Sole Diesel G-20M-15 Скачать руководство пользователя страница 35

 
 

 

 

ENG - 31 

03917101G.ENG    rev. 0 

 

 

 

 

7.3 TROUBLE SHOOTINGS 
 

 

ENGINE FAILURE 

PROBABLES CAUSES 

FAILURE TO START 

C1 – C2 – C3 – C4 – C5 – C6 – C9 – E1 – E2 – E3 – E4 – E5 

M3 – R1 – R3 – L4 

STARTS THEN STOPS 

C1 – C3 – C5 – C7 – C9 – M5 – R4 – R6 

POOR  ACCELERATION 

C1  - C2 – C3 – C4 – M1 – M2 – M4 – R7 

UNEVEN RUNNING SPEED 

C4 – L2 – R4 – M1 

BLACK SMOKE 

C3 – C6 – C7 – M1 – M4 – R1 – R2 

BLUE SMOKE 

L2 – M5 – R1 – R5 – R6 – R7 

ENGINE OVER-HEATING 

L1 – L4 – L6 – CR2 – CR3 – CR4 – CR5 – CR6 – M2 – M3 – M4 

LOW OIL PRESSURE 

L1 – L3  - L5 – L6 – L7 – L8 – R5 

NOISY ENGINE 

M3 – R5 – R7 

OIL PRESSURE TOO HIGH 

L3 – L7 

LOW POWER 

C3 – C6 – C8 – M1 – M7 – R2 –R7 

BATTERY CHARGE DEFECTIVE 

E1 – E2 – E7 – M6 

GEAR DO NOT MESH CORRECTLY 

M8 – M9 

 

 

FUEL SYSTEM 

 

LUBRICATION 

FAULTY OR CLOGGED FUEL PUMP C1 

 

FAULTY 

OIL 

PUMP 

L1 

OBSTRUCTED FUEL LINES 

C2   

OIL LEVEL TOO HIGH 

L2 

FUEL FILTER CLOGGED 

C3   

OIL PRESSURE RELIEF VALVE STICKING 

L3 

FAULTY INJECTION PUMP 

C4   

OIL VISCOSITY TOO HIGH 

L4 

AIR IN FUEL SYSTEM 

C5   

OIL VISCOSITY TOO LOW 

L5 

INJECTORS NOT SET CORRECTLY OR SEIZED 

C6   

OIL LEVEL TOO LOW 

L6 

INJECTION PUMP INCORRECTLY SET 

C7   

FAULTY OIL PRESSURE VALVE 

L7 

WATER IN FUEL SYSTEM 

C8   

FAULTY OIL PRESSURE GAUGE OR SWITCH 

L8 

FUEL 

OUTLET 

COCK 

CLOSED 

C9    OIL SUCTION LINES CLOGGED OR UNIONS 

LOOSE 

L9 

 

 

 

ELECTRICAL SYSTEM 

 

COOLING CIRCUIT 

BATTERY DISCHARGED 

E1   

SHORTAGE OF WATER IN FRESH WATER CIRCUIT  CR1 

LOOSEN CABLE CONNECTION 

E2   

FAULTY FRESH WATER PUMP 

CR2 

FAULTY STARTING SWITCH 

E3   

BOTTOM COCK TO WATER FILTER CLOGGED 

CR3 

FAULTY STARTER MOTOR 

E4   

FAULTY SALT WATER PUMP 

CR4 

FUSE BURNED OUT 

E5   

WATER COOLER CLOGGED 

CR5 

FAULTY SPARK PLUGS 

E6   

FAULTY THERMOSTAT 

CR6 

FAULTY ALTERNATOR REGULATOR 

E7   

 

 

 

MAINTENANCE 

 

REPAIRS 

CLOGGED AIR FILTER 

M1   

WORN OR STUCK RINGS 

R1 

ENGINE OVERLOADED 

M2   

POOR VALVE SEALING 

R2 

TIMING TOO ADVANCED 

M3   

STUCK VALVE 

R3 

TIMING TOO RETARDED 

M4   

GOVERNOR SPRING BROKEN OR WRONG 

SPRING 

R4 

LOW IDLE SPEED 

M5   

WORN CON. RODS/OR MAIN BEARINGS 

R5 

ALTERNATOR BELT TENSION 

M6   

WORN CYLINDERS 

R6 

EXHAUST BACKFIRES 

M7   

WRONG VALVE CLEARANCE 

R7 

REMOTE SHIFT AND REVERSING GEAR 

CONTROL OUT OF ADJUSTMENT 

M8    

 

CLUTCH CONE WORN 

M9   

 

 

 

 
 

 

Содержание G-20M-15

Страница 1: ...INSTRUCTIONS MANUAL GENSET G 20T 15 G 20M 15 OPTIONAL CANOPY VERSION MARINE GENSETS...

Страница 2: ...gar desde nuestra web www solediesel com o pedir a trav s mail oftec solediesel com Sol S A seeks for the constant improvement of its final products for that reason the design description dimension co...

Страница 3: ...ON PUMP 2 5 ELECTRICAL PLANT 2 5 1 ELECTRICAL PLANT AND INTRUMENT PANEL 2 6 TECHNICAL SPECIFICATIONS ENG 9 2 6 1 ENGINE DIMENSIONS ENG 10 2 7 GENERAL INFORMATION ENG 12 3 TRANSPORT HANDLING AND STORAG...

Страница 4: ...MPERATURES 6 5 CONSERVATION ENG 23 6 6 LONG INACTIVITY INSTRUCTIONS 6 7 RESTORATION OF THE RUNNING CONDITIONS 7 REPAIR AND MAINTENANCE ENG 24 7 0 GENERAL WARNINGS 7 1 TYPE AND FREQUENCY OF INSPECTIONS...

Страница 5: ...perations illustrated in these pages If you run into difficulties or setbacks Service SOL DIESEL department will be proud to provide you with the necessary advice and assistance This INSTRUCTION MANUA...

Страница 6: ...ASSES PROTECT RESPIRATORY PASSAGES MASK DANGER GENERAL DANGERSITUATION FOR THE SAFETY OF ANYONE AND PROTECTION OF THE ENGINE Danger Warning Attention Notices triangular General Attention regarding per...

Страница 7: ...ine is designed and built as a power unit for generating mechanical energy ALL USES OTHERTHAN THE PRESCRIBED APPLICATIONAUTOMATICALLY RELEASE SOL S A FROMLIABILITY FOR DAMAGES THAT MAY ENSUE in any ev...

Страница 8: ...ING EXHAUST GAS WHEN USING THE MOTOR IN A CLOSEDENVIRONMENT THE EXHAUST FUMES MUST BECONVEYED OUTSIDE 1 3 1 INFORMATION REGARDING RESIDUAL RISKS The engine must be used in compliance with the manufact...

Страница 9: ...rolled by centrifugal pump with thermostatic control and heat exchanger Cooled exhaust collector Injection pump Type VE for engine part no 171 20 000 2 serial number 58182 Lubrication forced feed lubr...

Страница 10: ...he filter the enginemain bearings and by way of external pipelines to the rocker arms Also read the heading 9 2 Oil circuit pressure with hot engine min 800 rpm 1 0 bar m x 2600 3000 rpm 2 4 bar 1 wit...

Страница 11: ...2 5 ELECTRICAL PLANT 2 5 1 ELECTRICAL PLANT AND INSTRUMENT PANEL GET SET 1500 rpm Part No 1st Panel GET SET 1800 rpm Part No 1st Panel ENGINE TYPE GET SET 50Hz 60Hz 3 Phases 400V 230V 3 Phases 230V 1...

Страница 12: ...ENG 8 03917101G ENG rev 0 CANOPY VERSION WITH FAN DELTA CONNECTION...

Страница 13: ...ENG 9 03917101G ENG rev 0 STANDARD VERSION 3 PHASES 400V 230V...

Страница 14: ...ENG 10 03917101G ENG rev 0 STANDARD VERSION 1 PHASE 230V...

Страница 15: ...ter pump Liters h 2000 1 Para modelo motor base ref 17120000 2 Leer apartado 9 3 para otros motores MINI62 Consultar n de serie b GENERATOR UNITS Type Revolving field 4 poles Rigidly coupled to Enghie...

Страница 16: ...ENG 12 03917101G ENG rev 0 2 6 1 ENGINE DIMENSIONS a GENSET 1 PHASE G 20M 15 b GENSET 3 PHASES G 20T 15...

Страница 17: ...ENG 13 03917101G ENG rev 0 c GENSET G20T15 G20M15 CONEXIONES Taladros Anclaje Grupo...

Страница 18: ...1 Dismantle the covers 2 mount the new pipes to connect the airvent Apply thread seallant on the racords 3 mount the hoses between outlet seawater pump and pipe 8 1 Connect a hose between the pipe 8...

Страница 19: ...to the intended position of installation and remove the plastic wrap film Unscrew screws that secure the engine to the wooden base with draw the base and proceed with installation operations 3 1 3 PAC...

Страница 20: ...TRANSPORT AND HANDLING OF THE UNPACKED ENGINE 3 5 STORAGE OF PACKED AND UNPACKED ENGINE If the engine is left idle for prolonged periods the client must check the possible conditions of conservation i...

Страница 21: ...M22 3 0 5 0 6 0 22 0 36 0 43 0 Nozzle holder mounting bolts Glow plug Nut for B terminal of starter M10 M8 3 75 1 8 1 1 27 0 13 0 8 0 Reversing gear flange setscrew Water cooler element locknut Revers...

Страница 22: ...evel and if it does not reach the top sign add carefully more oil through the filler hole Fig 4 2 up to the top rod sign Fig 4 1 Fig 4 2 Fig 4 3 Be careful that any rod marks refer to the engine at a...

Страница 23: ...ions as indicate earlier The cooling liquid mixture must be topped up with identical mixture and totally drained and replaced every 2 years Warning The use of coolants that are not in conformity with...

Страница 24: ...ll be formed thus reducing engine power output and obstructing proper cooling In these cases it is advised to take steps to avoid taking in engine combustion air from the place in which the engine is...

Страница 25: ...b FILLING WITH COOLANT See heading 4 2 2 c REFUELING See heading 4 2 3 Check fuel delivery cock is fully opened d OPEN SEAWATER ENTRY COCK e CONNECT THE BATTERY CONNECTOR f REMOTE CONTROL CONNECTION f...

Страница 26: ...oceed to start the engine see the heading 6 1 Warning Protect hands Fuel can harm the skin 5 2 PRELIMINARY RUNNING TESTS 5 2 1 NO LOAD RUNNING TEST Run the engine at low speed for a few minutes Keep a...

Страница 27: ...the sea water filter cover and start the engine adding a mixture of fresh water and 30 anti freeze until the sea water circuit is filled completely Stop the engine and replace the sea water filter co...

Страница 28: ...m will be filled with anti freeze mixture Stop the engine 5 Use a dielectric spray on the electrical connections disconnect the battery and charge it several times during the period of inactivity 6 7...

Страница 29: ...LOTHING IT IS STRICTLY FORBIDDEN TOCLEAN THE ENGINE WITH COMPRESSED AIR IT IS STRICTLY FORBIDDEN TOPERFORM MAINTENANCE CLEANING OPERATIONS IN THE PRESENCE OF MOVING PARTS USE GLOVES OVERALLS ETC TOPRO...

Страница 30: ...ter is flowing and if some failure is detected in the exhaust gases noise and vibrations Overhaul of the propeller shaft and positioning screw tightening torque Check cooling water level Clean water f...

Страница 31: ...Intake valve play 0 25 mm Exhaust valve play 0 25 mm With piston n 1 in the top dead centre of the compression cycle adjust the play of the intake and exhaust valves of cylinder n 1 Proceed similarly...

Страница 32: ...2 of this manual Fig 7 5 7 Checking battery electrolite level and charge Batteries require a very careful handling and frequent checkings Proceed as shown below 1 Always keep batteries dry and cleaned...

Страница 33: ...such a change loosen filter center nut remove the cover and filtering component by replacing with a new one The component CANNOT be cleaned it must be changed Fig 7 7 Fig 7 7A Change air filter See th...

Страница 34: ...pressure gauge If measurement of any cylinder is below 28 Kg cm2 at 200 rpm the cylinder must be repaired Difference in pressure between cylinders must be within 2 Kg cm2 18 Inspect injection pump The...

Страница 35: ...CORRECTLY OR SEIZED C6 OIL LEVEL TOO LOW L6 INJECTION PUMP INCORRECTLY SET C7 FAULTY OIL PRESSURE VALVE L7 WATER IN FUEL SYSTEM C8 FAULTY OIL PRESSURE GAUGE OR SWITCH L8 FUEL OUTLET COCK CLOSED C9 OI...

Страница 36: ...components of the engine are made contact SOL S A 8 2 DERATING OF ENGINE DUE TO FUEL AND COMBUSTION PROPERTIES FUEL PROPERTIES Output correction due to fuel properties Specified outputs presuppose the...

Страница 37: ...air deviates from these values correction factors in are found in the graphs below Use the correction factors in calculation of engine output Output correction Output correction Temperature C Air Pre...

Страница 38: ...1 INT EXHAUST HOSE 2 BATTERY 12V CABLE TO BATTERY LENGTH m MINIMAL SECTION CABLE TO BATERRY INT FUEL HOSE FROM TANK TO PRIMING PUMP mm INT FUEL HOSE FROM INJECTION PUMP TO THE TANK mm MINI 62 180 230...

Страница 39: ......

Страница 40: ...GENSETS SOL S A Dpto Publicaciones T cnicas Ctra Martorell a Gelida km 2 C 243b 08760 Martorell Barcelona Spain Tel 34 93 775 14 00 Fax 34 93 775 30 13 e mail sole solediesel com www solediesel com R...

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