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 55

Accessories

STAR COMMAND I & II PARTS LIST

 REF#  PART# 

DESCRIPTION 

QUANTITY

 

1 

14-532 

16" Hinged Lid/Well with Gasket 

1

 

 

16-953-01 

Gasket  

1

 

2 

17-615 

Boom Mounts 

2

 

3 

10-625 

Module Mount Bracket 

1

 

4 

20-666 

Module Cover Bracket 

1 

 

5 

17-537 

Square U-Bolt 

2

 

 

HNTL-38-16 

Lock Nut,

 3

/

8

- 16 

4

 

6 

10-111 

110 Gallon Poly Tank 

1

 

 

16-169 

Strainer Basket 16" 

1

 

7 

15-778 

Blank Gauge Port Flange 

1

 

8 

15-740 

50 Series Clamp 

9

 

9 

15-738 

Flanged Ball Valve 

2

 

10 

15-748 

Reducer Coupling 

2

 

11 

15-741 

75 Series Clamp 

10

 

12 

15-734 

75 Series Elbow Coupling 

1

 

13 

10-574 

Tee 

1

 

14 

20-670-04 

Pressure Sensor 

1

 

15 

14-607 

Strainer 100 Mesh 

3

 

 

14-609 

Replacement Filter 100 mesh 

 

16 

 

Pressure Transducer 

1

 

17 

15-825 

QC Flange Adapter 

4

 18 

15-553 

3

/

4 

-90° Hose Barb  

3

 

 

15-553-01 

Clip 

3

 

 

15-553-02 

O-Ring 

3

 

19 

15-742 

75 Series Inlet Cover 

1

 

20 

15-743-03 

Alum Mount Rail 

2

 

 

15-743-06 

SS Screws 

8

 

21 

30-164 

Tapped Reducer Tee 

2

 

22 

15-775 

Reducer Tee 

1 

 

23 

10-480 

Valve Mount 

1

 

24 

20-684 

#802 Flow Meter 

1

 

25 

15-744 

75 Series 1

1

/

4

 Hose Barb 

1

 

26 

16-156 

Elbow 1

1

/

4 

MPT x1

1

/

4 

 HB 

3

 

27 

8897-23 

Discharge Hose 1

1

/

4

" x 23" 

1

 

 

18-116 

Hose Clamp, HS-24 

2 

 

28 

8897-19 

Discharge Hose 1

1

/

4

" x 19" 

1

 

 

18-040 

Hose Clamp, HS-12 

2

 

29 

10-389 

Plug 1

1

/

4

 1

 

30 

16-180 

Quick Coupler 1

1

/

4 

Male 

1

 

31 

16-935 

Quick Coupler 1

1

/

4 

 Cap 

1

 

32 

18-372 

3-Way Valve 

1

 

 

18-372-01 

T-handle 

1

 

33 

16-161 

Fitting 1

1

/

4 

MPT x 1

1

/

4

HB 2

 

34 

8897-15 

Discharge Hose 1

1

/

4

" x 15" 

1

 

 

18-040 

Hose Clamp, HS-12 

2

 

35 

16-825 

Stainless Steel Reducer Bushing 1

1

/

2 

x 1

1

/

4

 1

 

36 

16-998 

Hypro

®

 Pump 

1

  

 

(Continued on next page)

Содержание 10-100-F

Страница 1: ...Spray Star 1110 Model 10 100 F SN 100684 February 2021 Parts Service Product Support Hwy SS Poplar Ave Cameron WI 54822 1 800 891 9435 productsupport smithco com ...

Страница 2: ...ounts 60 Star Command II Wiring 61 20 817 Regulator l Valve 62 15 737 14 628 Flanged Strainer 63 10 648 3 Way Manual Valve 64 65 15 743 Manifold Ball Valve 66 20 785 Regulator Valve 67 14 801 Agitator Strainer 68 17 585 18 HD Boom 70 73 7 585 18 HD 744 and Radion Plumbing 74 17 585 18 HD Boom Star Command I Plumbing 75 17 585 18 HD Boom Star Command II Plumbing 76 17 601 15 HD Boom Star Command II...

Страница 3: ...r Refer to engine manual for placement of engine serial number For product and accessory information help finding a dealer or to register your product please contact us at www Smithco com Information needed when ordering replacement parts 1 Model Number of machine 2 Serial Number of machine 3 Name and Part Number of part 4 Quantity of parts For easy access record your Serial and Model numbers here...

Страница 4: ...ake before starting the engine 12 Never use your hands to search for oil leaks Hydraulic fluid under pressure can penetrate the skin and cause serious injury 13 This machine demands your attention To prevent loss of control or tipping of the vehicle A Use extra caution in backing up the vehicle Ensure area is clear B Do not stop or start suddenly on any slope C Reduce speed on slopes and in sharp ...

Страница 5: ... type 24F 12 Volt BCI Group Size 24 Cold Cranking Amps 575 minimum Ground Terminal Polarity Negative Maximum Length 10 25 26 cm Maximum Width 6 88 17 cm Maximum Height 10 25 cm FLUID CAPACITY Crankcase Oil See Engine Manual Fuel 6 gallon 22 7 liters Hydraulic Fluid 5 gallon 19 liters Grade of Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OPTIONAL EQUIPMENT 10 417 Chemical Clean loa...

Страница 6: ...tergent Rinse pre cleaner thoroughly until all traces of deter gent are eliminated Squeeze out excess water do not wring Allow pre cleaner to air dry 5 Saturate pre cleaner with new engine oil Squeeze out all excess oil 6 Reinstall pre cleaner over paper element 7 Reinstall air cleaner cover Secure cover with cover retaining knob WHEEL MOUNTING PROCEDURE 1 Set park brake Turn machine off and remov...

Страница 7: ...250 hours thereafter 3 Oil level should be 2 2 5 6 4cm from top of the tank when fluid is cold Do not overfill 4 After changing oil run the machine for a few minutes Check oil level and for leaks 5 Always use extreme caution when filling hydraulic oil tank or checking level to keep system free of con taminants Check and service more frequently when operating in extremely cold hot or dusty conditio...

Страница 8: ...RY 1 Shield eyes 2 Connect ends of one cable to positive termi nals of each battery first A then B 3 Connect one end of other cable to negative terminal of good battery C 4 Connect other end of cable D to engine block on unit being started NOT to negative terminal of battery To prevent damage to other electrical components on unit being started make certain that engine is at idle speed before disc...

Страница 9: ...ses and fittings Inspect and clean the machine After the first 50 hours Change Hydraulic Oil Filter Every 100 hours Clean or change air filter 1 Clean pre cleaner 1 Change engine oil and filter Replace spark plug Lubricate machine Clean or change remote air cleaner Check the battery fluid level and cable connections Check muffler and spark arrestor Check belt tension Every 250 hours Check engine v...

Страница 10: ...ean the air filter Clean the engine cooling fins Check for unusual engine noises Check the hydraulic oil level Check hydraulic hoses and fittings for damage Check for fluid leaks Check the tire pressure Check the Instrumentation Inspect electrical system for frayed wires Check park brake adjustment Change oil filter Change oil Lubricate Machine Ensure all warning decals are intact Areas of Concern...

Страница 11: ...djust length of cable SPRAY PUMP Located to the rear and right of the engine Should have approximately 1 2 13mm of deflection in the center of the top strand Loosen two 9 16 x 13 4 bolts Slide pump to the rear to desired tension Tighten two 3 8 x 11 2 bolts MASTER BOOM SWITCH FOOT SWITCH The master boom switch located on the left floorboard is used to override the master switch on the computer con...

Страница 12: ...10 Diagrams WIRING DIAGRAM Use dielectric grease on all electrical connections ...

Страница 13: ...Switch 1 11 77 207 Buzzer 1 8874 Female Bullet 1 8875 Male Bullet 1 8963 Heat Shrink 2 12 10 575 Briggs 23HP Engine 1 13 Black Cable 1 14 22 017 Starter Cable 1 15 13 750 Solenoid w Connector 1 16 75 518 Red Battery Cable 1 17 33 216 Battery 1 18 76 327 Ground Battery Cable 1 19 77 261 Circuit Breaker 1 8977 Circuit Breaker Boot 1 20 14 292 Seat Switch 1 21 13 488 Ignition Switch 1 22 20 730 01 An...

Страница 14: ...12 Diagrams HYDRAULIC DIAGRAM ...

Страница 15: ...iston Pump 1 13 8832 24 3 4 Suction Hose x 24 1 18 040 Hose Clamp 2 14 34 123 Elbow 1 15 8832 22 3 4 Suction Hose x 22 1 18 040 Hose Clamp 2 16 18 508 45 Barb Elbow 1 17 23 006 Oil Filter 1 23 031 Filter Element 25 Micron 1 18 10 668 Hydraulic Hose x 39 1 19 60 473 Oil Tank 1 20 60 213 Strainer 1 21 10 672 Hydraulic Hose x 35 5 1 HYDRAULIC PRESSURES Piston Pump Displacement 913 in3 Charge Pump Dis...

Страница 16: ...14 Parts MAIN BODY DRAWING ...

Страница 17: ...al 1 45 022 Molded Foot Pedal 1 15 10 694 RH Panel Cover 1 16 10 663 RH Front Fender 1 15 781 Drink Cup Holder 1 17 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 10NHS 4 Ply 2 42 161 02 Wheel 2 18 10 695 RH Control Panel 1 19 10 684 Control Panel 1 20 20 659 Mud Flap 4 21 60 106 Park Brake Handle 1 22 76 198 03 Seat Belt 1 23 10 679 Battery Box 1 33 216 Battery 1 24 15 838 Fuel Tank 1 78 456 Gas ...

Страница 18: ...16 Parts CONTROL PANEL DRAWING ...

Страница 19: ...2 4 16 10 684 Control Panel 1 17 13 488 Ignition Switch 1 18 LED Head Light 15 727 Rocker 1 15 729 Panel Mount Middle 1 15 782 Switch On None Off 1 19 Spray Pump 15 731 Amber Rocker 1 15 729 Panel Mount Middle 1 15 726 Lighted Switch 1 20 15 730 Panel Mount Plug 1 15 725 Panel Mount End 1 21 45 118 Throttle Cable 1 22 12 804 Hour Meter 1 23 77 207 Buzzer 1 8875 Male Bullet 1 8874 Female Bullet 1 2...

Страница 20: ...18 Parts FRONT AXLE DRAWING ...

Страница 21: ...Clevis Pin 5 8 13 4 1 HP 18 100 Cotter Pin 1 8 x 1 1 13 18 168 90 Elbow 2 14 77 263 Hydraulic Cylinder 1 14 530 Seal Kit 1 16 HNJ 58 18 Jam Nut 5 8 18 3 17 HB 58 11 250 Bolt 5 8 11 x 21 2 3 18 18 154 Rod End 3 HG 14 28 180 Grease Fitting 1 4 28 x 180 3 19 HMB 58 14 Machine Bushing 5 8 x 14GA 6 20 HNL 12 20 Lug Nut 1 2 20 10 21 27 022 02 Stud 1 2 20 17 16 10 22 10 582 Spindle 2 18 035 Bushing part ...

Страница 22: ...20 Parts SEAT CONSOLE DRAWING ...

Страница 23: ...nel 1 15 16 857 Tire and Wheel 2 16 857 01 Tire 20 x 10 10NHS 4 Ply 2 42 161 02 Wheel 2 16 10 675 Main Frame 1 17 10 680 Seat Frame 1 18 10 695 RH Control Panel 1 19 10 694 RH Panel Cover 1 20 10 663 RH Front Fender 1 21 15 781 Drink Cup Holder 1 22 20 659 Mud Flap 2 23 10 735 RH Fender Brace 1 10 736 LH Fender Brace not shown 1 HBCL 516 18 075 Carriage Bolt 5 16 18 x 3 4 4 HNFL 516 18 Flange Loc ...

Страница 24: ...22 Parts FUEL TANK DRAWING ...

Страница 25: ...nge Loc Nut 1 2 13 2 11 HB 12 13 175 Hex Bolt 1 2 13 x 13 4 8 HW 12 Flat Washer 1 2 8 HNTL 12 13 Lock Nut 1 2 13 8 12 9025 28 3 16 Fuel Hose x 28 1 18 186 Hose Clamp 2 13 8 693 Hose Connector comes with engine 1 14 8 689 Carbon Canister 1 15 8 688 Carbon Canister Mount 1 16 10 702 LH Seat Belt Mount 1 17 10 575 01 Muffler 1 18 10 575 Engine B S 23HP 1 10 575 02 Air Filter 1 10 575 03 Air Filter Pr...

Страница 26: ...24 Parts OIL TANK OIL FILTER OIL COOLER DRAWING ...

Страница 27: ...18 HW 716 Flat Washer 7 16 4 19 HNFL 12 13 Flange Loc Nut 1 2 13 4 20 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HW 38 Flat Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 21 HB 516 18 175 Hex Bolt 5 16 18 x 13 4 2 HW 516 Flat Washer 5 16 2 22 10 593 Hypro Pump Mount 1 23 16 998 Hypro Pump 1 24 23 031 Replacement Filter Element 25 Micron 1 25 23 006 Oil Filter Assembly 1 26 10 687 Oil Filter Mount 1 27 HB 14...

Страница 28: ...26 Parts FOOT PEDAL LINKAGE DRAWING ...

Страница 29: ...5 10 676 Pedal Relay 1 16 11 103 Yoke 1 4 28 1 17 HBFL 516 18 075 Flange Whiz loc Bolt 5 16 18 x 3 4 2 HNFL 516 18 Flange Whiz loc Nut 5 16 18 2 18 10 565 Cable 1 19 10 674 Pedal Mount 1 20 10 677 Forward Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Zerk 1 21 HWL 516 Lock Washer 5 16 2 HN 516 24 Hex Nut 5 16 18 2 22 10 678 Reverse Pedal Assembly 1 76 128 Bushing 2 HG 14 28 180 Grease Zerk...

Страница 30: ...28 Parts PUMP DRAWING ...

Страница 31: ...9 23 127 Elbow 1 20 18 133 Barb Fitting 1 2 MPT x 3 4 Barb 1 21 HSSH 12 13 175 Socket Screw 1 2 13 x 13 4 2 HNFL 12 13 Flange Loc Nut 1 2 13 2 22 10 709 Pump Mount 1 23 45 376 Hub 7 8 1 24 42 361 Tensioner Spacer 1 25 42 331 Pulley 2 26 42 358 Idler Pulley 1 27 42 327 Belt Tensioner 1 28 16 990 Spacer 1 29 HB 38 16 275 Hex Bolt 3 8 16 x 23 4 1 HW 38 Flat Washer 3 8 1 HNTL 38 16 Lock Nut 3 8 16 1 3...

Страница 32: ...30 Parts ENGINE AND SPRAY PUMP DRAWING ...

Страница 33: ...9 16 825 Hex Bushing 11 2 x 11 4 1 20 16 161 Fitting 11 4 MPT x 11 4 HB 2 21 18 044 1 8 Street Elbow 1 22 10 593 Hypro Pump Mount 1 23 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HW 38 Flat Washer 3 8 2 HNTL 38 16 Lock Nut 3 8 16 2 24 HB 516 18 175 Hex Bolt 5 16 18 x 3 4 2 HW 516 Flat Washer 5 16 2 25 10 580 Engine Plate 1 26 10 622 Exhaust Hanger 1 27 18 222 Hose Clamp 1 28 18 372 3 Way Valve 1 29 16 1...

Страница 34: ...32 Parts PARK BRAKE DRAWING ...

Страница 35: ... Bracket 1 13 20 656 Hydraulic Tube Assembly 4 14 34 122 Short Elbow 4 15 Carrier Side Pad 1 16 Carrier Side Pad Support 1 17 Cam Side Pad Support 1 18 Cam Side Pad 1 19 76 241 Right Caliper CW 1 20 14 265 Nut 1 20 included with Ref 24 2 21 60 268 Lug Bolt 1 2 20 x 15 16 10 22 76 239 8 Brake Disk 5 hole 2 23 HNFL 12 13 Flange Loc Nut 1 2 13 8 24 10 510 Wheel Motor 2 25 HB 12 13 750 Hex Bolt 1 2 13...

Страница 36: ...34 Parts REAR AXLE DRAWING ...

Страница 37: ...8 221 01 Tire 2 78 221 02 Wheel 2 8 16 557 Square Cap 2 9 17 615 Boom Carrier 2 10 17 614 Boom Spacer 2 11 HB 516 18 100 Hex Bolt 5 16 18 x 1 12 HW 516 Flat Washer 5 16 12 HNFL 516 18 Flange Loc Nut 5 16 18 12 12 20 555 U bolt 4 HNFL 12 13 Flange Loc Nut 1 2 13 8 13 HB 12 13 125 Hex Bolt 1 2 13 x 11 4 4 HN 12 13 Hex Nut 1 2 13 4 14 HB 516 18 125 Hex Bolt 5 16 18 x 11 4 8 HW 516 Flat Washer 5 16 16...

Страница 38: ...36 Parts TANK DRAWING TURBO QUAD AGITATOR DRAWING ...

Страница 39: ...x Bolt 3 8 16 x 1 1 HNTL 38 16 Lock Nut 3 8 16 2 13 16 150 Double Threaded Fitting 3 4 2 14 10 112 Tank Carrier 1 15 16 155 Elbow 3 4 MPT x 1 HB 1 16 16 156 Elbow 11 4 MPT x 11 4 HB 1 17 16 194 Anti Vortex Fitting 11 4 1 18 16 998 Hypro Pump 1 19 18 475 Male Elbow 2 20 9038 30 1 4 Tubing 1 18 116 Hose Clamp 2 21 10 390 Reducer 1 22 10 639 Lid Stop 1 HRS 36 100 Rivet 3 16 x 1 2 HW 316 Flat Washer 3...

Страница 40: ...38 Parts 15 301 ORBITAL DRAWING ...

Страница 41: ...6 Spring Retaining Ring 1 17 10 576 05 Gerotor 1 18 O Ring 1 19 Seal Ring 1 20 15 301 03 End Cap 1 21 10 576 06 Cap Screw 7 15 301 01 Seal Kit 1 15 301 15 Centering Spring Kit 1 15 301 ORBITAL SPECIFICATIONS Inlet Relief Valve Setting 1020 psi 70 bar Nominal Flow 3 gpm 11 lpm Displacement 4 50 cu in R 73 8 cu cm R Check Valve for Manual Steering Yes Inlet Pressure Rating 2030 psi 140 bar Return Pr...

Страница 42: ...40 Parts 45 373 DDC20 PISTON PUMP DRAWING ...

Страница 43: ...ining Ring 1 7 45 373 07 Needle Bearing 1 8 45 373 08 End Cap 1 9 45 373 09 Plug Assembly 2 10 45 373 10 By Pass Valve Assembly 1 11 45 373 11 Charge Pump Housing 1 12 45 373 12 Gerotor Assembly 1 13 O ring 1 14 O ring 1 15 45 373 13 Valve Plate CCW 1 16 45 373 14 Cylinder Block kit 1 17 45 373 15 Thrust Plate 1 18 45 373 16 Swash Plate Axial Offset 1 19 Gasket 1 20 45 373 17 Journal Bearing Carri...

Страница 44: ...998 06 Mounting Flange 1 10 16 998 07 Bolt 11 16 966 06 Slinger Ring 1 12 16 966 10 Ball Bearing 2 13 16 966 12 Pump Shaft 1 14 16 822 20 Key 1 15 16 966 13 Bearing Retainer 1 16 16 994 05 Bolt 1 17 16 994 06 Retaining Washer 1 18 16 994 03 Spacer 1 19 Bolt 4 20 16 994 01 Clutch 1 21 16 994 04 Set Screw 3 16 998 12 Pump Only 16 967 Silicone Carbon Seal Kit When servicing the spray pump or filter a...

Страница 45: ...aring 1 7 10 510 01 Drive Link 1 8 Ring Seal 5 9 13 032 31 Manifold 1 10 13 032 32 Commulator Assembly matched set 1 11 13 032 33 End Cover 1 12 10 510 02 Special Bolt 7 13 Commulator Seal matches with 10 1 14 10 510 03 Rotor Set matched set 1 15 10 510 04 Wear Plate 1 16 13 615 04 Coupling Shaft 1 HWK 516 100 Woodruff Key 5 16 x 1 1 14 265 Nut 1 20 1 17 13 032 37 Thrust Washer 2 18 Backup Washer ...

Страница 46: ...TY 1 10 646 Ball Valve Mount 2 2 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 6 HNFL 516 18 Flange Loc Nut 5 16 18 6 3 10 647 Mount Plate 1 4 10 648 Manual Valve 3 Way 1 9032 90 Center Black Hose 3 4 x 90 1 9032 100 Left Black Hose 3 4 x 100 1 9032 160 Right Black Hose 3 4 x 160 1 18 040 Hose Clamp HS 12 3 5 16 281 Liquid Filled Gauge 1 6 10 268 13 90 Elbow comes with 10 268 3 7 8896 4 Discharge Hose 1 1 ...

Страница 47: ...x 55 1 18 040 Hose Clamp 2 25 8897 50 Discharge Hose 11 4 x 50 1 18 116 Hose Clamp HS 24 2 26 16 156 Elbow 11 4 MPT x 11 4 HB 3 27 10 390 Reducer 1 28 16 880 Close Nipple 1 29 10 389 Plug 11 4 1 30 16 161 Fitting 11 4 MPT x 11 4 HB 2 31 16 825 Stainless Steel Reducer Bushing 11 2 x 11 4 1 32 18 475 Male Elbow 2 33 18 044 Street Elbow 1 34 8897 52 Discharge Hose 11 4 x 52 1 18 040 Hose Clamp HS 12 ...

Страница 48: ...46 Accessories 1104 PLUMBING DRAWING TEEJET 744 15 817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15 OR 18 9032 108 9032 72 9032 118 ...

Страница 49: ...T x 11 4 HB 2 22 15 870 Hose Barb 1 23 20 817 Regulator Valve 1 24 15 743 Manifold Valve 1 25 10 480 Valve Mount 1 26 15 553 3 4 90 Hose Barb 3 15 553 01 Clip 3 15 553 02 O Ring 3 27 16 155 Elbow 3 4 MPT x 1 HB 1 28 8897 15 Discharge Hose 13 4 x 15 1 18 116 Hose Clamp HS 24 2 29 16 825 Stainless Steel Reducer Bushing 11 2 x 13 4 1 30 16 998 Hypro Pump 1 31 16 880 Close Nipple 1 32 10 389 Plug 13 4...

Страница 50: ...817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15 OR 18 9032 108 9032 72 9032 118 If using Simulated Speed with a Radion 8140 one needs to change back to Ground Speed for proper rate control when spraying ...

Страница 51: ...389 Plug 11 4 1 21 16 180 Quick Coupler 11 4 Male 1 22 16 935 Quick Coupler 11 4 Cap 1 23 18 372 3 Way Valve 1 18 372 01 T handle 1 24 16 161 Fitting 11 4 MPT x 11 4 HB 2 25 8897 15 Discharge Hose 11 4 x 15 18 040 Hose Clamp HS 12 2 26 16 825 Stainless Steel Reducer Bushing 11 2 x 11 4 1 27 16 998 Hypro Pump 1 28 18 475 Male Elbow 2 9038 30 1 4 Tubing 1 18 116 Hose Clamp HS 24 2 29 16 880 Close Ni...

Страница 52: ...able 1 5 33 271 Fuse Block 1 6 Ball Valve Wire Harness 1 7 15 743 Manifold Ball Valve 1 8 Regulator Valve Adapter 1 9 20 817 Regulating Valve 1 10 18 042 Reducer Bushing 1 11 15 776 Tee 50 Series 1 15 777 Gauge Port Flange 1 12 20 688 05 Tube Coupling 1 13 Tube Nut Kit 1 14 20 688 06 Tube Nut 1 15 20 688 01 PSI Liquid Gauge 1 16 20 688 04 Tubing 1 20 688 744 Kit Complete includes items ...

Страница 53: ... 02 GPS Speed Sensor 1 3 20 697 01 Radion 8140 Console 1 4 10 705 Foot Plate 1 5 10 721 Mount Bracket 1 6 Wire Harness 1 7 15 743 Manifold Valve 1 8 18 007 Elbow 1 9 20 684 Flow Meter 1 10 20 670 04 Pressure Sensor 1 11 20 785 Regulator Valve 1 12 33 216 Battery 1 13 33 509 Master Boom Control 1 14 20 781 Plastic Radion Cover 1 20 697 TeeJet Radion Kit includes items 1 Use Dielectric Grease On All...

Страница 54: ...52 Accessories CONTROL MOUNTS ...

Страница 55: ...d II Control Base 1 5 10 720 Star Command II Switch Mount 1 6 10 717 DynaJet Control Mount 1 7 10 722 Long Ram Mount 1 8 10 718 744 Control Mount 1 9 33 509 Master Boom Switch 1 10 10 705 Switch Foot Plate 1 11 10 721 Short Ram Mount 1 12 20 781 Cover for Radion Control 1 13 10 719 Star Command I Control Mount 1 14 10 716 DynaJet Control Cover 1 15 10 782 744 Cover 1 ...

Страница 56: ...54 Accessories STAR COMMAND I II DRAWING 15 817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp BOOM LEFT HOSE CENTER HOSE RIGHT HOSE 15 OR 18 9032 108 9032 72 9032 118 ...

Страница 57: ...re Transducer 1 17 15 825 QC Flange Adapter 4 18 15 553 3 4 90 Hose Barb 3 15 553 01 Clip 3 15 553 02 O Ring 3 19 15 742 75 Series Inlet Cover 1 20 15 743 03 Alum Mount Rail 2 15 743 06 SS Screws 8 21 30 164 Tapped Reducer Tee 2 22 15 775 Reducer Tee 1 23 10 480 Valve Mount 1 24 20 684 802 Flow Meter 1 25 15 744 75 Series 11 4 Hose Barb 1 26 16 156 Elbow 11 4 MPT x11 4 HB 3 27 8897 23 Discharge Ho...

Страница 58: ...56 Accessories STAR COMMAND I II DRAWING 15 817 O ring for 50 Series Clamp 15 818 O ring for 75 Series Clamp ...

Страница 59: ...14 801 Agitator Line Strainer 50 Mesh 1 14 802 Replacement 50 Mesh Screen 42 8897 51 Discharge Hose 11 4 x 51 1 18 116 Hose Clamp HS 24 2 43 15 735 50 Series 1 FPT 1 44 15 739 75 Series 90 x 11 4 Hose Barb 1 45 16 281 Liquid Filled Gauge 1 46 4 628 Flanged Strainer with 80 Mesh Screen 1 47 20 785 Regulator Valve 1 48 15 870 50 Series 11 4 Hose Barb 1 49 8896 38 Discharge Hose 1 38 1 18 222 Hose Cl...

Страница 60: ...c Nut 1 4 2 10 4 Center Boom Mount 1 5 HB 516 18 100 Hex Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5 16 18 12 6 17 614 Boom Spacer 2 7 20 555 U Bolt 4 HNFL 12 13 Flange Whiz Loc Nut 1 2 13 8 8 17 537 Square U bolt 2 9 17 615 Boom Carrier 2 10 16 557 Square Cap 2 11 10 625 Module Mount Bracket 1 12 20 666 Module Cover Bracket 1 13 HB 516 18 150 Hex Bolt 5 16 18 x 11 2 2 HNTL 516 18 Lock Nut 5 16 18 ...

Страница 61: ...59 Accessories STAR COMMAND I WIRING 10 716 M ...

Страница 62: ... 795 LH Driver Module Bracket 1 7 HB 516 18 150 Hex Bolt 5 16 18 x 11 2 2 HNFL 516 18 Flange Whiz loc Nut 5 16 18 2 8 20 794 Module Cover Bracket 1 9 10 625 Module Mount Bracket 1 10 16 557 Square Cap 2 11 17 615 Boom Carrier 2 12 17 537 Square U bolt 1 13 20 555 U Bolt 4 HNFL 12 13 Flange Whiz loc Nut 1 2 13 8 14 17 614 Boom Spacer 2 15 20 793 RH Driver Module Bracket 1 16 17 561 RH Break Away Ar...

Страница 63: ...Base 1 4 Aeros Console 1 5 20 736 01 Antenna Cable 1 6 20 767 RX720 Receiver 1 7 Switch box 1 8 Power Cable 1 9 20 670 04 Pressure Sensor 1 10 20 684 Flow Meter 1 11 Terminator 1 12 Terminator 1 13 DynaJet Interface Boom Harness 1 14 IC18 Sprayer Module 1 15 IC18 Harness 1 16 TeeJet In Cab Cable 1 17 20 686 01 Switch Box 1 ...

Страница 64: ...hrust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Nylon Lock Nut Stainless Steel 2 11 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 SS Hex Bolt 1 4 20 x 3 4 17 SS Lock Washer 1 4 4 18 15 517 23 SS Nut 1 4 20 4 15 552 10 Spare Parts Kit 20 817 Complete Re...

Страница 65: ...7 01 Strainer Head 75 Series 1 2 16 968 03 50 Mesh Screen 1 16 968 05 80 Mesh Screen 3 14 521 02 EPDM Gasket 1 4 14 521 03 Bowl 1 NPT 1 5 14 521 04 EPDM Rubber gasket 1 6 14 521 05 Cap 1 15 737 Flanged Strainer Assembly with 50 Mesh Screen 14 628 Flanged Strainer Assembly with 80 Mesh Screen ...

Страница 66: ...64 Accessories 10 648 3 WAY MANUAL VALVE DRAWING ...

Страница 67: ...uts 1 12 10 268 25 Boom Lever Pin 3 13 10 268 22 O Ring included with 10 268 19 Seal Kit 3 14 10 268 03 Hose Barb 3 4 3 15 10 268 04 Spring Clip 7 8 3 16 10 268 23 O Ring included with 10 268 12 and 10 268 14 4 17 10 268 11 Boom Pressure Adjust threaded end 1 18 10 268 12 Boom Pressure Adjust middle 1 19 10 268 14 Boom Pressure Adjust capped 1 20 10 268 21 O Ring 3 21 10 268 01 Gauge Elbow 1 22 10...

Страница 68: ...1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 15 743 04 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 15 743 02 75 Series Tee Body 1 17 15 743 06 Screw SS 4 18 15 743 03 Mounting Rail Aluminum 1 15 552 10 Spare Parts Kit includes all items ...

Страница 69: ...ust Washer Teflon 1 7 15 552 27 Stem Stainless Steel 1 8 15 552 05 O ring Viton 3 9 15 517 16 Body Nylon 1 10 Lock Nut Stainless Steel 2 11 Ball Polypropylene 1 12 15 552 13 Gasket Viton 2 13 15 517 19 Seal Teflon 2 14 15 517 20 O ring Viton 2 15 15 743 01 End Cap 1 16 SS Bolt 1 4 20 x 3 4 17 SS Lock Washer 1 4 4 18 SS Nut 1 4 20 4 20 685 Complete Regulator Valve 15 817 O ring for 50 Series Clamp ...

Страница 70: ...14 801 AGITATION STRAINER REF PART DESCRIPTION QUANTITY 1 QC Strainer Head 1 2 Bowl 1 3 Strainer QC Retaining Clip 1 4 14 802 50 Mesh Strainer 1 5 Viton O ring 1 6 15 553 01 Retaining Clip 1 7 15 553 02 Viton O ring 1 ...

Страница 71: ...69 Accessories NOTES ...

Страница 72: ...70 Accessories 17 585 18 HD BOOM DRAWING ...

Страница 73: ...ivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 76 128 Bushing part of 30 185 4 14 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 4 15 17 589 Limit Hinge RH 1 16 17 596 Hinge Pin w Spacer 2 HP 18 100 Cotter Pin 1 8 x 1 2 HB 516 18 100 Hex Bolt 5 16 18 x 1 2 HNFL 516 18 Flange Whiz loc Nut 5 16 18 2 17 17 650 Boom Center 1 18 HB 38 16 100 Hex Bolt 3 8 16 x 1 2 H...

Страница 74: ...72 Accessories 17 585 18 HD BOOM DRAWING ...

Страница 75: ... HB 12 13 300 Hex Bolt 1 2 13 x 3 2 HNTL 12 13 Nylon Lock Nut 1 2 13 2 30 17 593 Limit Hinge LH 1 17 598 Torsion Spring LH 1 31 17 592 Lock Hinge LH 1 32 HB 38 16 300 Hex Bolt 3 8 16 x 3 2 HNTL 38 16 Nylon Lock Nut 3 8 16 2 33 17 619 Tube Cap 4 BOOM MOUNT TO TRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Hex Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut...

Страница 76: ...rb 8 4 33 506 Nozzle body see nozzle drawing 11 5 18 415 3 4 Hose Barb 1 6 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 8887 5 Orange PVC Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 8887 13 Orange PVC Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Страница 77: ...ose Barb Right Orientation 2 2 20 673 Single Hose Barb 7 3 20 674 Single Hose Barb Left Orientation 2 4 8887 19 Orange PVC Hose 3 4 x 19 7 18 040 Hose Clamp 14 5 8887 2 5 Orange PVC Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 6 18 415 3 4 Hose Barb 1 7 8887 15 5 Orange PVC Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 ...

Страница 78: ... x 8 5 13 18 040 Hose Clamp 26 3 18 416 Double Barb 15 4 9032 4 Black Hose3 4 x 4 6 18 040 Hose Clamp 12 5 18 415 3 4 Hose Barb 3 6 9032 28 Black Hose 3 4 x 151 2 2 18 040 Hose Clamp 4 7 17 559 Break Away Mount 2 8 17 560 Hinge Mount 2 9 11 050 Spring 2 10 17 562 LH Break Away Arm 1 11 20 807 Nozzle Body 21 12 17 561 RH Break Away Arm 1 ...

Страница 79: ... x 8 5 9 18 040 Hose Clamp 18 3 18 416 Double Barb 11 4 9032 4 Black Hose3 4 x 4 6 18 040 Hose Clamp 12 5 18 415 3 4 Hose Barb 3 6 9032 28 Black Hose 3 4 x 151 2 2 18 040 Hose Clamp 4 7 17 559 Break Away Mount 2 8 17 560 Hinge Mount 2 9 11 050 Spring 2 10 17 562 LH Break Away Arm 1 11 20 807 Nozzle Body 17 12 17 561 RH Break Away Arm 1 ...

Страница 80: ...78 Accessories 17 601 15 HD BOOM DRAWING ...

Страница 81: ...ug 10 18 17 632 Boom Hinge Complete 2 HB 38 16 100 Hex Bolt 3 8 16 x 1 16 HNFL 38 16 Flange Whiz loc Nut 3 8 16 16 19 30 185 Arm Pivot Hinge 2 HG 14 28 180 Grease Fitting 1 4 28 x 180 2 76 128 Bushing part of 30 185 4 20 17 597 Torsion Spring RH 1 21 HB 38 16 175 Hex Bolt 3 8 16 x 13 4 2 HNFL 38 16 Flange Whiz loc Nut 3 8 16 4 22 17 589 Limit Hinge RH 1 23 17 596 Hinge Pin w Spacer 2 HP 18 100 Cot...

Страница 82: ...80 Accessories 17 601 15 HD BOOM DRAWING ...

Страница 83: ...4 17 636 Freshwater Mount 1 35 17 635 Clean Load Mount 1 8803 13 Black Trim 13 36 17 592 Lock Hinge LH 1 37 17 593 Limit Hinge LH 1 38 17 537 Square U bolt 1 HNCL 34 10 Center Lock Nut 3 4 10 4 HW 34 Flat Washer 3 4 BOOM MOUNT TO TRUCK REF PART DESCRIPTION QUANTITY A Center Boom Mount 1 B 17 614 Boom Spacer 2 C HB 516 18 100 Hex Bolt 5 16 18 x 1 12 HNTL 516 18 Lock Nut 5 16 18 12 D 20 555 U Bolt 4...

Страница 84: ... Double Barb 6 4 33 506 Nozzle body see nozzle drawing 9 5 18 415 3 4 Hose Barb 1 6 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 7 9032 15 5 Black Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 8 16 281 Gauge 1 9 17 602 Nozzle Body 1 10 9032 5 Black Hose 3 4 x 5 1 18 040 Hose Clamp 2 11 16 800 Strainer 1 12 16 921 Nozzle 1 13 9032 13 Black Hose 3 4 x 13 1 18 040 Hose Clamp 2 ...

Страница 85: ...5 Single Hose Barb Right Orientation 2 2 20 673 Single Hose Barb 5 3 20 674 Single Hose Barb Left Orientation 2 4 9032 19 Black Hose 3 4 x 19 5 18 040 Hose Clamp 10 5 9032 2 5 Black Hose 3 4 x 21 2 1 18 040 Hose Clamp 2 6 18 415 3 4 Hose Barb 1 7 9032 15 5 Black Hose 3 4 x 151 2 1 18 040 Hose Clamp 2 ...

Страница 86: ...ton O ring 1 7 Plunger 1 8 303 Stainless Steel Cap 1 9 20 673 02 E Chemsaver Solenoid 1 10 20 673 04 3 4 Mount Assembly 1 11 Pan Head Screw 1 12 18 417 Single Barb part of 20 674 P and 20 675 P 1 13 18 416 Double Barb part of 20 673 P 1 14 O ring 1 15 O ring 1 16 20 673 05 End Body Sub assembly 1 17 Retaining Clip 1 18 Locking Ring 1 19 20 673 07 Viton O ring 1 20 20 673 06 Viton Gasket 1 20 673 0...

Страница 87: ...18 416 Double Hose Barb 1 Quantity is per nozzle body For 15 booms multiply quantity by 9 Quantity is per nozzle body For 18 booms multiply quantity by 11 20 673 Double Hose Barb Nozzle includes and item 8 or 9 20 674 Single Hose Barb Left Orientation includes and item 2 20 675 Single Hose Barb Right Orientation includes and item 2 Nozzles are located 20 51 cm apart on the right left and center tu...

Страница 88: ...1 8 O ring EPDM 1 9 Plug 1 10 E clip 1 11 33 538 Cap White 1 12 33 554 Nozzle Tip White XR11008 VS 1 13 16 800 Viton Gasket 1 14 16 802 Strainer 1 15 O ring Teflon 2 16 33 506 Body Assembly includes all items 1 Quantity is per nozzle body For 15 booms multiply quantity by 9 Quantity is per nozzle body For 18 booms multiply quantity by 11 Nozzles are located 20 51 cm apart on the right left and cen...

Страница 89: ... clip 1 11 33 538 Cap White 1 12 33 554 Nozzle Tip White XR11008 VS 1 13 16 800 Viton Gasket 1 14 16 802 Strainer 1 15 O ring Teflon 2 16 33 506 Body Assembly includes all items 1 Quantity is per nozzle body For 20 booms multiply quantity by 23 Quantity is per nozzle body For 18 booms multiply quantity by 21 Quantity is per nozzle body For 15 booms multiply quantity by 17 Nozzles are located 10 25...

Страница 90: ...64 1 FTP Elbow 1 4 16 158 Close Nipple 1 5 16 150 Double Thread Fitting 1 6 16 172 4 Nipple 1 7 15 834 Tank Rinsing Nozzle 1 8 16 163 Reducer Bushing 1 Drill 13 4 hole 5 from outside edge of cover Install Tank Rinsing kit as shown with the Double Thread Fitting Ref 5 going into the cover Basket Must be removed During Use ...

Страница 91: ...1 6 16 851 1 Nipple already on machine 1 7 18 448 1 Ball Valve already on machine 1 1 Thoroughly flush the service line upstream of the meter to remove dirt and debris 2 Set meter in line 3 Make sure the water flow follows the arrow cast on the meter body 4 The DLJ Meter is for use only with COLD WATER up to 122 F 50 C 5 Slowly open any upstream valves to prevent damage to the meter Gallons to Cub...

Страница 92: ...90 Accessories 16 906 ELECTRIC HOSE REEL DRAWING ...

Страница 93: ...y 1 10 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 8 11 16 906 26 Pipe Cap 3 4 1 12 HWL 516 Lockwasher 5 16 8 13 16 906 15 Motor 12VDC 1 14 HW 516 Flat Washer 5 16 4 16 HNTL 516 18 Lock Nut 5 16 18 4 17 HB 516 18 100 Hex Bolt 5 16 18 x 1 4 18 16 906 17 Key 1 19 Set Screw 2 20 16 906 29 Pinion 1 21 HNTL 38 16 Lock Nut 3 8 16 4 22 16 906 18 Frame Assembly 1 23 16 906 08 Mounting Pillow Block Bottom 2 24 16...

Страница 94: ...e 1 9 HWL 516 Lockwasher 5 16 8 10 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 8 11 16 129 09 Crank Assembly 3 4 1 12 16 129 10 Brake Assembly 3 4 1 13 HNTL 38 16 Lock Nut 3 8 16 4 14 HNTL 516 18 Lock Nut 5 16 18 2 15 16 129 08 Lock Pin Assembly 1 16 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 2 HW 516 Flat Washer 5 16 2 17 16 129 07 Frame Assembly 1 18 16 906 08 Mounting Pillow Block Bottom 2 19 16 906 24 Bear...

Страница 95: ...hat no chemical or water remain in tank as you will be taking apart lines 3 Remove key from ignition set park brake and block wheels 4 Install hose reel mount on the left side of the machine in front of the rear wheel Mount arms pointing to the rear of the machine 5 Use the four 4 3 8 Hex Bolts and Lock Nuts to secure the mount to the machine 6 Put hose reel on hose reel bracket with fitting to th...

Страница 96: ...94 Accessories 1102 1104 HOSE REEL PLUMBING DRAWING STAR COMMAND I II HOSE REEL PLUMBING DRAWING ...

Страница 97: ...tighten clamps enough so it can be rotated 2 Install hose barb 15 749 onto the ball valve 15 738 using a 50 series clamp 15 740 Tighten clamp Install the ball valve hose barb to the tee 15 776 that was installed in step 1 using a 50 series clamp 15 740 3 Rotate the tee fitting so the valve points toward the outside of the machine Tighten all clamps 4 Route the 3 4 Black hose from the hose barb you...

Страница 98: ...ION INSTRUCTIONS Route wire harness along side of tank and over to fuse block taking care to stay clear of moving parts or hot engine components Cut off excess wire and strip back 3 8 Place one 8963 heat shrink 1 4 x 11 4 on each wire before crimping 8901 slide on connectors to the red and white wires Connect the two wires to the fuse block first the red to the positive and the white to the negati...

Страница 99: ...CEDURE 1 Facing swivel turn the hose drum clockwise until all of the hose is removed from the drum and the drum is held by locking mechanism Make sure spring is locked 2 Remove hose clamps and disconnect hose from swivel Remove old hose 3 Insert new hose through roller guide connect to swivel and reinstall hose clamps Use spring guard over hose to protect the hose from being cut by the drum 4 Remo...

Страница 100: ...4 4 HNFL 14 20 Flange Whiz loc Nut 1 4 20 4 4 20 726 LH Bracket 1 5 10 645 Foamer Plate 1 6 HB 516 18 075 Hex Bolt 5 16 18 x 3 4 4 HW 516 Flat Washer 5 16 4 HNFL 516 18 Flange Whiz loc Nut 5 16 18 4 7 14 291 04 Tank Bracket 2 8 14 291 02 Foamer Tank 1 9 14 291 03 Compressor Only 1 14 291 01 Black Cover 1 10 14 284 02 Cap Assembly 1 11 Clear Tube 1 12 Blue Tube 1 13 8803 6 Black Trim 1 14 291 Foame...

Страница 101: ... 1 as shown above Mount the switch mount plate Ref 1 on the side control panel using existing bolts Tank Mount Drawing 3 Position the right and left hand mount brackets Ref 2 and 4 on the boom tubes facing the front of the machine using two 5 16 x 3 bolts Install the foamer plate Ref 5 on the right and left bracket with curve towards poly spray tank 4 Place the piece of trim Ref 13 on the foamer b...

Страница 102: ...ss 1 7 32 574 Foamer Wire Harness 1 8 15 918 Switch 2 Red LED 1 15 917 Rocker 2 Red Lenses 1 9 30 374 Decal Foamer 1 10 10 739 Switch Mount Plate 1 11 15 782 Switch Unlit 1 15 727 Rocker No Light 1 INSTALLATION 1 Connect the compressor wire harness Ref 6 to the switches using the wire harness Ref 7 2 Use dielectric grease on all electrical connections Route the wire harness to the battery and out ...

Страница 103: ...d tighten Follow the same steps for the clear tube and tube nut Route the tubing along underside of main frame using tie downs as necessary Install opposite ends of air liquid tubes to compressor again cutting back the oversleeve approximately 2 5 cm and inserting blue and clear tubes for the left boom section into the tubing connectors on the right side of compressor as far as possible Follow the...

Страница 104: ...102 Accessories FOAMER NOZZLE MOUNT DRAWING ...

Страница 105: ...reads facing toward end of tube Slide blue tube all the way over the top of the small tube on foam nozzle Slide wing nut back to the threads and hand tighten Follow the same steps for the clear tube and tube nut 6 Route the tubing along underside of main frame using tie downs as necessary 7 Install opposite ends of air liquid tubes to compressor again cutting back the over sleeve approximately 2 5...

Страница 106: ...104 Accessories 14 291 FOAMER REPLACEMENT PARTS ...

Страница 107: ... 505 07 12V Electric Motor 1 11 15 511 02 Foam Sponge 1 12 14 284 02 Cap Assembly 1 13 14 291 02 Foamer Tank 1 14 14 291 04 Tank Brackets 2 15 15 510 01 Nozzle Mounting Rod 2 16 16 987 Foam Nozzle Mounting Kit 1 17 14 284 09 Foam Nozzle Reducer 2 18 15 511 09 Stainless Steel Screen 2 19 15 511 08 Long Foam Sponge 2 20 15 511 Foam Nozzle 2 21 15 511 07 Foam Nozzle Assembly 1 22 15 511 01 Foam Nozzl...

Страница 108: ...sh Tank mounts on the rear of all the machines 2 The Bracket is already attached to the Super Boom center boom post 3 Install the nipple Ref 2 elbow Ref 3 and spigot Ref 4 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank onto the mount bracket using four 5 16 x 3 4 bolts washers and lockwashers Tighten 5 Rinse tank with clear water and check for leaks around fitti...

Страница 109: ...UCTIONS 1 Fresh Water Wash Tank mounts on the left side Roll Bar 2 Mount the wash tank Ref 3 onto the mount bracket Ref 1 using four 5 16 x 3 4 bolts washers and lock washers Ref 2 Tighten 3 Install the nipple Ref 5 elbow Ref 6 and spigot Ref 7 into the bottom of wash tank Ref 1 Use thread tape on all threads 4 Mount the tank assembly to the left side Roll Bar with u bolts Ref 4 Tighten 5 Rinse ta...

Страница 110: ...unt the two mounting brackets Ref 2 on the rinse tank mount Ref 5 using 3 4 bolts and flange whiz loc nuts Ref 2 1 Center the rinse tank mount on the front bumper and mark one 5 16 hole on the front tubing and 2 on the rear of the floorboard where the mounting bracket lines up 3 Drill through the front tubing 4 Place the 2 bolt Ref 6 and fasten with a lock nut 5 Drill the two holes in the floorboa...

Страница 111: ...site end of the 12 black and red wire place a heat shrink and the slide on connector Crimp the connector into place and place the heat shrink over the end of the wire Heat the shrink into place Figure 7 16 Run the wire below the floorboard to the fuse box Plug slide on connectors into fuse block 17 Follow the instructions in the Spray Tanks Owner Manual for proper operation REF PART DESCRIPTION QU...

Страница 112: ...110 Accessories 10 417 CHEMICAL CLEAN LOAD TROUBLE SHOOTING ...

Страница 113: ...top and bottom and lock nut 4 Bolt Clean load assembly onto mounting bracket using four flange bolts 5 16 18 x 3 4 and flange nuts Install 90 hose barb 16 156 into inlet side of Clean load valve with yellow handle then tighten so it points forward and down 5 Install one reducer coupling 18 391 and one 90 Hose Barb 16 156 onto the outlet side of Clean load Tighten so hose barb points forward and up...

Страница 114: ...112 Accessories 15 620 CHEMICAL CLEAN LOAD DRAWING ...

Страница 115: ...in Head 2 1 13 15 620 17 Gasket 2 Tapered 1 14 15 620 16 Locking Ring 2 1 15 15 620 12 Ball Valve 1 15 620 15 Gasket 2 BSP 1 16 15 620 13 Handle Clean load 1 17 1 2 MNPT PP Hex Plug 1 18 15 620 04 Clean load Eductor 1 20 15 620 14 Ball Valve 11 4 Single Union 1 21 Screw 2 22 Flange Nut 2 23 Hex Head Screw 2 24 15 620 01 Frame Back Mount 1 25 Phillips Head Screw 2 26 15 620 11 Elbow 1 2 2 28 15 620...

Страница 116: ...e Clean load hopper Close and lock lid by turning cover clockwise Release the safety locking band on the hopper rinse ball valve and turn on for 20 seconds Close ball valve and return locking band to locked position 11 Open lid and inspect for chemical residue Repeat step 10 as necessary 12 Close knife valve by pulling red handle out towards you Turn inlet yellow handle off LOADING LIQUID AND OR P...

Страница 117: ...als A 10 743 Decal Spray Star 1110 B 25 356 Decal Tire Pressure 20psi C 25 352 Decal Bypass Valve D 25 298 Decal Warning Hot E 15 719 Decal Speed Control F 27 093 Decal Oil Level G 25 370 Decal 88 dba H 15 463 Decal Spray Pump I 25 373 Decal Smithco J 10 657 Decal Control Panel K 25 277 Decal Battery Warning L 14 803 Decal Clean Agitation Strainer ...

Страница 118: ...1 Orbital 15 301 01 Repair Kit 77 263 Hydraulic Cylinder 14 530 Seal Kit 10 510 Wheel Motor 14 080 Seal Kit 45 373 DDC20 Piston Pump 45 373 01 Overhaul Kit 16 998 Hypro Pump 16 967 Silicone Carbon Seal Kit FLUIDS Engine Oil SAE 10W 40 API Service SJ or higher Motor Oil Hydraulic Fluid SAE 10W 40 API Service SJ or higher Motor Oil OTHER PARTS 13 488 Key Switch 76 310 Key Set 14 532 Hinged Cover On ...

Страница 119: ...d the Product as soon as you believe a warrantable condition exists and not later than 30 days from discovery of the condition If you need help locating an Authorized Smithco Distributor or if you have questions regarding your warranty rights or responsibilities you may contact us at Smithco Product Support Department 200 West Poplar Ave Cameron Wisconsin 54822 Telephone 800 891 9435 E Mail Produc...

Страница 120: ...ts through repair or replacement by an authorized Smithco distributor or dealer is the purchaser s sole remedy for any defect This warranty gives you specific legal rights and you may also have other rights which vary from state to state THERE ARE NO OTHER EXPRESS WARRANTIES OTHER THAN THOSE SET FORTH ABOVE ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE ARE LIMITED TO THE DURATION O...

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