Customer Service 1-888-707-1880 Dyaco Canada Inc. 2014
email: [email protected]
10
#115
. 5/16” x 2-1/4” Hex
Head Bolt (4 pcs)
#116
. 3/8” x 3/4”
Hex Head Bolt (2 pcs)
#117
. 3/8” x 1-1/2” Hex
Head Bolt (2 pcs)
#118
. 3/8” x 2-1/4”
Hex Head Bolt (1 pc)
#128
. M5 x 10mm
Phillips Head Screw (4 pcs)
#145
. 3/8” x 7T
Nyloc Nut (2 pcs)
#154
. 5/16” x 20mm x 1.5T
Flat Washer (4 pcs)
#158
. 3/8” x 19mm x 1.5T
Flat Washer (2 pcs)
#164
. 3/8” x 23mm x 2T
Curved Washer (2 pcs)
#166
. Ø5/16” x 1.5T
Split Washer (4 pcs)
#167
. Ø3/8” x 2T
Split Washer (1 pc)
#168
. Ø5/16” Star
Washer (4 pcs)
#114
. 5/16” x 1-1/4” Hex
Head Bolt (2 pcs)
#116
. 3/8” x 3/4”
Hex Head Bolt (2 pcs)
#143
. 5/16” x 7T
Nyloc Nut (2 pcs)
#154
. 5/16” x 20mm x 1.5T
Flat Washer (2 pcs)
#160
. 3/8” x 30mm x 2T
Flat Washer (2 pcs)
#163
. Ø25mm
Wave Washer (4 pcs)
ASSEMBLY INSTRUCTIONS
1
INCLINE
RAIL
& CONSOLE
MAST
HARDWARE
STEP 1
1.
Install the Incline Rail Assembly (
2
) into the U-channel bracket of
the main frame (
1
). Secure with the six bolts & associated hardware
as follows: From the sides install two Hex Head Bolts (
117
) with two
Flat Washers (
158
) and two Nylon Nuts (
145
). From the top install
four Hex Head Bolts (
115
), four Split Washers (
166
), four Flat
Washers (
154
), and four Star Washers (
168
), and tighten with the
Wrenches provided (
169
&
172
).
2.
Connect the three Incline Motor Power lines by matching the Red,
White and Black color codes of the wires (
43
) and the 3-pin position
Sensor Connector (
44
). Locate the Console Mast (
12
) and Console
Mast Cover (
83
) and slide the Cover onto the Mast as far as it will
go. Make sure the Console Mast Cover is facing the correct way. At
the top opening of the Main Frame of the elliptical is a Computer
Cable (
45
); Secure the free end of the twist tie that exits the bottom
of the console mast (
12
) to this cable. Pull the opposite end of this
twist tie up through the console mast (
12
) until the cable exits the
top. Install the Console Mast (
12
) into the receiving bracket on the
top of the Main Frame (
1
). Pull slightly on the computer cable at the
top of the mast while installing. This will ensure the cable does not
get pinched and shorted during console mast assembly.
3.
Put one Split Washer (
167
) onto the Long Hex Head Bolt (
118
) and
install through the left side of the receiving bracket into the Console
Mast (
12
). Put the two Curved Washers (
164
) onto the two Short
Hex Head Bolts (
116
) and install through the front of the console
mast. Using Wrench (
169
), tighten the (
116
) bolts first, then the
(
118
) bolt, and lastly the fourth bolt, which is pre-installed, firmly.
These bolts should be tightened as much as you possibly can. This
is the main joint of the unit. If not tightened sufficiently, this could
lead to noise and instability issues.
4.
Plug the Computer Cable (
45
), Ground Wire (
192
), two Hand pulse
Cables (
52
&
56
), and the Resistance & Incline wires (
184
&
185
)
into the back of the console. Secure the Console (
40
) onto the
console mounting plate with four Phillips Head Screws (
128
).
Tighten with the Phillips Head Screw Driver (
170
or
171
).
2
CONNECTING & LOWER SWING
ARMS
HARDWARE
STEP 2
1.
Slide two wave washers (
163
) onto each side of the swing arm axle.
Slide the Lower Handle Bars (
25
Left,
26
Right) onto the axles and
secure with the two Hex Head Bolts (
116
) and Flat Washers (
160
).
Do not force the swing arms onto the axle. They should slide on,
but you may need to jiggle them to get them lined up properly. The
swing arms have been previously installed at the factory so they do
fit properly.
2.
Remove the tie that holds the Rod End Sleeve (
19
) in the rod
located at the end of the right pedal arm and line up the rod end
with the bracket at the bottom of the lower right Handle Bar
(
26
).
Slide the Hex Head Bolt (
114
) through the bracket of the lower
Handle Bar and and then through the Rod End Sleeve (
19
) of the
rod end. Install the Flat Washer (
154
) and Nyloc Nut (
143
) on the
bolt and tighten as much as possible. Repeat this step for the left
side (
25
). Tighten hardware with the wrenches(
169
&
172
).
