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No.DIG-31900-OM002

Table of Contents

Safety Instructions

Introduction

Specifications

Parameter Settings List

Workflow of IP8101 Positioner Setup

Operating Principle

How to Operation

Mounting

Example of Mounting on Actuator

Connection with Feedback Shaft

Fork Lever-Type Fitting

Body Cover Unit

Piping

Double Acting Actuator

Single Acting Actuator

Piping Layout

Electrical Wiring

Without Output Function (IP8101-030 and IP8101-033)

With Output Function (IP8101-032 and 52-IP8101-034)

Electrical Wiring

ATEX Intrinsic Safety Type of Explosion Protected Construction

Explosion Protected Construction Rate

Wiring

Barrier

Description of Components

Contents of LCD Display

Initial Adjustment

Change of Parameters for Initial Operation

Initial Adjustment

1.Selection of calibration mode

2. Adjustment of fork lever-type fitting angle

3. Simple balance current adjustment

4.Calibration

5. Input current calibration

Mode Change on LCD 27

Содержание IP8101 Series

Страница 1: ...No DIG 31900 OM002 H SMART POSITIONER ROTARY TYPE PRODUCT NAME IP8101 Series MODEL Series...

Страница 2: ...tput Function IP8101 030 and IP8101 033 15 With Output Function IP8101 032 and 52 IP8101 034 15 Electrical Wiring 16 ATEX Intrinsic Safety Type of Explosion Protected Construction 17 ATEX Intrinsic Sa...

Страница 3: ...de 29 Parameter Code Detail 30 How to Change Values 39 Parameter Setting Procedure 40 Parameter Setting Default Value List 63 Operation Procedure Panel on PCB Cover 64 Improved Controllability 64 Scal...

Страница 4: ...of equipment failure when configuring the equipment 2 Only personnel with appropriate training should operate machinery and equipment The product specified here may become unsafe if handled incorrect...

Страница 5: ...ur responsibility a replacement product or necessary parts will be provided This limited warranty applies only to our product independently and not to any other damage incurred due to the failure of t...

Страница 6: ...3 0 7MPa Standard stroke 60 100 3 Sensitivity 0 2 F S or less 4 Linearity 1 F S or less 4 Hysteresis 0 5 F S or less Repeatability 0 5 F S or less Temperature coefficient 0 05 F S or less Max output...

Страница 7: ...the loop conditions 5 ANR shows standard air in accordance with JIS B0120 6 The visibility of LCD display may be reduced at lower temperature This does not affect the positioner operation 7 Voltage b...

Страница 8: ...ully with increased force Set to ON fully closed 0 5 and fully open 99 5 at the time of factory shipment 600 Dead band Changes the deviation where the dead band is applied 700 Valve opening characteri...

Страница 9: ...e for the connected actuator Perform calibration of the input current as necessary Normally this is not required With reference to Example of Mounting on Actuator select the bracket suitable for the a...

Страница 10: ...increases and pressure at OUT 2 decreases causing actuator 14 to move The motion of actuator 14 is transmitted through the fork lever type fitting feedback shaft 10 and angle sensor 9 The displacemen...

Страница 11: ...nd perform the Simple balance adjustment parameter code C20 and calibration parameter code C30 Example of Mounting on Actuator IP610 IP6100 and IP8100 offer interchangeability in mounting pitch with I...

Страница 12: ...e fork lever angle to avoid interference with the positioner foot when the positioner fork pin unit rotates along with the actuator Also the effective angle of the positioner angle sensor is 60o and t...

Страница 13: ...ounting the mounting dimensions of fork lever type fitting S can be adjusted to be interchangeable with IP610 Body cover 2 types of body cover unit can be selected These can be ordered for replacement...

Страница 14: ...actuator which rotates clockwise as pressure increases and the OUT2 port of the positioner to the air port of the double acting actuator which rotates counterclockwise as pressure increases Single Ac...

Страница 15: ...No DIG 31900 OM002 14 Table 6 Piping Layout...

Страница 16: ...se see ATEX Intrinsic Safety Type of Explosion Protected Construction 52 IP8101 0 4 M Without Output Function IP8101 030 and IP8101 033 1 Remove the positioner body cover 2 Connect the input current w...

Страница 17: ...24V DC Load resistance 24V DC 10V DC 24mA DC 583 Up to 0 to 583 3 Alarm output for non explosion protected specification requires 10mADC or more to operate the main circuit of the internal switch and...

Страница 18: ...aintain explosion protected construction the electric circuit should not be changed 11 Safety Barriers used in the positioner supply circuit must be linear resistive output type barriers in accordance...

Страница 19: ...current for HART communication PEPPERL FUCHS Inc KFD2 SCD Ex1 LK For analog output PEPPERL FUCHS Inc KFD2 STC4 Ex1 For alarm output PEPPERL FUCHS Inc KFD2 SOT2 Ex2 Transistor output passive type PEPP...

Страница 20: ...al Analog output terminal Alarm output terminal Hold down together Set button Parameter Manual Lights up in parameter mode Lights up in manual mode Auto Lights up in auto mode Alarm 1 Lights up when a...

Страница 21: ...y occur In such cases hold down the set button for 1sec or longer to return to the previous calibration mode and then continue the adjustment referring to the Error Code List 1 For the electric wiring...

Страница 22: ...pilot valve unit auto manual switching screw approx 1 8 turn to the manual side paying attention to the actuator rotation 6 4 OUT1 output reaches its maximum and the actuator is located at its end pos...

Страница 23: ...or manual stroke Supply pressure gauge OUT1 pressure gauge 6 Auto and manual mode can be switched by rotating the pilot valve unit auto manual switch screw to the manual M side as shown in Fig 18 A sm...

Страница 24: ...e OUT1 port and if it is any value other than 0MPa rotate the balance adjusting screw counterclockwise until the reading reaches 0MPa 7 4 Rotate the adjusting screw clockwise gradually checking the pr...

Страница 25: ...10 4 After the actuator stops check the LCD If it shows good Good calibration the CAL mode selection screen automatically returns and adjustment is finished 8 Actuators which take 1 sec or more per de...

Страница 26: ...od Good indicated and go back to step 3 StP3 for readjustment 3 If the LCD displays good Good the calibration CAL mode selection screen returns automatically and adjustment has been completed 11 1 to...

Страница 27: ...or 1sec or longer again 4 LCD bars are displayed during calibration 5 LCD displays pass PASS after calibrating the input current has been completed and the calibration CAL mode selection screen return...

Страница 28: ...f the input current is cut off during the parameter change the setting value during the change will be deleted In that case be sure to return to the parameter mode after restarting the potisioner and...

Страница 29: ...e for the actuator When the button is released the display shows the position value of the actuator actual actuator s opening at that time or or Input value Position value or Push or Release Up button...

Страница 30: ...mode button to go back to the parameter code flashing status 1 5 To enter the lower hierarchy press the set button for 1sec or more To go back press the mode button for 1sec or more to display a sub...

Страница 31: ...Table 9 0 100 0 100 200 dir 200 rvS 0 100 Stroke Input current Fig 24 3 Direct direction means an actuator s operation direction which is determined by air output from OUT 1 port on the positioner s b...

Страница 32: ...tisfied 320 310 40 0 Example of connecting 2 units of IP8101 unit 1 unit 2 if 200 dir is selected 0 100 50 Unit 1 Unit 2 0 100 Stroke Input current 300 on 310 0 0 320 50 0 300 on 310 50 0 320 100 0 Fi...

Страница 33: ...an to be set 420 410 60 0 Example with 400 ON 410 10 0 and 420 90 0 when 200 dir is selected 100 20mA 0 4mA 0 100 Stroke Input current 10 90 400 on 400 oFF Fig 26 When this zero point span setting is...

Страница 34: ...ON is selected the fully closed setting 510 input current range between 0 0 and 10 0 and the fully open setting 520 input current range between 90 0 to 100 0 can be set The default value at shipping i...

Страница 35: ...lygonal line settings The default value at shipping is 700 Lin Linear When user s definition USEr is set the following 11 data can be set 7 However the setting range is between 20 0 and 120 0 750 Inpu...

Страница 36: ...ing 0 001 to 9 999 822 Integrated time setting 0 000 to 9 999 11 823 Differentiation time setting 0 000 to 9 999 11 Simple adjustment for PID constant EASy 831 Proportional gain setting 10 to 10 832 I...

Страница 37: ...over the setting 12 When an alarm is output which will be indicated on a LCD indicator See Contents of LCD Display for detail 910 Alarm 2 can be selected by setting ON 13 or OFF The default at shippin...

Страница 38: ...og output will follow the position value P value Input value S value will have no influence over the setting 15 14 Note that once the input current is cut off analog output value that was previously i...

Страница 39: ...nstant can be automatically set 17 Fig 32 4mA 20mA 0 100 Input current Stroke 200 dir Auto setting Auto setting C40 C50 Input current adjustment Input current of 4mADC and 20mADC can be calibrated Con...

Страница 40: ...PAR M PAR M PAR M PAR M One press on the mode button can move the flashing digit to the next on the left One press on the mode button can move the flashing digit to the smallest digit Fig 33 One pres...

Страница 41: ...mode 2 Select split range mode on or non split range mode oFF with Down or Up button 3 When split range mode on is selected enter the value change mode with the set button When non split range mode o...

Страница 42: ...Hold down Down or Up button for 1sec or longer As setting lower limit in clause 4 above set the upper limit within the range of 40 0 to 125 0 with 320 After changing hold down mode button for 1sec or...

Страница 43: ...e When selecting non zero point span mode oFF hold down mode button for 1sec or longer to set the value 4 Hereafter only when on is set For setting the lower value with 410 hold down set button for 1s...

Страница 44: ...hen during the mode is selected hold down set button for 1sec or longer to start value change mode When oFF mode is selected hold down mode button for 1sec or longer to set the value 4 Hereafter only...

Страница 45: ...imit setting Lower limit setting or Fig 37 Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Set dead band d b Procedure LCD display 1...

Страница 46: ...Quick opening 50 qO50 User USEr 3 When selecting other than user USEr hold down mode button for 1sec or longer to select To select user USEr hold down set button for 1sec or longer to start value chan...

Страница 47: ...6 Hold down the mode button for 1sec or longer Hold down again for 1sec or longer after interval or Select quick opening 1 50 Select quick opening 1 25 Select equal percentage 1 50 Select equal percen...

Страница 48: ...Set button 1s Mode button 1s Set button 1s 50 position setting 60 position setting 70 position setting 80 position setting 0 position setting 20 position setting 30 position setting 40 position settin...

Страница 49: ...with 811 hold down the set button for 1sec or longer After values start to flash change the value within the range of 0 001 to 9 999 After changing hold down the mode button for 1sec or longer to set...

Страница 50: ...t parameter change mode 2 Select easy EASy by Down or Up button Hold down set button for 1sec or longer to start changed constant select mode 3 Select the constant to be changed by Down or Up button T...

Страница 51: ...on 1s Mode button 1s Set button 1s C P constant I constant D constant Fig 40 2 or Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 40 3 D or Mode button 1s Set button 1s Mode button 1s Se...

Страница 52: ...ect alarm mode hold down set button to start the mode for set details Hereafter only when on is set Select the limiter mode by Down or Up button and hold down set button Select by Low Lo up UP and hol...

Страница 53: ...g 41 2 Mode button 1s Set button 1s or or E F Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 41 or E Lower limiter Upper limite...

Страница 54: ...ect alarm mode hold down set button to start the mode for set details Hereafter only when on is set Select the limiter mode by Down or Up button and hold down set button Select by Low Lo up UP and hol...

Страница 55: ...setting Mode button 1s Set button 1s or or Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 42 or Lower limiter Upper limiter Mo...

Страница 56: ...rent of the torque motor 19 For adjustment procedure see 3 Simple balance current adjustment of Initial Adjustment Adjust zero span and PID constant automatically 20 For adjustment procedure see 4 Cal...

Страница 57: ...alue by rotating the balance adjusting screw 25 26 5 Press the mode button to return calibration mode selection display 22 This adjustment becomes available only after initial adjustment 23 This funct...

Страница 58: ...r Up button at calibration mode to select span SPn Hold down the set button for 1sec or longer 2 Go Go is displayed for confirmation It is necessary to ensure no danger because the actuator operates T...

Страница 59: ...pan adjustment PID adjustment Simple balance current adjustment Angle adjustment J K L M N O or or or or or or or Mode button 1s Set button 1s Mode button 1s Set button 1s Fig 44 Fork lever angle I Mo...

Страница 60: ...current being evaluated After balance Current adjustment Balance current readjustment K Fig 44 3 Mode button 1s Set button 1s Set button 1s Set button 1s Readjustment necessary Normal end L Fig 44 4...

Страница 61: ...stment necessary Mode button 1s Set button 1s Set button 1s Set button 1s N Fig 44 6 Normal end Balance current adjustment necessary Mode button 1s Set button 1s Set button 1s Mode button 1s Fig 44 7...

Страница 62: ...d Not completed Balance current readjustment necessary Hunching occurred P Q Fig 45 Normal end Set button 1s Return step3 to re adjust P Balance current readjustment Button operation 2sec later Forced...

Страница 63: ...Button operation 2sec later Forced escape Adjustment not completed PID constant not perfect Normal end Hunting not converged Fig 45 2 Hunting not occurred Hunting occurred Hunting converged Set butto...

Страница 64: ...changeable 200 Operating direction dir 300 Split range setting oFF 0 0 100 0 400 Zero span setting oFF 0 0 100 0 500 Forced fully close open on 0 5 99 5 600 Dead band 0 0 700 Valve open degree charact...

Страница 65: ...hod Caution Time to reach target value is slow Increase the easy adjustment integral time I constant by one level within the range that overshoot does not occur 1 Increase the easy adjustment proporti...

Страница 66: ...If indicator position does not match with 50 of the gauge even if adjusted adjust the fork lever unit angle correctly referring Initial Adjustment 1 3 Confirm if the indicator indicate 0 and 100 of th...

Страница 67: ...e positioner for maintenance or replacing unit parts after installation make sure the supply pressure is shut off and all residual air pressure is released from piping When the fixed orifice is clogge...

Страница 68: ...whether direct or in reverse If reverse operation is selected in parameter mode parameter code 200 when power supply is turned off OUT1 output will become 0MPa and the positioner will start moving to...

Страница 69: ...g the air supply and be sure to perform Simple balance current adjustment through the calibration mode parameter code C20 Then apply the air while biAS is indicated on the LCD and perform the Simple b...

Страница 70: ...he piping Check the piping and fitting to stop leaks 66 Operation mode is different Change the operation mode auto manual mode 27 Fixed orifice and nozzle are clogged Inspect and clean the pilot valve...

Страница 71: ...eed back shaft and actuator Eliminate the play and properly mount them 10 to 12 The input current itself is unstable Check the input current system Ground properly 15 16 67 Rotation resistance of the...

Страница 72: ...oken Torque motor line is broken Supply pressure Check the positioner and actuator piping Perform a simple balance adjustment parameter code C20 Check that the potentiometer output and torque motor li...

Страница 73: ...troller Stop hunting with the PID constant setting parameter code 800 See Improved Controllability 0005 Impossible to check the balance current simple balance adjustment parameter code C20 has not bee...

Страница 74: ...is equipped for electric connection Pressure gauge 3 1 0MPa Type 101 Smart positioner Rotary type Accessory 1 Nil No accessory C Fork lever type fitting M Long type M8 1 5 D Fork lever type fitting S...

Страница 75: ...No DIG 31900 OM002 74 Drawing...

Страница 76: ...No DIG 31900 OM002 75...

Страница 77: ...No DIG 31900 OM002 76...

Страница 78: ...No DIG 31900 OM002 77...

Страница 79: ...No DIG 31900 OM002 78...

Страница 80: ...No DIG 31900 OM002 79...

Страница 81: ...No DIG 31900 OM002 80...

Страница 82: ...No DIG 31900 OM002 81...

Страница 83: ...No DIG 31900 OM002 82...

Страница 84: ...No DIG 31900 OM002 83...

Страница 85: ...pressed Air Cleaning Equipment Add the Electric wire diameter G 10 05 14 Compressed Air Cleaning Equipment was deleted Error in writing was corrected H 20 7 10 Change of Approval No 4 14 1 Sotokanda C...

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