3-2
UL-25/32/40 Portable Personnel Lifts
Troubleshooting
Section
1. Extension cord too
long or insufficient
capacity.
2. Not plugged in or
faulty connection (AC
only).
3. No power at wall
outlet (AC only).
4. Faulty Battery Charger
(DC only).
5. Faulty Battery (BAT).
6. Key Switch (S2),
Emergency Stop
Switch (S1, S3) or
Push-button Switch
(S4, S5) failed open.
7. Outrigger Interlock
Switch (S7,S8, 9,S10).
8. Open circuit in cable to
motor control box.
9. Faulty Electric Motor
(M1).
1. Low line voltage or
battery charge.
1. Indicator light
damaged or faulty.
2. Outrigger limit switch
damaged or faulty.
3. Chassis harness
damaged or improperly
connected.
1. Emergency Lowering
Valve (V2) open.
2. Hydraulic Reservoir
Low.
3. Down Valve (V2)
stuck.
4. Relief Valve (RV) out
of adjustment or faulty.
5. Lift Valve (V1) faulty.
6. Faulty Hydraulic Pump
(P).
Table 3-1: Troubleshooting
Use minimum 1,5 mm
2
(12 ga.) cord of
16m (50 feet) or less in length.
Check all AC plugs and cords used.
Check power output at wall outlet.
Check the voltage output of the Battery
Charger. If less than 12 VDC, repair or
replace.
After completely charging Battery, test
Battery. Replace as required.
With the switch in the ON position,
check continuity across the contacts. If
none, replace.
Make sure all four outriggers are in
firm contact with floor. Check
continuity of interlock switches.
Test for continuity through cable
assembly and repair or replace.
While operating the Lift function, check
the voltage to the Electric Motor. If
voltage is present (12VDC or 120/
240VAC), replace the motor. In case of
low AC voltage, see #1.
Use minimum 11,5 mm
2
(12 ga.) cord
of 16m (50 feet) or less in length.
Replace indicator light.
Replace switch.
Repair damage, insure proper
connection.
Close valve.
Check hydraulic fluid level, top off as
required.
Check or replace Down Valve (V2).
Adjust the Relief Valve (RV). If not
adjustable, replace.
Check or replace Lift Valve (V1).
Check pressure and delivery of the
Hydraulic Pump. Replace if required.
Lift Function
inoperable,
electric motor
does not start.
Lift turns on and
off repeatedly.
One or more, but
not all indicator
lights fail to
operate
Lift function
inoperable,
Electric Motor
starts when
control is
activated.
TROUBLE
PROBABLE CAUSE
REMEDY
TROUBLE
PROBABLE CAUSE
REMEDY
3.1
Platform does
not lower using
electrical
switches.
(Will lower
using emergency
lowering valve.)
Platform does
not lower or
lowers very
slowly.
Platform
continues to
lower when
controls are
released.
1. Down Valve Solenoid
(SOL1) faulty.
2. Electrical malfunction.
1. Down Orifice (ORF)
plugged.
2. Down Valve (V2)
blocked or stuck
closed.
2. Mechanical
interference.
1. Down Valve (V1)
stuck open
Test for continuity across Solenoid.
Repair or replace.
Check all AC plugs and cords used (AC
only). Check power output at wall outlet
(AC only).
With each switch (S1,S2,S3,S4,S6) in
the ON position, check continuity
across the contacts. If none, replace.
Remove and clean Down Orifice check
valve.
Check function / clear blockage of
Down Valve.
Inspect Mast Assembly, correct
interference.
Clean or replace Down Valve.
Содержание UL25
Страница 1: ...Ansi Part Number 511128 1 0 2 MAY 2013 Serial Number 21691 060000 PARTS SERVICE MANUAL...
Страница 2: ......
Страница 22: ...Daily Preventative Maintenance Checklist Operation Manual Page 15 NOTES...
Страница 35: ...2 8 Maintenance Section UL 25 32 40 Portable Personnel Lifts 2 5 Figure 2 7 Mast Assembly Bearing Detail 2 5...
Страница 47: ...3 6 UL 25 32 40 Portable Personnel Lifts Troubleshooting Section 3 1 NOTES...
Страница 54: ...5 3 ULII Series Parts Manual...
Страница 56: ...5 5 ULII Series Parts Manual Drawing 1 of 2...
Страница 57: ...5 6 ULII Series Parts Manual Drawing 2 of 2...
Страница 58: ...5 7 ULII Series Parts Manual AC Power Option 068008 011 020809 001 FITTING TEE 6MJ 6MB 6FJX...
Страница 59: ...5 8 ULII Series Parts Manual...
Страница 60: ...5 9 ULII Series Parts Manual DC Power Option 068009 011...
Страница 61: ...ULII Series Parts Manual 5 10...
Страница 62: ...5 11 ULII Series Parts Manual AC Control Box 068007 021...
Страница 63: ...5 12 ULII Series Parts Manual...
Страница 64: ...5 13 ULII Series Parts Manual DC Control Box 068007 023...
Страница 65: ...Page 15 ULII Series Parts Manual...
Страница 66: ...Page 16 ULII Series Parts Manual Lift Cylinder UL25 068074 020 UL32 068074 021 UL40 068074 022...
Страница 67: ...Page 17 ULII Series Parts Manual...
Страница 68: ...Page 18 ULII Series Parts Manual 2nd Stage Mast Assembly UL25 068050 001 UL32 068050 002 UL40 068050 003...
Страница 69: ...Page 19 ULII Series Parts Manual 3rd Stage Mast Assembly UL25 068056 001 UL32 068056 002 UL40 068056 003...
Страница 70: ...Page 20 ULII Series Parts Manual 4th Stage Mast Assembly UL25 068061 001 UL32 068061 002 UL40 068061 003...
Страница 71: ...Page 21 ULII Series Parts Manual 5th Stage Mast Assembly UL25 068066 001 UL32 068066 002 UL40 068066 003...
Страница 72: ...Page 22 ULII Series Parts Manual 6th Stage Mast Assembly UL25 068070 001 UL32 068070 002 UL40 068070 003...
Страница 73: ...Page 23 ULII Series Parts Manual NOTES...
Страница 74: ...Page 24 ULII Series Parts Manual Cage Support Assembly UL25 068160 009 UL32 068160 010 UL40 068160 011...
Страница 75: ...Page 25 ULII Series Parts Manual...
Страница 77: ...Page 27 ULII Series Parts Manual...
Страница 79: ...Page 29 ULII Series Parts Manual ILLUSTRATION OF CE CAGE...
Страница 80: ...Page 30 ULII Series Parts Manual Loader Assembly UL25 068194 000...
Страница 81: ...Page 31 ULII Series Parts Manual NOTES...
Страница 82: ...Page 32 ULII Series Parts Manual Tilt Back Assembly UL32 068200 000...
Страница 83: ...Page 33 ULII Series Parts Manual...
Страница 84: ...Page 34 ULII Series Parts Manual Tilt Back Assembly UL40 068200 001...
Страница 85: ...Page 35 ULII Series Parts Manual...
Страница 86: ...Page 36 ULII Series Parts Manual Loader Stop Bracket Assembly 068190 000 Drawing...
Страница 87: ...Page 37 ULII Series Parts Manual Loader Bar Assembly 068186 000...
Страница 88: ...Page 38 ULII Series Parts Manual Outrigger Assembly UL25 068157 000 UL32 068157 001 UL40 068157 002...
Страница 89: ...Page 39 ULII Series Parts Manual...
Страница 90: ...Page 40 ULII Series Parts Manual Power Pack Option 068100 001...
Страница 91: ...Page 41 ULII Series Parts Manual Electrical Schematic AC 068010 000...
Страница 92: ...Page 42 ULII Series Parts Manual Electrical Schematic DC 068010 001...
Страница 93: ...Page 43 ULII Series Parts Manual Hydraulic Schematic 068011 002...