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Round Baler ACTION 120

USE AND MAINTENANCE MANUAL - 40 -

6.14 TROUBLESHOTTING: CAUSE AND POSSIBLE REMEDY

TROUBLE

CAUSE

REMEDY

Drive chain making excessive
noise

- Insufficient lubrication

- Top up oil

The press chamber does not
close properly

- Problems with the hydraulics

- Check the system

- Material residues preventing
closure

- Remove residues

Closing hooks not synchronized

Hook

connection

rod

not

properly adjusted

- Adjust the relevant adjusters

The main chain turns but the
product is not fed in

- Safety bolt sheared off

- Replace the safety bolt

During the binding, the twine

- Knife not cutting

- Sharpen or replace the knife

is not cut

- Twine brake not adjusted
properly

- Increase the tension of the twine

The twine is caught by the bale

- Twine not wound around the
pulley

- Correct the winding on the pulley

but the binder carriages do not
move

- The dragging chain pin is broken

- Replace the broken link or the whole chain

Bale too light

- Pressure not regulated properly

- Adjust the operating pressure

- RPM too low

- Increase the revolutions of the

round baler’s power takeoff

-Pick-up with tractor going too fast

- Reduce forward speed

- Windrow too large

-Alter the windrow size

The bale does not exit the
chamber

- Baling pressure too high

- Reduce the baling pressure

Correct the tractor path

- Windrow too far off to the side

Bale poorly shaped

Irregular feeding

Correct the tractor path

Pick-up irregular

- Pick-up too high

Alter the height of the Pick-up wheels

The round baler in feed throat
jams

- Windrow too thick and irregular

- Alter the windrow size

Correct the tractor’s path

-Windrow too far off to the side

- Pick-up with tractor going too fast

- Stop and reverse with the power takeoff
engaged, lift and lower the Pick-up. Resume
forward motion with a lower speed

- RPM too low

Increase the revolutions of the round baler’s

power takeoff

Irregular netting over the surface
of the bale

- The netting is not taut between the
support and binder

- Check the tension of the netting

Electrically controlled binding

- No power

- Check fuse on the tractor

-Twine overstretched

- Decrease twine tension

Gear box does not work

- Incorrect command set on

- Change the functions on the

automatically

control unit

electronic control panel

- Sensor not working

- Replace the sensor

Содержание Action 120

Страница 1: ...Before starting to use the machine read the instructions Use and maintenance manual Round baler ...

Страница 2: ...h wide windrow 21 4 4 3 Start the feeding 21 4 4 4 Bale discharge 21 5 USE INSTRUCTIONS 23 5 1 Prior to use 23 5 1 1 Work position 23 5 2 Hitching to the tractor 23 5 3 P T O Shaft 23 5 3 1 Torque limiter with shear bolt 25 5 4 Adjustment carriageway 25 5 5 Hydraulic connection 25 5 6 Electric system 26 5 7 Electric signal of final density of pressing M50 26 5 8 Electric switch board M100 optional...

Страница 3: ...ery 24 hours of use 36 6 7 After the first 50 hours of use 36 6 8 Every 50 hours of use 36 6 9 Every 400 hours of use 36 6 10 Lubrication 36 6 11 Extraordinary maintenance 37 6 11 1 Lifting through hydraulic jacks 37 6 12 Storage 38 6 13 Hydraulic diagram 39 6 14 Troubleshotting cause and possible remedy 40 7 SPARE PARTS 42 7 1 Spare parts 42 ...

Страница 4: ...ular interest for the machine and or operator their meaning is indicated here below DANGERS CAN BE OF 3 LEVELS DANGER The writing DANGER indicates the maximum danger and warns that if the described operations are not properly carried out this can cause serious injury death or long term health risks WARNING The signal WARNING warns that if the described operations are not properly carried out this ...

Страница 5: ...ine s service life Should it be damaged or lost apply immediately to the Manufacturer for a new copy 1 1 1 Intended users of the manuals This manual represents the fundamental instrument for the personnel authorized to perform various operations concerning the machine i e Personnel in charge of the transportation and handling of the machine Personnel in charge to operate with the machine Maintenan...

Страница 6: ...ght drawbar for hooking to the tractor The motive power required for the machine s operation is transmitted from the tractor by means of the power takeoff shaft bearing CE marking and the connection of the round baler s electrical system to the tractor s 12V power socket To connect the electrical system the power cable must be connected to the tractor on the 12V socket and the light cable to the s...

Страница 7: ...es 1 Rear door for unloading of bales 2 Rear lights 3 Wheels 4 Wheels pick up 5 Pick up 6 P T O shaft with protection cup 7 Towing link draw bar with adjustable height 8 Parking jack 9 Rake 10 Identification plate 11 Flexible pipes oil dynamic installation 12 Adjusting lever bales density 13 Front cover plate ...

Страница 8: ... 3 11 5 80 15 3 Tires optional 11 5 80 15 3 15 0 55 17 15 0 55 17 Nr RPM at the P T O RPM min 540 540 P T O shaft Shearing bolt 1050 Nm Bullone di trancio 1050 Nm Weight on towing eye kg 340 Dimensions free towing eye mm Ø 35 Ø 100 Empty weight full optional kg 2020 kg 2120 kg 2070 kg 2170 kg Available with towing eye Ø40 Ø100 fix and with towing eye Ø45 Ø105 homologated France Pic 2 Overall dimen...

Страница 9: ...Round Baler ACTION 120 USE AND MAINTENANCE MANUAL 9 C 188 cm D 360 cm E 35 100 cm F 201 cm ...

Страница 10: ...airs and transporting a machine SKILLED PERSONNEL The term is used to describe people specially trained and qualified to perform any maintenance or repair needing for specific knowledge of the machine its operation the safety devices the operating procedures and who are aware of the hazards rising from the use of the machine and consequently are able to avoid them AUTHORIZED SERVICE CENTRE The Aut...

Страница 11: ...ween the line and the machine the operator might be involved even with lethal consequences It is strictly forbidden to work or get in contact with the machine while the tractor engine is on before getting close to the machine or to the P T O shaft stop the P T O stop the tractor enter the packing brake and remove the key from the command panel During the machine operation it is strictly forbidden ...

Страница 12: ... and work starting operations must be done compulsory with the machine leaned on the ground by the standing foot tractor turned off well stopped and key off the dashboard Should the machine be used on public roads follow the traffic laws in force in the country where the machine is used It s very important to bear in mind that the road grip direction and brake capacity can be influenced also remar...

Страница 13: ...8 Class 10 9 M 4 3 0 4 4 M 5 5 9 8 7 M 6 10 15 M 8 25 36 M 10 49 72 M 12 85 125 M 14 135 200 M 16 210 310 M 18 300 430 M 20 425 610 M 24 700 990 For setting maintenance clearing assembling etc with the machine lifted up keep as a precaution adequate support equipment Spare parts must correspond to the specifications defined by the Manufacturer Use original spare parts only The operating instructio...

Страница 14: ...se of replacement of a component with a sticker on it this one must be replaced and affixed to the new component WARNING All the safety signs positioned on one side of the round baler and illustrated hereunder have to be applied in exactly the same position on the other side as well 1 Before starting to work carefully read the operating instructions 2 Before starting cleaning and maintenance opera...

Страница 15: ...nd do not stand under the area of discharge of the bale while the rear door is open or without having activate before the suitable safety devices 11 Crushing hazard Do not get close to the machine while it is working and in particular do not stand in between any barrier and the back of the round baler 12 Crushing hazard Do not stand in the operating area of the round baler especially while the bal...

Страница 16: ... It is compulsory to turn off the engine and the control unit during the maintenance on the machine 16 Warning Do not get close to the feeding parts while the round baler is moving or the tractor is in motion It is compulsory to turn off the engine and the control unit during the maintenance on the machine 2 3 INDICATION SIGNALS 17 Greasing points 18 RPM at P T O 19 Hook up points for lifting ...

Страница 17: ...Round Baler ACTION 120 USE AND MAINTENANCE MANUAL 17 Pic 4 Safety signs position on the machine ...

Страница 18: ... perfectly levelled in order to avoid eventual load movements WARNING Once moved the machine on the lorry or on the wagon make sure it is well blocked and steady Tires must be blocked using suitable blocks Firmly secure the machine to the surface where it s laid by ropes or chains well tied up to the hooking points on the surface and suitable for the machine in order to block the movement After th...

Страница 19: ...e direction Eventually try again Pic 7 Loading ramp 3 4 CIRCULATION ON THE ROAD The round baler is considered an agricultural towed machine WARNING For the circulation on the road the machine must be homologated according to the rules in force in the country where circulating The circulation on the road must be compulsory with unloaded machine that is without bales or other material inside The mac...

Страница 20: ... 10 0 75 15 3 8PR 3 3 2 11 5 80 15 3 8PR 2 7 3 4 15 0 55 17 10PR 2 5 2 7 400 60 15 5 10PR 136A8 2 4 2 6 19 0 45 17 10PR 138A8 2 2 3 480 45 17 146 A8 2 2 3 WARNING It s important to periodically check the right tire pressure in order to avoid accidents 3 4 2 Admitted slopes The round baler stability is influenced by the ground conditions and by the type of towing tractor The presence of the bale in...

Страница 21: ...side for the same distance Feeding must grant an uniform distribution of the product on the whole chamber length 4 4 2 Feeding with wide windrow In case of windrows having such a width to occupy the whole extension of the pick up it is necessary to proceed keeping a straight way until both augers are occupied by the entering material Instead if the windrow has such a width not to effect the sidewa...

Страница 22: ...Round Baler ACTION 120 USE AND MAINTENANCE MANUAL 22 Don t use bale ejector with hilly grounds ...

Страница 23: ...al data Minimum Power required Make sure no objects have been set down on the baler and that no people and or animals are in the immediate vicinity of the baler s range and that the power takeoff is disengaged Make sure the round baler is in a stable horizontal position and a little bit behind of 2 3 degrees and that the tractor s towing hitch is positioned at the same height as the towing eye of ...

Страница 24: ...t use the P T O shaft as a support or footboard The angle working of the cardan shaft must be the minimum possible max 10 15 this favours a longer life both of the shaft and the round baler The angle between the tractor drive and the telescopic parts of the P T O shaft in working conditions at 540 RPM must not exceed the 16 limit for the standard and 70 for the wide angle shaft If this limit canno...

Страница 25: ...an shaft Partially threaded screw M6 X 40 class 8 8 ISO 4014 CAUTION Before inserting the P T O make sure that the rotation speed corresponds to the one required by the machine 540 R min 5 4 ADJUSTMENT CARRIAGEWAY For working on mountain hill and in presence of high slopes for obtaining a wider carriageway unscrew the screws of U bolt 2 Pic 5 and screw 1 Pic 5 remove the hub in the position need a...

Страница 26: ...d the lowering with a proper support The hydraulic flexpipe are marked with the indications of Manufacturer code Date of production Maximum operating pressure WARNING Replace the hydraulic pipes if they appear damaged or every 5 years of operation 5 6 ELECTRIC SYSTEM The round baler is equipped with a lighting system The tractor must therefore be equipped with a 7 pin socket in which to insert the...

Страница 27: ...livery connectors have to be connected with baler WARNING If the control device will be fed with inverted polarity it won t be possible to switch it on and display will keep switched off 5 9 2 Control description Pic 12C Automatic switch board M200 The switch board M200 has the following functions Pic 12C 1 MULTIFUNCTION DISPLAY On the left hand side it display selected binder twine net On the cen...

Страница 28: ...e settled pressure the buzzer starts to utter its sound and STOP LED switches on Press START key and keep it pressed till twine or net won t have caught in this case can be seen a rise of the rotation speedy of twine pulley or of net roll 8 Binding end has signalled by the buzzer with 3 sounds each of which lasts 1 second and by STOP LED which starts to flash 9 Open the rear door to discharge bale...

Страница 29: ... the pulley 4 fig 14 for one tour while the second twine directly on the proper rings driving twine Pic 15 sliding them between the small wheels Pic 15 from this last one the twines must be stick out for around 15 cm Pic 15 Twine binding The pulley is equipped of 3 grooves According to the groove increase or decrease the twine around the cylindrical bale Pulley diameter Wrapping passage Big Narrow...

Страница 30: ...the rubber roller Pic 19 and metal roller by approx 15 cm past the linking rod Pic 19 Pic 18 Net insertion Pic 19 Net passage DANGER For avoiding the accidental click of knife during this operation keep opened the rear door of baler It is absolutely avoid put the hands between the knives and counter knives Control the correct insertion of net Cut the excess portion of net For recharging the net ho...

Страница 31: ...rder to ensure binding is secure 5 12 IN WORKING In order to commence picking up and pressing proceed as follows Hitch the round baler to the tractor as described in section 5 2 Hitching to the tractor Make sure the twine or netting has been installed on the binding device Using the hydraulic distributor control lever perform the various actions to make sure it is working properly Close the rear g...

Страница 32: ...sure pressurizing the closing cylinders again The round baler is now ready for the next bale formation In case of very large windrows is advisable to limit the feed speed and increase the speed of the cardan shaft 5 13 ADJUSTING ROUND BALE DENSITY The round baler features a manually adjustable graduated rod Pic 23 so that the compactness of the bales can be adjusted to suit the Pick up requirement...

Страница 33: ...ck up Stop the engine Fix the collector in a raised position and close the tap located on the control tube Drain the hydraulic circuit pressure Check that the tailgate is closed and that all the parts of the machine are completely stopped and in rest position Lower the support foot until it touches the ground Disconnect the various connections hydraulic hoses and electric cables Withdraw the PTO s...

Страница 34: ...ways sure that all protections are well closed before working or transporting the machine P T O shaft support has the function to support it when the machine is stopped You haven t to work or to transport the machine when the P T O shaft is on this support Switch off the tractor and engage the parking brake by bringing the key with you Disconnect the cardan shaft and place it on the rudder support...

Страница 35: ...ipples Inserting a large amount of grease in the greasing point at a high pressure may damage the bearing protections Perform this operation with due care Any worn areas should be treated with a coat of rust inhibitor DANGER Keep lubricants out of the reach of children Read the warnings and safety instructions indicated on the lubricant containers carefully After use wash your hands and any other ...

Страница 36: ...ph 6 8 6 8 EVERY 50 HOURS OF USE Every 50 W H or even more frequently check the gearbox oil level through the inspection window Lubricate the cardanic transmission according to the quantities and the methods indicated in the cardan shaft manual 6 9 EVERY 400 HOURS OF USE Every 400 W H change the gearbox oil with oil type Agip BLASIA 220 the required amount is about 2lt To do it is necessary to Uns...

Страница 37: ...EXTRAORDINARY MAINTENANCE The extraordinary maintenance operations must be carried out by expert staff well trained The manufacturer is available to give information or explanation on what to do in case of repair or maintenance 6 11 1 Lifting through hydraulic jacks To carry out the operations of substitution of the tires or intervention on the axle may be necessary to lift the rear part of the ro...

Страница 38: ...delete any traces of dirty Perform a careful checking and if is necessary replace damaged or worn parts Check all nuts and bolts are properly tightened Perform the complete greasing operation lubricating all the points chains included Any worn areas should be treated with a coat of rust inhibitor Parking the machine in a dry and sheltered place If these operations are carried out with care the adv...

Страница 39: ... USE AND MAINTENANCE MANUAL 39 6 13 HYDRAULIC DIAGRAM POS MEANING POS MEANING 1 Tractor simple effect Max 210 bar 2 Tractor simple effect Max 210 bar 3 Cylinder pick up 4 Cylinder door opening 5 Cylinder catenary connection ...

Страница 40: ...evolutions of the round baler s power takeoff Pick up with tractor going too fast Reduce forward speed Windrow too large Alter the windrow size The bale does not exit the chamber Baling pressure too high Reduce the baling pressure Correct the tractor path Windrow too far off to the side Bale poorly shaped Irregular feeding Correct the tractor path Pick up irregular Pick up too high Alter the heigh...

Страница 41: ...Round Baler ACTION 120 USE AND MAINTENANCE MANUAL 41 ...

Страница 42: ...on year Code of the part you need you will find it in the spare parts book description and quantity Transport device In case that this voice isn t mentioned the Manufacturer doesn t reply in case of delay in the delivery Freight costs are always at charges forward The goods is always delivered EX WORKS our Company The Manufacturer is always available for every kind of commercial and technical requ...

Страница 43: ...USE AND MAINTENANCE MANUAL 43 ...

Страница 44: ...SITREX S p A Viale Grecia 22 06018 Trestina Perugia Italy Tel 39 075 8540021 Fax 39 075 8540523 E mail sitrex sitrex it www sitrex com ...

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