UL-25/32/40 Portable Personnel Lifts
2-9
Maintenance
Section
2.5
#4 Mast
1. Set #4 mast in place with the sequencing strap inside
and the chains on the bottom.
2. Install bottom lower bearings.
3. Install bottom upper bearings.
4. Slide mast #4 in, make sure chains are not twisted.
5. Install top bearings and secure with retaining screws
using Loctite
®
242 or equivalent on the threads.
6. Install chains around #3 sheave and down through #3
casting, secure to #2 casting with new roll pins.
7. Use a center punch to dimple pin hole after roll pins
are installed.
#5 Mast
1. Set #5 mast in place with the sequencing strap inside.
2. Install bottom lower bearings.
3. Install bottom upper bearings.
4. Slide #5 mast in, make sure chains are not twisted.
5. Install top bearings and secure with retaining screws
using Loctite
®
242 or equivalent on the threads.
6. Install chains around #4 sheaves and down through #4
casting, secure to #3 casting with new roll pins.
7. Use a center punch to dimple pin holes after all roll
pins are installed.
8. Slide mast in, leaving 25 cm (10") exposed.
#6 Mast
1. Set #6 mast in place with the sequencing strap inside.
2. Run the remaining sequencing strap (from platform
assembly) through the slot in the bottom of stage #6
and up through the inside. Leave just enough slack on
the outside to reach the attachment point at the top of
stage #5.
3. Install bottom lower bearings.
4. Install bottom upper bearings.
5. Slide #6 mast in, make sure chains are not twisted.
6. Install top bearings and secure with retaining screws
using Loctite
®
242 or equivalent on the threads.
7. Install #6 chain around #5 sheave and through casting,
secure to #4 casting with new roll pins.
8. Use a center punch to dimple pin holes after all roll
pins are installed.
9. Pull the sequencing strap attached to the bottom of
mast #6 out through the bottom of the mast assembly.
Be sure not to pull the strap that is attached to the top
of mast #5.
2.5 Mast Assembly (Cont.)
4. Disconnect chain from top of #2 mast.
5. Remove cylinder by following instructions in
Section 2.7
.
#3 Mast
1. Remove sequence strap retainer on the top of #1 mast.
2. Remove the Allen head screws holding the top mast
bearings between the #2 and #3 mast. Remove the top
mast bearings.
3. Slide #3 mast out of #2 mast. As mast is removed, the
bottom four mast bearings will fall out; note their
orientation for re-assembly.
#2 Mast
1. Remove the Allen head screws holding the top mast
bearings between the #1 and #2 mast. Remove the top
mast bearings.
2. Slide #2 mast out of #1 mast. As mast is removed, the
bottom four mast bearings will fall out; note their
orientation for re-assembly.
ASSEMBLY (Figure 2-7)
Note: Use WD-40 lubricant as necessary to aid in
reassembly.
#2 Mast
1. Set #2 mast in place.
2. Install bottom lower bearings.
3. Install bottom upper bearings.
4. Slide #2 mast in all the way except 30 -38 cm (12-15").
5. Install top bearings and secure with retaining screws
using Loctite
®
242 or equivalent on the threads.
6. Slide #2 mast in completely.
#3 Mast
1. Set #3 mast in place with the sequencing strap inside.
2. Install bottom lower bearings.
3. Install bottom upper bearings.
4. Slide #3 mast in all the way except 30 -38 cm (12-15").
5. Install top bearings and secure with retaining screws
using Loctite
®
242 or equivalent on the threads.
6. Place a 10" (25 cm) long wood block between #3 and
#2 masts, slide #3 mast down tight against block. Pull
sequencing strap completely out of the bottom of
assembly.
7. Install cylinder assembly by following instructions in
section 2.6.
2.5
Содержание UL25
Страница 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Страница 2: ......
Страница 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Страница 35: ...2 8 Maintenance Section UL 25 32 40 Portable Personnel Lifts 2 5 Figure 2 7 Mast Assembly Bearing Detail 2 5...
Страница 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Страница 54: ...5 3 ULII Series Parts Manual...
Страница 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Страница 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Страница 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Страница 59: ...5 8 ULII Series Parts Manual...
Страница 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Страница 61: ...ULII Series Parts Manual 5 10...
Страница 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Страница 63: ...5 12 ULII Series Parts Manual...
Страница 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Страница 65: ...Page 15 ULII Series Parts Manual...
Страница 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Страница 67: ...Page 17 ULII Series Parts Manual...
Страница 68: ...Page 18 ULII Series Parts Manual 2nd Stage Mast Assembly UL25 068050 001 UL32 068050 002 UL40 068050 003...
Страница 69: ...Page 19 ULII Series Parts Manual 3rd Stage Mast Assembly UL25 068056 001 UL32 068056 002 UL40 068056 003...
Страница 70: ...Page 20 ULII Series Parts Manual 4th Stage Mast Assembly UL25 068061 001 UL32 068061 002 UL40 068061 003...
Страница 71: ...Page 21 ULII Series Parts Manual 5th Stage Mast Assembly UL25 068066 001 UL32 068066 002 UL40 068066 003...
Страница 72: ...Page 22 ULII Series Parts Manual 6th Stage Mast Assembly UL25 068070 001 UL32 068070 002 UL40 068070 003...
Страница 73: ...Page 23 ULII Series Parts Manual NOTES...
Страница 74: ...Page 24 ULII Series Parts Manual Cage Support Assembly UL25 068160 009 UL32 068160 010 UL40 068160 011...
Страница 75: ...Page 25 ULII Series Parts Manual...
Страница 77: ...Page 27 ULII Series Parts Manual...
Страница 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Страница 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Страница 81: ...Page 31 ULII Series Parts Manual NOTES...
Страница 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Страница 83: ...Page 33 ULII Series Parts Manual...
Страница 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Страница 85: ...Page 35 ULII Series Parts Manual...
Страница 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Страница 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Страница 88: ...Page 38 ULII Series Parts Manual Outrigger Assembly UL25 068157 000 UL32 068157 001 UL40 068157 002...
Страница 89: ...Page 39 ULII Series Parts Manual...
Страница 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Страница 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Страница 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Страница 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...