INSTRUCTION, USE AND
MAINTENANCE MANUAL
Page 2 of 45
GB
Space s.r.l.
7300-M009-0_P
GA2645 - GA2645D - GA2645V
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE ________________________ 4
1.0 GENERAL INTRODUCTION __________ 7
1.1 Introduction ____________________________ 7
2.0 INTENDED USE _____________________ 7
2.1 Training of personnel __________________ 7
3.0 SAFETY DEVICES ___________________ 8
3.1 Residual risks __________________________ 8
4.0 GENERAL SAFETY RULES __________ 9
5.0 PACKING AND MOBILIZATION FOR
TRANSPORT _______________________ 10
6.0 UNPACKING ________________________ 10
7.0 MOBILIZATION _____________________ 11
8.0 WORKING ENVIRONMENT CONDI-
TIONS ______________________________ 11
8.1 Working position ______________________11
8.2 Installation space _____________________11
8.3 Lighting _______________________________12
9.0 ANCHORING SYSTEM ______________ 12
10.0 ASSEMBLY AND PREPARATION FOR
USE ________________________________ 12
10.1 Assembly procedures _________________12
10.2 Post assembly _________________________12
10.3 Bead breaker arm mounting __________13
10.4 Tubeless inflation mounting (only for
I and IT version) ______________________13
10.5 Electrical connections _________________14
10.6 Direction of rotation of motor (ver-
sions with three phase motor) _________15
10.7 Air connection _________________________15
10.8 Controls _______________________________15
11.0 CONTROLS _________________________ 16
11.1 5 pedals control unit __________________16
11.2 Inflation pedal (on demand) ___________16
11.3 Post handle manual adjustment _______17
12.0 USING THE MACHINE ______________ 17
12.1 Precaution measures during tyre re-
moval and fitting ______________________17
12.2 Preliminary operations - Preparing
the wheel ______________________________17
12.3 Bead breaking _________________________18
12.4 Wheel clamping on the mandrel _______19
12.5 Demounting ___________________________20
12.6 Setting the tool for tyre fitting and
removal _______________________________21
12.6.1 Setting the clamps travel __________21
12.6.2 Setting the tool for tyre fitting
and removal _______________________22
12.7 Adjusting descent of the hexagonal
shaft (on demand) _____________________23
12.8 Mounting the tyre _____________________24
12.9 Tyre inflation__________________________25
12.9.1 Tyre inflation with pressure
gauge (on demand)_________________25
12.9.2 Tubeless tyre inflation device ______25
12.10 Version with pneumatic balancing
(on demand) ___________________________26
12.10.1 Demounting _______________________26
13.0 ROUTINE MAINTENANCE __________ 27
13.1 Lubricants ____________________________28
14.0 TROUBLESHOOTING TABLE _______ 29
15.0 TECHNICAL DATA __________________ 31
15.1 Weight _________________________________31
15.2 Dimensions ____________________________32
16.0 STORING ___________________________ 34
17.0 SCRAPPING ________________________ 34
18.0 REGISTRATION PLATE DATA ______ 34
19.0 FUNCTIONAL DIAGRAMS __________ 34
Table A - 3 Ph single speed electrical
diagram (GA2645) _________________35
Table B - 3 Ph double speed electrical
diagram (GA2645V) _______________36
Table C - 1 Ph single speed electrical
diagram (Invemotor) (GA2645D) __37
Table D - Electric diagram __________________38
Table E - 110V 1Ph 1 speed electrical
diagram ___________________________39
Table F - 1 Ph single speed electrical
diagram ___________________________40
Table G - Pneumatic diagram (GA2645.XX -
GA2645D.XX - GA2645V.XX) ________41
Table H - Pneumatic diagram (G800A68) ____42
Table I - Pneumatic diagram (GA2645I.XX -
GA2645ID.XX - GA2645IV.XX) _______43
Table L - Pneumatic diagram (GA2645IT.XX
- GA2645ITD.XX - GA2645ITV.XX) ___44
Table M - Pneumatic diagram (valid for
version with pressure regulator -
GA2645ID.26) ______________________45
20.0 LIST OF COMPONENTS