NOTICE SM CRIMP 2000-V8.0 / Mai 2012
3
CONTENTS
1
SAFETY FIRST
............................................................................................................................................................................................................................................... 4
1.1
Presentation ................................................................................................................................................................................................................................... 4
1.2
The general safety device ............................................................................................................................................................................................................... 4
2
COMPLETENESS OF CONSIGNMENT
............................................................................................................................................................................................................ 5
2.1
Ordering spare parts and requesting Customer Service. ................................................................................................................................................................. 6
3
INITIAL START-UP
........................................................................................................................................................................................................................................ 6
3.1
Safety devices ................................................................................................................................................................................................................................. 6
3.2
Power connection ........................................................................................................................................................................................................................... 6
3.3
Starting the machine. ...................................................................................................................................................................................................................... 7
3.4
Keypad / Functions / Indicated Messages ....................................................................................................................................................................................... 8
3.4.1
The key ‘MODE’
.................................................................................................................................................................................................................. 8
3.4.2
The key ‘RESET’
................................................................................................................................................................................................................. 10
3.4.3
The keys + and - .............................................................................................................................................................................................................. 10
3.5
Splice band feeding system : How to install a new reel and to introduce the banding ............................................................................................................ 10
3.6
Checking the crimping height and clincher centring (assuming these have been correctly set, otherwise see section accordingly). ............................................ 12
3.6.1
Centring the clincher ....................................................................................................................................................................................................... 12
3.6.2
Controlling the crimping height ........................................................................................................................................................................................ 13
4
EXCHANGING THE TOOLING CASSETTE
......................................................................................................................................................................................................14
5
DISMANTLING THE tooling AND REPLACING SPARE PARTS
........................................................................................................................................................................16
5.1
Opening the tooling ...................................................................................................................................................................................................................... 16
5.2
Replacing the punch and/or the guide .......................................................................................................................................................................................... 17
5.3
Replacing the anvil ........................................................................................................................................................................................................................ 19
5.4
Replacing the cutting block ........................................................................................................................................................................................................... 20
5.6
Setting up the cutting-block .......................................................................................................................................................................................................... 22
5.7
The slice stop ................................................................................................................................................................................................................................ 22
5.8
Replacing and centring the clincher .............................................................................................................................................................................................. 23
6
THE tooling STORAGE DEVICE
....................................................................................................................................................................................................................25
6.1
View and data modifications of the technical datasheet .............................................................................................................................................................. 25
6.2
Updating the data of the technical sheet into the memory. ......................................................................................................................................................... 27
7
DISMANTLING AND REASSEMBLING
..........................................................................................................................................................................................................28
7.1
The frontal compartment ............................................................................................................................................................................................................. 28
7.2
The right-hand safety cover .......................................................................................................................................................................................................... 28
7.3
The left-hand safety cover ............................................................................................................................................................................................................ 29
7.4
The front panel ............................................................................................................................................................................................................................. 29
7.5
The belt ......................................................................................................................................................................................................................................... 31
7.6
The gear motor ............................................................................................................................................................................................................................. 33
7.7
The convertor parameters ............................................................................................................................................................................................................ 34
The parameters are handed with the technical sheet on the USB key. ........................................................................................................................................................... 34
7.8
List of inputs and outputs ............................................................................................................................................................................................................. 34
7.8.1
Inputs ............................................................................................................................................................................................................................... 34
7.8.2
Outputs............................................................................................................................................................................................................................. 34
8
TRANSPORTATION
.....................................................................................................................................................................................................................................35
8.1
Lifting/transporting the machine manually ................................................................................................................................................................................... 35
8.2
Transportation in a vehicle ........................................................................................................................................................................................................... 35
9
POSSIBLE ERRORS: HOW TO RECTIFY THEM?
.............................................................................................................................................................................................35
9.1
Punch guide centring problem ...................................................................................................................................................................................................... 37
9.2
Punch guide colliding or too far from the top of the clincher........................................................................................................................................................ 37
9.3
Splice shape imperfect .................................................................................................................................................................................................................. 38
9.4
Display is showing error “index the pin”
....................................................................................................................................................................................... 39
