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Manual P/N 211.410K

Updated 11292018

Flame Pack Series 400 Operation and Service Manual

Contents

1.0: Southern Cross Service Policy

............................................................................................................... 5

2.0: General Description

.............................................................................................................................. 6

3.0: Specifications

......................................................................................................................................... 7

4.0: Principles of Operation

......................................................................................................................... 8

5.0: Flame Pack Safety Guidelines

............................................................................................................... 9

6.0: Part Identification

............................................................................................................................... 10

7.0: Changing Batteries

.............................................................................................................................. 12

8.0: Filling the Fuel Cylinder

....................................................................................................................... 13

9.0: Changing Filters

................................................................................................................................... 15

10.0: Pre-Start Check

.................................................................................................................................. 16

11.0: Calibration Test Instructions

............................................................................................................. 17

12.0: Survey Procedure

.............................................................................................................................. 18

13.0: Shut Down Procedure

....................................................................................................................... 19

14.0: Operating Suggestions and Cautions

................................................................................................ 20

15.0: Cleaning the Flame Pack 400 and Case

............................................................................................. 21

16.0: Cleaning the Filters and Intake System

............................................................................................ 22

17.0: Troubleshooting Guide

..................................................................................................................... 23

18.0: Returning Equipment for Repair

....................................................................................................... 24

19.0: Operating Supplies

............................................................................................................................ 25

20.0: Flame Pack Fuel

................................................................................................................................. 26

Содержание Flame Pack 400 Series

Страница 1: ...Southern Cross Inc 3175 Corners North Court Peachtree Corners GA 30071 www southerncrossinc com 1 800 241 5057 Flame Pack Series 400 Operation and Service Manual November 2018...

Страница 2: ...2 Flame Pack Series 400 Operation and Service Manual OPERATION AND SERVICE MANUAL FLAME PACK SERIES 400 Serial ___________________ Owner ___________________ Date _____________________ Search _________...

Страница 3: ...he exclusive property of Southern Cross Inc Reproduction in its entirety or in part without the express written consent of Southern Cross Inc is prohibited Southern Cross Inc reserves the right to mak...

Страница 4: ...ication 10 7 0 Changing Batteries 12 8 0 Filling the Fuel Cylinder 13 9 0 Changing Filters 15 10 0 Pre Start Check 16 11 0 Calibration Test Instructions 17 12 0 Survey Procedure 18 13 0 Shut Down Proc...

Страница 5: ...ithin ONE YEAR from date of purchase This does not include consumable items such as batteries filters and intake cone components This service policy does not apply if the FLAME PACK has been repaired...

Страница 6: ...n walk crawl or climb In the search range 50 ppm full scale it can detect as low as one part per million ppm of hydrocarbons in air A centering range 5000 ppm full scale is provided to assist in cente...

Страница 7: ...o amp Hydrocarbon Alarm Preset 40 50 full scale Flame Out Indication Light emitting diode LED and audible Alarm Sample Flow Rate 220 240cc min Warm up Time 5 to 15 minutes Ignition Piezoelectric spark...

Страница 8: ...n in the fuel do not set off the alarm Flame Out Indicators LED alarm A thermocouple is positioned in the flame and produces a voltage dependent upon temperature This voltage is amplified and switched...

Страница 9: ...ling 5 Never fill with Flame Pack fuel valve open 6 Do NOT carry lit Flame Pack into an explosive atmosphere 7 When the Flame Pack is not lit its exhaust is a combustible mixture of hydrogen and air T...

Страница 10: ...SCC 822 420K Regulator Reduces fuel pressure from the cylinder to an operational level 7 SCC 823 400K Fuel Valve Turns the fuel supply to the unit on and off 8 SCC 846 300K Fuel Cylinder A stainless...

Страница 11: ...screws onto the pump nipple 15 SCC 273 355 Elbow Lock and O Ring SCC 891 009K 16 SCC 281 443K Probe Assembly Carries the sample to the Flame Pack Model 400 The lower probe is flexible to prevent hang...

Страница 12: ...l spacer 6 Slide spacer down in between batteries so that the ears are resting on the batteries When replacing the black handle make sure the spacer attachment string is inside NOTE Although the batte...

Страница 13: ...al tanks rises slightly when pressurized CAUTION never tighten or loosen fittings under pressure 8 Close the cylinder valve 9 Open the purge bleeder valve to relieve pressure in the fill assembly then...

Страница 14: ...6 Filling the Fuel Cylinder Figure 6A Flame Pack Instruments Fill Assembly Gauge Purge bleeder fitting Fill Tank 60 Nitrogen 40 Hydrogen 1 Igniter 2 LED visual indicator 3 Meter 4 Toggle Switch 5 Adju...

Страница 15: ...the intake cone Incorrect installation can cause operational malfunctions a Remove plug and screen from the intake cone with the hex key b Install black washer first make sure it lies flat then the f...

Страница 16: ...he alarm should sound Press the igniter the alarm and LED should go off within 3 seconds If the LED and alarm remain on wait 5 seconds and press the igniter again If the LED and alarm still stay on th...

Страница 17: ...ng locations 3 Place the intake cone over the nozzle of 50 ppm test can Release a 1 or 2 second spray of gas The needle on the meter should respond by moving to a minimum of 90 of the meter scale 4 Al...

Страница 18: ...checked by sampling the mechanical connections The probe stiffener allows the operator to extend the reach of the Flame Pack if necessary 6 Pushing the toggle switch to the forward position desensitiz...

Страница 19: ...l alarms should come on within 3 seconds 2 Turn switch to the off position Allow the fuel to flow for 15 to 20 minutes with exhaust flame arrestor pointing down Doing this will dry the cell Close the...

Страница 20: ...will fail quickly if the spacer between batteries is missing 6 The hydrogen flame in the Flame Pack will cause the exhaust to normally drip water or expel water vapor In some conditions this may cond...

Страница 21: ...and as needed 6 Check switch SWITCH MUST BE OFF Remove black handle and spacer Remove batteries by pulling each straight out of their terminals contacts This is so the terminals will not be damaged Wi...

Страница 22: ...SWITCH IS OFF 2 Remove QC body from elbow Plug the QC stem into the QC body If necessary unscrew the top of the filter housing and use that QC stem from the probe Blow clean compressed air through QC...

Страница 23: ...pushed in 7 Is the switch in the search range center position 8 Depress and release the igniter 9 Did the Flame Pack light LED and alarm went off If not wait 5 seconds and repeat Step 8 If the unit di...

Страница 24: ...CK CASE EXPLAINING IN DETAIL the problems encountered what has been done in attempting to solve or troubleshoot these problems and any changes in operating characteristics noted in the past few weeks...

Страница 25: ...18 25 Flame Pack Series 400 Operation and Service Manual 19 0 Operating Supplies Operating Supplies Number Name SCC 100 163 Test Gas 50 ppm SCC 211 410K Manual 400 FP SCC 450 050 Aero Duster SCC 452 0...

Страница 26: ...RBONS AS CH4 LESS THAN 0 6 PPM Due to the specialized nature of the equipment to produce this gas it is not available from Southern Cross Corp it should be purchased directly from a specialty gas supp...

Страница 27: ...lude Theory of operation Fuel storage safety Refueling Battery replacement Filter replacement Startup procedure Response test Survey technique Shutdown and storage The video Part No SCC 211 004 is ava...

Страница 28: ...ent calibration testing in the field with 50 PPM test gas Two 9 Volt alkaline batteries provide a week or more of survey Flame Pack is easily removed for portable survey and CGI pinpointing TRUCK MOUN...

Страница 29: ...an air Then insert can nozzle into intake cone and release a short burst of gas Meter reading at or near full scale indicates a properly functioning Flame Pack Readings may vary due to background hydr...

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