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MAINTENANCE

INFORMATION

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Содержание MX Z TNT 600 HO E-TEC

Страница 1: ...and Maintenance Information Operator s Guide MX ZTM TNTTM 600HO E TECTM Read this guide thoroughly It contains important safety information Minimum recommended operator s age 16 years old Do not remo...

Страница 2: ...le at time of resale In USA products are distributed by BRP US Inc In Canada products are distributed by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recreational Pr...

Страница 3: ...S and the middle east 32 9 218 26 00 For Scandinavian and European countries 358 16 3208 111 For all other countries please con tact your respective distributor his coordinates are on www brp com or o...

Страница 4: ...y represent parts which have the same or a similar function It is understood that this guide may be translated into another language In the event of any discrepancy the English version shall prevail S...

Страница 5: ...1 Speedometer 40 2 Tachometer RPM 40 3 Gauge Digital Display 40 4 Gauge Pilot Lamps 42 5 Gauge SET S Button 44 6 Throttle Lever 44 7 Brake Lever 44 8 Parking Brake Lever 44 9 Electronic Reverse RER B...

Страница 6: ...Sea Level 63 Emergency Starting 63 Towing an Accessory 64 Towing Another Snowmobile 64 Transporting the Vehicle 64 SUSPENSION ADJUSTMENTS 65 Rear Springs Comfort 65 Center Spring Steering Behavior 66...

Страница 7: ...Spark Plug 94 Spark Plug Removal Installation 94 Fuse Removal Inspection 95 BODY FRAME 96 Vehicle Cleaning and Protection 96 Bulb Replacement 96 Headlamp Beam Aiming 97 STORAGE AND PRESEASON PREPARATI...

Страница 8: ...6 _______________________...

Страница 9: ...SAFETY INFORMATION ____________ SAFETY INFORMATION ____________ 7...

Страница 10: ...roper opera tion of your vehicle as well as training those whom you allow to ride or drive There may be noticeable handling and performance differences from one snowmobile to the other A snowmobile is...

Страница 11: ...cular needs and uses Injury or death may result to the snowmobile operator passenger or bystander if the snowmobile is used in risky conditions which are beyond the driver s passenger s or snowmobile...

Страница 12: ...ou think Play it safe Be prepared to use evasive driving Venturing out alone with your snow mobile could also be hazardous You could run out of fuel have an accident or damage your snowmo bile Remembe...

Страница 13: ...spect the track stop the engine tilt the vehicle on its side and remove blockage with a piece of wood or branch Never allow anyone near a rotating snowmobile track Maintenance Know your snowmobile and...

Страница 14: ...cap slowly If a differen tial pressure condition is noticed whistling sound heard when loos ening fuel tank cap have vehicle inspected and or repaired before further operation Do not overfill or top o...

Страница 15: ...ning to the safe use and operation of snowmobiles It is your responsibility as a snowmobiler to learn and obey these laws and reg ulations Respect and observance will result in safer snowmobiling for...

Страница 16: ...when it is not on ground Turning Handlebar allows the steering of the vehicle As the handlebar is rotated to right or left the skis are turned right or left to steer the snowmobile Stopping Before rid...

Страница 17: ...your snowmobile go where you want it to When turning on the side of a hill you and your passenger must be ready to shift body weight to help it turn in the desired direction Driver and passenger s mus...

Страница 18: ...r Certain snowmobiles are designed for an operator only others can allow one passenger only and others can allow up to two passengers Refer to the indications on the vehicles to know if any particular...

Страница 19: ...ext maneuver and is able to prepare himself accordingly The operator also benefits from the sup port of his grip on the handlebar In contrast the passengers have to re ly on the operator s careful and...

Страница 20: ...en rocks or tree stumps partially hidden by a recent snowfall Deep Snow In deep powder snow your vehicle could begin to bog down If this oc curs turn in as wide an arc as possi ble and look for a firm...

Страница 21: ...afe speed Continue as far as you can in this direction then switch to an opposite hill angle and rid ing position A direct climb could present problems Choose the standing position accel erate before...

Страница 22: ...ily distinguish ravines ditches or other obstacles Goggles with colored lenses should always be worn under these condi tions Unseen Obstruction There may be obstructions hidden beneath the snow Drivin...

Страница 23: ...n railroad tracks It is ille gal Railroad tracks and railroad rights of way are private property A snow mobile is no match for a train When crossing a railroad track stop look and listen Night Rides T...

Страница 24: ...rm and raise the hand to a vertical position so it forms a right angle at the elbow Ev ery snowmobiler should relay any sig nal to the ones behind Trail Stops Whenever possible pull off the trail when...

Страница 25: ...iceable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation period If your snowmobile is equipped with traction enhancing p...

Страница 26: ...now and ice but will have no notice able effect on soft snow This can cause sudden variations in traction un der certain conditions WARNING To prevent surprises that could lead to a loss of control of...

Страница 27: ...your snowmobile if it is not equipped with the tunnel protec tors designed for your particular mod el Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that c...

Страница 28: ...e Information Operator s Guide MX ZTM TNTTM 600HO E TECTM Read this guide thoroughly It contains important safety information Minimum recommended operator s age 16 years old Do not remove this Operato...

Страница 29: ...ions for the stud bolts INSTALLING AN INCORRECT NUMBER OF STUDS OR AN IM PROPER INSTALLATION CAN IN CREASE THE RISK OF THE TRACK TEARING OR SEVERING POS SIBLY RESULTING IN SERIOUS INJURY OR DEATH Main...

Страница 30: ...L A M O T O N E I G E I N C THIS MODEL HAS BEEN EVALUATED BY AN INDE PENDENT TESTING LABOR ATORY AND IT MEETS ALL SSCC SAFETY STANDARDS IN EFFECT ON THE DATE OF ITS MANUFACTURE SPONSORED BY THE SNOWMO...

Страница 31: ...s specific behavior and terrain conditions Ride slowly Excessive speed and reckless driving can kill ALWAYS adjust your speed according to snow conditions and circumstances Steering control and braki...

Страница 32: ...ruction 8 NEVER STAND BEHIND or near a rotating track Only spin track at lowest possible speed whenever off the ground Broken track or debris could be projected with great force which could sever legs...

Страница 33: ...xxxx xxxx xxxx xxxx mmo2007 009 070 Instruction 13 mmo2008 008 023 BRAKE DISK GUARD Instruction 14 mmo2008 008 024 FUEL INJECTORS HANGTAG not shown 704901107 vmo2006 005 009_en 30 ___________ SAFETY...

Страница 34: ...ENVIRONMENT INFORMATION _____________________ 31...

Страница 35: ...to the environment Abuse of land fa cilities and resources inevitably leads to restrictions and closures of both private and public land In essence the greatest threat to our sport is all around us W...

Страница 36: ...there is a link between protecting your environment and your own safe ty Respect wildlife and be particularly sensitive of animals that are rearing young or suffering from food short age Stress can s...

Страница 37: ...y to see winter and all its natural majestic wonders is an experience cherished by snow mobilers Light Treading will preserve this opportunity and will make it pos sible for us to expose others to the...

Страница 38: ...VEHICLE INFORMATION _____________________ 35...

Страница 39: ...ranty purposes or to trace your snowmobile in the event of loss These num bers are required by the authorized SKI DOO dealer to complete warran ty claims properly No warranty will be allowed by BRP if...

Страница 40: ...Engine Serial Number Location mmo2008 008 025_a 600 HO E TEC ENGINE RH SIDE OF ENGINE COMPARTMENT 1 Engine serial number _____________________ 37...

Страница 41: ...rols instruments equipment do not apply or are optional on some models In these cases their reference numbers are deliberately missing in the illustrations 22 17 21 22 18 22 13 16 24 17 19 20 22 17 22...

Страница 42: ...23 18 26 mmo2008 008 015_a mmo2008 008 011_a TYPICAL mmo2008 008 012_a TYPICAL mmo2008 008 013_a TYPICAL mmo2008 003 013_f _____________________ 39...

Страница 43: ...ds and Guards 23 Track 24 Seat Latch 25 Electric Visor Jack Connector 26 Rear Rack 1 Speedometer Measures vehicle speed in miles or kilometers The speedometer is factory preset in Imperial units but i...

Страница 44: ...e be tween functions or to reset predefined functions mmo2008 008 016_a SET BUTTON DISPLAY FEATURES FUNCTIONS REFER TO TOPICS Odometer A Trip meter A or B resetable B Trip hour meter resetable C Fuel...

Страница 45: ...cular condition mmo2008 008 019_a PILOT LAMPS SPEEDOMETER 1 Overheating 2 Battery voltage 3 DESS system operation mmo2008 008 020_a PILOT LAMPS TACHOMETER 1 Headlamp beam position 2 Electronic reverse...

Страница 46: ...ne management system fault that can change the normal operation of the engine see an authorized SKI DOO dealer as soon as possible 4 short beeps every 2 minutes Engine under protection mode Ensure rec...

Страница 47: ...ttle lever operation each time before starting the en gine The lever must return to its original position once released Otherwise do not start engine 7 Brake Lever When squeezed the brake is applied W...

Страница 48: ...o different positions mmo2007 009 037_a TYPICAL ENGAGE MECHANISM Step 1 Squeeze and maintain brake lever Step 2 Adjust locking lever 1 Position 1 2 Position 2 3 OFF To Release Mechanism Squeeze brake...

Страница 49: ...bar is rotated to right or left the skis are turned right or left to steer the snow mobile WARNING Fast reverse while turning could result in loss of stability and con trol 14 Tether Cut Out Switch Ge...

Страница 50: ...talled the engine will start but will not reach drive pulley engagement speed to move ve hicle Make sure the DESS key is free of dirt or snow A30H08A 1 DESS KEY 1 Free of dirt or snow Additional DESS...

Страница 51: ...WARNING If the switch has been used in an emergency caused by a suspect ed malfunction the source of the malfunction should be determined and corrected before restarting en gine See an authorized SKI...

Страница 52: ...le bumper mmo2008 008 021_a REAR 1 Grab handle bumper CAUTION Do not use skis to pull or lift snowmobile 19 Tool Kit A tool kit containing tools for basic maintenance is supplied with the ve hicle Too...

Страница 53: ...contact with tuned pipe mmo2008 003 018_a INSTALLED CORRECTLY 1 Drive belt over bumper 2 Ensure there is no contact with tuned pipe 22 Shields and Guards WARNING Never operate engine without belt guar...

Страница 54: ...permits the installation of special studs or a track for which the manu facturer forbids it Tracks approved for the installation of special studs have a stud symbol see illustration molded into the tr...

Страница 55: ...on CAUTION Riding the vehicle with any objects between the seat and the fuel tank could damage the fuel tank NEVER place any objects be tween seat and fuel tank Position seat in place Push seat forwar...

Страница 56: ...visor jack connector 26 Rear Rack WARNING All objects in rear rack must be properly latched Do not carry any breakable objects Excessive weight in rack may reduce steer ing ability mmo2008 008 021_b...

Страница 57: ...a proportion of 150 mL 5 U S oz of gas line antifreeze added to 40 liters 10 1 2 U S gal of gas This precaution is in order to reduce the risk of frost buildup in carburetors which may lead in certain...

Страница 58: ...tic motor oil and never mix these with out board motor oil Do not use NMMA TC W TC W2 or TC W3 outboard two stroke engine oils or ashless two stroke engine oils Avoid mix ing different brands of API T...

Страница 59: ...coolant is necessary or if entire system has to be refilled refer to an authorized SKI DOO dealer mmo2007 009 010_a TYPICAL 1 Coolant tank 2 COLD LEVEL line Brake Fluid Recommended Fluid Always use br...

Страница 60: ...ual with the lower edge mmr2008 047 002_a 1 Magnetic check plug NOTE It is normal to find metallic par ticles stuck to magnetic check plug If bigger pieces of metal are found re move the chaincase cov...

Страница 61: ...amage during the break in period Belt A new drive belt requires a break in pe riod of 50 km 30 miles Avoid strong acceleration deceleration pulling a load or high speed cruising 10 Hour Inspection NOT...

Страница 62: ...ased Check the parking device Apply parking brake and check if it oper ates properly Activate the throttle control lever several times to check that it oper ates easily and smoothly WARNING Throttle l...

Страница 63: ...e or objects No one is to be standing in front of or in back of the snowmobile Clothing Be warmly dressed with clothing designed for snowmobiling Engine Starting Procedure Recheck throttle control lev...

Страница 64: ...recommended to warm up the engine to its normal operating tem perature before shifting Shifting in Reverse WARNING Shifting to reverse mode on these snowmobiles is done by depress ing the RER button...

Страница 65: ...ration Care Shut off the engine Install rear of ve hicle on a wide base snowmobile me chanical stand Remove snow and ice from rear suspension track front suspension steering mechanism and skis Always...

Страница 66: ...NING Do not wind starting rope around your hand Hold rope by the han dle only Do not start the snowmo bile by the drive pulley unless it is a true emergency situation Have the snowmobile repaired as s...

Страница 67: ...ble a rope can be used provided you proceed with extra caution In some areas it may be illegal to do so Check with state or local authorities Remove the drive belt attach the rope to the ski legs spin...

Страница 68: ...and retest Proceed me thodically until you are satisfied WARNING Always remove the tether cord cap DESS key before performing any maintenance or adjustment unless otherwise specified Vehi cle must be...

Страница 69: ...at a time Test run the vehicle under the same conditions trail speed driver riding position etc Proceed method ically until you are satisfied NOTE Left and right adjustment cams must be set at the sam...

Страница 70: ...may become warped Use tool provided with vehicle to ad just coupling blocks NOTE When in driving position the coupling blocks should not touch the rubber stoppers mmo2007 009 014_b LH COUPLING BLOCK A...

Страница 71: ...ting to a different hole Front Shocks Spring Handling Ride at moderate speed and check for proper handling Adjust front springs accordingly WARNING Always adjust both front springs to same position FR...

Страница 72: ...ground pressure Reduce front suspension spring preload Increase center spring preload Rear of snowmobile seems too stiff Reduce rear spring preload Rear of snowmobile seems too soft Increase rear spri...

Страница 73: ...gine Check fuel tank level add fuel if necessary ENGINE LACKS POWER AND CLUTCH DOES NOT ENGAGE 1 DESS did not read tether cord cap DESS key code DESS pilot lamp blinks slow short beeps repetitive Engi...

Страница 74: ...dealer SNOWMOBILE CANNOT REACH FULL SPEED 1 Drive belt Check item 3 of ENGINE LACKS POWER AND CLUTCH DOES NOT EN GAGE 2 Incorrect track adjustment See MAINTENANCE INFORMATION and or an authorized SKI...

Страница 75: ...72 2 8 Stroke mm in 73 2 9 Maximum horsepower RPM 8100 RPM Carburetion Direct injection E TEC Exhaust system Single tuned pipe baffle muffler DRIVE SYSTEM Drive pulley type TRA III Driven pulley type...

Страница 76: ...dlamp bulb HI LOW beam 2 x 60 55 Watts H 4 Taillight bulb 521 Type NGK PZFR6F 2 Gap Not adjustable 0 8 0 mm 0 1 mm 031 0 in 004 in Spark plug Torque Refer to SPARK PLUG INSTALLATION for proper install...

Страница 77: ...remix P N 219 700 362 CAPACITIES Fuel tank L U S gal 40 10 6 Oil tank L U S quarts 3 7 3 9 1 Measure gap between slider shoe and bottom inside track when exerting a downward pull to the track 2 CAUTIO...

Страница 78: ...MAINTENANCE INFORMATION _____________________ 75...

Страница 79: ...ore performing any mainte nance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from the trail WARNING Observe WARNINGS and CAUTIONS mentioned throughout this guid...

Страница 80: ...SON PART TASK LEGEND ENGINE Rewind starter L C I Engine motor mounts I I I Exhaust system I I I Exhaust manifold screws I I Engine lubrication T Cooling system I I I Coolant I R Crankshaft PTO seal I...

Страница 81: ...ve and driven pulleys I I C I C Tightening torque of drive pulley screw I I Driven pulley preload I I I Brake fluid I I R I Brake hose pads and disk I I I Drive chain tension I I I Chaincase oil R Tra...

Страница 82: ...RIZED SKI DOO DEALER PRESEASON PART TASK LEGEND ELECTRICAL SYSTEM EMS fault codes I I Spark plugs REPLACE EVERY 3 YEARS OR 10 000 km 6200 mi Battery if so equipped I I I I Wiring harnesses cables and...

Страница 83: ...sepower family and certify these engines with the United States of America Environmental Pro tection Agency EPA An emissions control information label showing emission levels and engine specifica tion...

Страница 84: ...o the original intent of the design The responsibilities listed above are general and in no way a complete list ing of the rules and regulations per taining to the EPA requirements on ex haust emissio...

Страница 85: ...sion be maintained when reinstalling Remove the tether cord cap DESS key Open engine compartment LH side panel Remove retaining pin mmo2008 007 016_a 1 Retaining pin Lift rear portion of guard then re...

Страница 86: ...y mis alignment excessive RPM with frozen track fast starts without warm up pe riod burred or rusty sheave oil on belt or distorted spare belt Contact an authorized SKI DOO dealer Drive Belt Removal O...

Страница 87: ...adjustment tool 2 Adjustment ring To remove the drive belt slip the belt over the top of driven pulley mmr2008 042 002 Remove drive belt from drive pulley Install and adjust drive belt re fer to DRIV...

Страница 88: ...lley sheaves use the following tool from tool kit mmo2008 003 042 SUSPENSION ADJUSTMENT TOOL Turn adjustment ring counterclock wise 1 turn then manually rotate drive belt to position it properly insid...

Страница 89: ...UTION Overtightening swivel ring will modify drive belt adjust ment and reduce drive belt life span mmr2008 042 006_b 1 Swivel ring Then snug up the locking nut mmr2008 042 003_a DRIVEN PULLEY 1 Locki...

Страница 90: ...tude or surface condition may vary this critical engine RPM thus affecting snowmobile effi ciency This adjustable drive pulley allows set ting maximum engine RPM to main tain maximum power Calibration...

Страница 91: ...cluding the possibility of death See your SKI DOO dealer to main tain or service the drive pulley Improper servicing or mainte nance may affect performance and reduce belt life Always re spect mainten...

Страница 92: ...Track Tension and Alignment NOTE Track tension and alignment are interrelated Do not adjust one without the other WARNING To prevent serious injury to indi viduals near the snowmobile NEVER stand behi...

Страница 93: ...free of all particles which could be thrown out while track is rotating Keep hands tools feet and clothing clear of track Always lift the snowmobile on a wide base stand with a rear deflector panel E...

Страница 94: ...adjustment bolt on side where the slider shoe is the farthest from the track insert guides A01F0BA 1 2 3 1 1 Guides 2 Slider shoes 3 Tighten on this side Tighten retaining bolts WARNING Properly tigh...

Страница 95: ...ld up and cause prema ture slider shoe wear Suspension Stopper Strap Condition Inspect stopper strap for wear and cracks bolt and nut for tightness If loose inspect holes for deformation Replace as re...

Страница 96: ...rods ball joints ski bolts ski legs etc If necessary contact an autho rized SKI DOO dealer Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn contac...

Страница 97: ...Always wear safety goggles when using pressurized air Unscrew spark plugs completely then remove them Installation Prior to installation make sure that contact surfaces of cylinder head and spark plu...

Страница 98: ...remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted CAUTION Do not use a higher rat ed fuse as this can cause severe damage to electrical components...

Страница 99: ...luding shock chromed rods with XP S Lube P N 293 600 016 Wax painted portion of the vehicle for better protection NOTE Apply wax on glossy finish on ly Protect the vehicle with a cover to prevent dust...

Страница 100: ...2007 009 063_a Step 1 Push both sides Step 2 Pull to release 1 Spindle Pull bulb and replace Properly rein stall parts mmo2007 009 064_a PULL BULB AND REPLACE Taillight If taillight bulb is burnt expo...

Страница 101: ...roved cover to prevent dust accumulation during storage CAUTION The snowmobile has to be stored in a cool and dry place and covered with an opaque but ventilated tarpaulin This will pre vent sun rays...

Страница 102: ...WARRANTY _____________________ 99...

Страница 103: ...r any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator s Guide Damag...

Страница 104: ...not be enforce able against BRP BRP reserves the right to modify this warranty at any time being understood that such modification will not alter the warranty conditions applicable to the products so...

Страница 105: ...new and unused by its first owner from a BRP dealer authorized to distribute Ski Doo snowmobiles in the country in which the sale occurred BRP dealer The BRP specified pre delivery inspection process...

Страница 106: ...lac ing such parts with new genuine Ski Doo parts without charge for parts and labor at any authorized BRP dealer during the warranty coverage period BRP reserves the right to improve or modify produc...

Страница 107: ...ubmit your complaint in writing or call the appropriate number below In Canada BOMBARDIER RECREATIONAL PRODUCTS INC Consumer Services Group 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Tel 819 5...

Страница 108: ...owing are not warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described i...

Страница 109: ...VERAGE PERIOD This warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWELVE 12...

Страница 110: ...der this warranty are limited to at its sole discretion repair ing parts found defective under normal use maintenance and service or replac ing such parts with new genuine Ski Doo parts without charge...

Страница 111: ...BRP FINLAND OY Service Department Ahjotie 30 FIN 96320 Rovaniemi Finland Tel 358 16 3208 111 For all other countries please contact our North American office BOMBARDIER RECREATIONAL PRODUCTS INC Cons...

Страница 112: ...warranted under any circumstances Normal wear and tear Routine maintenance items tune ups adjustments Damage caused by failure to provide proper maintenance and or storage as described in the Operator...

Страница 113: ...very to the first retail consumer or the date the product is first put into use whichever occurs first and for a period of TWENTY FOUR 24 CONSECUTIVE MONTHS for private use owners and TWELVE 12 CONSEC...

Страница 114: ...tributor dealer proof of purchase of the product and must sign the repair work order prior to starting the repair in order to validate the warranty repair All parts replaced under this limited warrant...

Страница 115: ...ntact BRP at the address listed below For Russia CIS and the Middle East please contact our European office BRP EUROPE N V Consumer Services Group Skaldenstraat 125 9042 Gent Belgique Tel 32 9 218 26...

Страница 116: ...elow In Canada In USA BOMBARDIER RECREATIONAL PRODUCTS INC BRP US INC Warranty Department 75 J A Bombardier Street Sherbrooke Qu bec J1L 1W3 Fax Number 819 566 3590 Warranty Department 7575 Bombardier...

Страница 117: ...566 3590 For Russia CIS and the Middle East BRP EUROPEAN DISTRIBUTION After Sales Service Department Chemin de Messidor 5 7 1006 Lausanne Switzerland Fax Number 41213187801 For Scandinavian and Europ...

Страница 118: ...al vehicle is stolen you should notify BRP or an authorized SKI DOO dealer We will ask you to provide your name address phone number the vehicle identification number and the date it was stolen V00A2F...

Страница 119: ...116 _____________________...

Страница 120: ...GLISH GUIDE DU CONDUCTEUR MX Z TNT 600HO E TEC ANGLAIS FAIT AU MADE IN CANADA U M P C AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC OR ITS AFFILIATES 2007 BOMBARDIER RECREATI...

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