Blow out the valve with compressed air and examine the components for damage. These 
components are especially hardened steel and should only display a seating witness – any 
further damage will require the complete valve to be replaced. 
 
CAUTION:  Under  no  circumstances  be  tempted  to  add  shims  into  this  valve  in  a 
misguided  attempt  to  increase  the  power  of  the  machine.  This  could  damage  the 
tractor and may cause personal injury. 

Содержание TWIGA 120

Страница 1: ...Spearhead TWIGA 120 0 0 0 0 T T T TWIGA WIGA WIGA WIGA 120 Edition 1 3 April 2014 Part No 8999039...

Страница 2: ...ctive 2006 42 EC The Machinery Directive is supported by the following harmonized standards BS EN ISO 14121 1 2007 Safety of Machinery Risk Assessment Part 1 Principles Part 2 Practical Guide and Exam...

Страница 3: ...ead Service Department on 01789 491867 Registration Verification Dealer Name Dealer Address Customer Name Date of Warranty Registration Dealer Signature NOTE TO CUSTOMER OWNER Please ensure that the a...

Страница 4: ...anship from the date of sale to the original purchaser for a period of 12 months unless a different period is specified 1 02 All spare parts supplied by Spearhead Machinery Limited are warranted to be...

Страница 5: ...turer s service schedule Failure to comply will invalidate the warranty In the event of a claim proof of the service work being carried out may be required NB Warranty cover will be invalid if any non...

Страница 6: ...alleged to be caused directly or indirectly by the goods including but not limited to any indirect special consequential or incidental damages resulting from the use or operation of the goods or any...

Страница 7: ...ion 7 Safety Information 8 Tractor Requirements 11 Tractor Preparation 12 Machine Fitting 14 Machine Removal 15 Storage 15 Operation 16 Maintenance 20 Cutterbar 21 Hydraulic Rams 23 Hydraulic System 2...

Страница 8: ...machine or equipment if not observed carefully NOTE An operating procedure technique etc which is considered essential to emphasis LEFT RIGHT HAND This term is applicable to the machine when attached...

Страница 9: ...of an extended implement Operate the machine only with a tractor equipped with an approved roll over protection system ROPS Always wear approved seat belts whenever the tractor or machine is running S...

Страница 10: ...safe code of operation The boom is designed only to position the cutterhead which is attached to it Never attempt to lift pull or push other objects with it Serious injury could result from a structu...

Страница 11: ...ls in good readable condition If the decals become damaged or unreadable reorder them immediately In addition to the design and configuration of this implement including safety signs and safety equipm...

Страница 12: ...during transport and operation The tractor selected must have a relief valve setting of between 2000 3000 psi 110 210 Bar NOTE Tractors which operate on a closed centre hydraulic principle are unsuit...

Страница 13: ...that the maximum possible stability of the machine and vehicle combination is achieved this can be accomplished by the utilisation of ballast in order to counter balance the additional equipment added...

Страница 14: ...d be taken in selecting the location of the weights to ensure they are added to a position that offers the greatest advantage Front axle locking check with tractor manufacturer The advice above is off...

Страница 15: ...ighten and squeeze the top hitch brackets Tighten the check chains stabiliser bars release its holding chain and position the control valve to suit both tractor and operator this is achieved by a comb...

Страница 16: ...tached to tractor Use chain to tie the hydraulic control valve back to the main arm this will make it easier for subsequent coupling up Blank off hose ends or loop the hoses and join with a coupling i...

Страница 17: ...nd Angle Down 4 Black Cutterbar On and Cutterbar Off Proportional Controls On proportional models all operational functions are controlled by a single joystick With the power switched on via the left...

Страница 18: ...for close in ground cuts Also check carefully that there is clearance between the arms and the tractor s roll bar cab before executing the swing over maneuver The operation of the arms takes priority...

Страница 19: ...l Limitations The TWIGA 120 is a light hedge trimming tool attempting to cut unsuitable material will cause the knife to stall resulting in the tractors relief valve blowing and overheated oil Tractor...

Страница 20: ...e machine in the transport position by carrying out the following procedure Position the main arm on the left hand side of the machine Fully retract the angle ram Fully extend the reach ram and operat...

Страница 21: ...mber regular lubrication ensures longer machine life and diminishes service costs In addition occasionally oil the con rod pivots and bushes Fasteners Check on a daily basis that all bolts and nuts ar...

Страница 22: ...aximum clearance of 1mm between the sloping faces of the knife holder 1 and the guide plate 2 This allows clearance for the knife to move freely and can be checked by placing a 5 8 dia bar into the co...

Страница 23: ...ly 1 25mm diameter by 1 3 8 35mm long Grinding is carried out with the end face of the grinder moving from the base of the knife section up to the points It is possible to re sharpen the knives in sit...

Страница 24: ...tion with the above operation or alternatively gently prized into position after the piston and locking nut are reassembled Refit the piston locking nut using Permabond A713 or a similar medium streng...

Страница 25: ...68 MILLERS Millmax 46 Millmax HV 46 Millmax 68 Millmax HV 68 MORRIS Liquimatic 5 Liquimatic HV 46 Triad 46 Liquimatic 6 Liquimatic HV 68 Triad 68 SHELL Tellus 46 Tellus T46 Tellus 68 Tellus T68 TEXAC...

Страница 26: ...with independent hydraulics when used on tractors with high speed PTO shafts The pump is anti clockwise in rotation No routine maintenance is necessary on the pumps other than a periodical check for...

Страница 27: ...6 CONTROL VA CONTROL VA CONTROL VA CONTROL VALVE LVE LVE LVE IMPORTANT Any service or maintenance work on hydraulic components must always be performed in a clean dry dust free environment to avoid ri...

Страница 28: ...e A Push the spool back through from the handle end far enough to re assemble the return spring or detent assembly plus the cover Attach cable assembly Main Relief Valve The main relief valve is press...

Страница 29: ...r to removal this will determine the correct hose path and avoid possible damage caused by incorrect hose routing Where a hose is attached to an additional fitting or union use a second spanner on the...

Страница 30: ...s hook over valve mounting bracket Connect Pump and drive assembly to P T O shaft on tractor Secure the torque chain so that the angle is approximately 90 to the torque arm and is in lateral alignment...

Страница 31: ...ump Pump Pump Pump Tank Kit Tank Kit Tank Kit Tank Kit Hydraulic Installation Hydraulic Installation Hydraulic Installation Hydraulic Installation The diagram below shows the hydraulic installation fo...

Страница 32: ...es Although a specialist tool is available for detaching this type of hose the task can easily be performed with careful use of a large broad ended screwdriver or thin nosed pliers The illustrations b...

Страница 33: ...Spearhead TWIGA 120 32 32 32 32...

Страница 34: ...Spearhead TWIGA 120 33 33 33 33...

Страница 35: ...rhead TWIGA 120 34 34 34 34 Spearhead Machinery Ltd Green View Salford Priors Evesham Worcestershire WR11 8SW Tel 01789 491860 Fax 01789 778683 www spearheadmachinery com enquiries spearheadmachinery...

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