I
UL-25/32/40 Portable Personnel Lifts
Contents
i
Section
Section
Page
Number
No.
Table of Contents
1.0 Introduction ............................................................. 1-1
Purpose of Equipment ........................................ 1-1
General Description ............................................ 1-1
Platform ............................................................ 1-1
Mast .................................................................. 1-1
Chassis .............................................................. 1-1
Operator Controls ............................................ 1-1
2.0 Introduction ............................................................. 4-1
Special Tools ...................................................... 4-1
2.1 Preventative Maintenance (Table 2-1) ................. 4-1
Preventative Maintenance Table Key ............. 4-2
Preventative Maintenance Report ................... 4-2
2.2 Lubrication ............................................................... 4-3
Casters ................................................................. 4-3
Chains ................................................................. 4-3
Screw Jacks ......................................................... 4-3
Hydraulic Oil Reservoir (Figure 2-2) ................ 4-3
2.3 Battery Maintenance
(DC units only) ........................................................ 4-4
Battery Inspection and Cleaning ........................ 4-4
Battery Charging (Figure 2-3) ........................... 4-4
Battery Cell Equalization ................................... 4-5
2.5 Mast Assembly (Figure 2-6,2-7) Disassembly ...... 4-6
Platform Assembly Removal
(Figure 2-6) ..................................................... 4-6
#6 Mast ............................................................. 4-6
#5 Mast ............................................................. 4-6
#4 Mast ............................................................. 4-6
2.5 Mast Assembly (Cont.) ............................................ 4-9
#3 Mast ............................................................. 4-9
#2 Mast ............................................................. 4-9
Assembly (Figure 2-7) ........................................ 4-9
#2 Mast ............................................................. 4-9
#3 Mast ............................................................. 4-9
#4 Mast ............................................................. 4-9
#5 Mast ............................................................. 4-9
#6 Mast ............................................................. 4-9
2.5 Mast Assembly (Cont.) ............................................ 4-10
Platform Support Assembly ............................ 4-10
Sequencing Strap Installation ......................... 4-10
2.6 Cylinder Assembly .................................................. 4-10
Seal Replacement (Figure 2-8) .......................... 4-10
2.6 Cylinder Assembly (Cont.) ..................................... 4-12
Orifice Valve Cleaning ...................................... 4-12
Cylinder Removal (Figure 2-9) .......................... 4-13
Installation .......................................................... 4-13
2.6 Cylinder Assembly (Cont.) ..................................... 4-14
Installation (Cont.) ............................................. 4-14
Fasteners ............................................................. 4-14
2.7 Torque Specifications .............................................. 4-14
Hydraulic Components ....................................... 4-14
3.0 Introduction ............................................................. 5-1
General Procedure .............................................. 5-1
4.0 Introduction ............................................................. 6-1
Index .................................................................... 6-1
4.1 Electrical Schematics .............................................. 6-2
4.2 Hydraulic Schematic ............................................... 6-4
Table
Page
Number
No.
1-1
Specifications ............................................................. 1-2
2-1
Preventative Maintenance ......................................... 2-2
2-2
Hydraulic Component Torque .................................. 2-14
2-2
Bolt Torque ................................................................ 2-14
3-1
Troubleshooting ......................................................... 3-2
4-1
Electrical Schematic Legend, AC ............................. 4-2
4-2
Electrical Schematic Legend, DC ............................. 4-2
4-3
Hydraulic Schematic Legend .................................... 4-4
Figure
Page
Number
No.
1-1
UL Portable Personnel Lifts ...................................... 1-1
2-1
Lubrication ................................................................. 2-3
2-2
Hydraulic Power Unit ................................................ 2-3
2-3
Battery Charger .......................................................... 2-5
2-4
System Relief Valve .................................................. 2-5
2-5
Lifting / Lowering UL Lift ........................................ 2-6
2-6
Mast Assembly, Strap and Chain Detail ................... 2-7
2-7
Mast Assembly Bearing Detail ................................. 2-8
2-8
Lift Cylinder ............................................................... 2-11
2-9
Chain Tensioning, Cylinder Installation ................... 2-13
3-1
Circuit Board .............................................................. 3-5
3-1
Electrical Schematic, AC Models ............................. 3-3
3-2
Electrical Schematic, DC Models ............................. 3-3
3-3
Hydraulic Schematic .................................................. 3-4
List of Illustrations
List of Tables
Содержание UL25
Страница 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Страница 2: ......
Страница 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Страница 35: ...2 8 Maintenance Section UL 25 32 40 Portable Personnel Lifts 2 5 Figure 2 7 Mast Assembly Bearing Detail 2 5...
Страница 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Страница 54: ...5 3 ULII Series Parts Manual...
Страница 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Страница 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Страница 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Страница 59: ...5 8 ULII Series Parts Manual...
Страница 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Страница 61: ...ULII Series Parts Manual 5 10...
Страница 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Страница 63: ...5 12 ULII Series Parts Manual...
Страница 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Страница 65: ...Page 15 ULII Series Parts Manual...
Страница 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Страница 67: ...Page 17 ULII Series Parts Manual...
Страница 68: ...Page 18 ULII Series Parts Manual 2nd Stage Mast Assembly UL25 068050 001 UL32 068050 002 UL40 068050 003...
Страница 69: ...Page 19 ULII Series Parts Manual 3rd Stage Mast Assembly UL25 068056 001 UL32 068056 002 UL40 068056 003...
Страница 70: ...Page 20 ULII Series Parts Manual 4th Stage Mast Assembly UL25 068061 001 UL32 068061 002 UL40 068061 003...
Страница 71: ...Page 21 ULII Series Parts Manual 5th Stage Mast Assembly UL25 068066 001 UL32 068066 002 UL40 068066 003...
Страница 72: ...Page 22 ULII Series Parts Manual 6th Stage Mast Assembly UL25 068070 001 UL32 068070 002 UL40 068070 003...
Страница 73: ...Page 23 ULII Series Parts Manual NOTES...
Страница 74: ...Page 24 ULII Series Parts Manual Cage Support Assembly UL25 068160 009 UL32 068160 010 UL40 068160 011...
Страница 75: ...Page 25 ULII Series Parts Manual...
Страница 77: ...Page 27 ULII Series Parts Manual...
Страница 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Страница 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Страница 81: ...Page 31 ULII Series Parts Manual NOTES...
Страница 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Страница 83: ...Page 33 ULII Series Parts Manual...
Страница 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Страница 85: ...Page 35 ULII Series Parts Manual...
Страница 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Страница 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Страница 88: ...Page 38 ULII Series Parts Manual Outrigger Assembly UL25 068157 000 UL32 068157 001 UL40 068157 002...
Страница 89: ...Page 39 ULII Series Parts Manual...
Страница 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Страница 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Страница 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Страница 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...