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SIMATIC Ident CB Gate
Operating Instructions, 08/2022, C79000-G8976-C671-01

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Description

3

Area of application

The SIMATIC Ident CB Gate is a multi-component system which was designed specifically for

the detection, identification and tracking of the objects tagged with transponders in conveyor

systems. The system is based on components of the SIMATIC RF600 product family. It is an

identification system in the UHF range which enables identification of passive transponders

over large distances.
The CB Gate is available in three versions:
• With one read point and two antennas (top) for simple coverage
• With one read point and four antennas (top and bottom) for two-sided coverage
• With two read points and four antennas (top and bottom) for two-sided coverage
The Gate allows detection of all objects equipped with a UHF transponder which supports the

communication protocols ISO 18000-62, ISO 18000-63.

Figure 3-1

Example product photo of a SIMATIC Ident CB Gate with four antennas

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Содержание SIMATIC Ident CB Gate

Страница 1: ...79000 G8976 C671 01 Introduction 1 Safety instructions 2 Description 3 Mounting 4 Connecting 5 Network integration 6 Aligning and configuring 7 Operation via the CB Gate user interface 8 Alarm error and system messages 9 Maintenance and service 10 Technical specifications 11 Appendix A Service Support B ...

Страница 2: ...ly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens prod...

Страница 3: ...ents 25 5 2 Line side connection 27 6 Network integration 29 6 1 Addressing CB Gate 29 6 2 Configuring a communication connection 30 6 3 Structure of the data block 32 7 Aligning and configuring 35 7 1 Aligning antennas 35 7 2 Configuring antennas 37 8 Operation via the CB Gate user interface 41 8 1 Structure of the user interface 41 8 2 Menu items 44 8 2 1 Home menu item 44 8 2 2 Logging menu ite...

Страница 4: ...Table of contents SIMATIC Ident CB Gate 4 Operating Instructions 08 2022 C79000 G8976 C671 01 11 Technical specifications 65 A Appendix 67 A 1 Order data 67 B Service Support 69 ...

Страница 5: ...describe the delivery state as of xx 2022 Trademarks The following and possibly other names not identified by the registered trademark sign are registered trademarks of Siemens AG SIMATIC SIMATIC RF and MOBY Orientation in the documentation You can find detailed information on the components installed in the SIMATIC Ident CB Gate in the following manuals SIMATIC S7 S7 1200 Automation System system...

Страница 6: ...ycling and disposal The products are low in harmful substances can be recycled and meet the requirements of the Directive 2012 19 EU for disposal of waste electrical and electronic equipment WEEE Do not dispose of the products at public disposal sites For environmentally compliant recycling and disposal of your electronic waste please contact a company certified for the disposal of electronic wast...

Страница 7: ...an be used to access the system without authorization The devices have Low level service access that can only be enabled via additional hardware interconnection The access is used to enable Siemens personnel to perform advanced examination for servicing The access may only be used by qualified service personnel Any other use results in the loss of the warranty Software security functions Keep the ...

Страница 8: ...strength Avoid weak passwords e g password1 123456789 abcdefgh Define rules for using devices and assigning passwords Make sure that all passwords are protected and inaccessible to unauthorized personnel Do not use the same password for different users and systems Update passwords and keys regularly to improve security Keys and certificates This section deals with the security keys and certificate...

Страница 9: ...or encryption Protocol Supported signature algorithms Supported key and size Web browser SHA1 SHA224 with DSA SHA256 with DSA SHA256 with RSA SHA384 with RSA SHA512 with RSA RSA 2048 bits RSA 4096 bits OPC UA SHA256 with RSA SHA384 with RSA SHA512 with RSA RSA 2048 bits RSA 4096 bits The following cipher suites are supported for HTTPS OpenSSL name Value Browser ECDHE RSA AES128 GCM SHA256 0x2F Chr...

Страница 10: ...network set up appropriate safeguards against non secure protocols Enable only the services protocols that will actually be used on the device The same applies to the installed interfaces ports Unused ports could be used to access the network downstream from the device When using OPC UA only use profiles with secure encryption and authentication List of available protocols All available protocols ...

Страница 11: ...65535 Open 1 in the factory state Further services protocols can be activated by reconfiguring Table 2 3 List of available protocols SIMATIC HMI TP900 Comfort Service Protocol Protocol Port number Preset port status Port status configurable Port number configurable Authenticatio n Encryption Netbios TCP 137 TCP 138 Open PROFINET UDP 34964 UDP 49152 65535 Open S7 TCP 102 Open Explanations of tables...

Страница 12: ...be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity https www siemens com industrialsecurity Siemens products ...

Страница 13: ...ontrol cabinet is open When you open the control cabinet there may be a dangerous voltage at certain areas or components Contact with these areas or components may lead to death through electric shock Disconnect the cabinet from the mains before opening it Do not plug in or pull out plant components during operation NOTICE Connection and repair by qualified personnel The SIMATIC Ident CB Gate may ...

Страница 14: ... be damaged if it is operated outside of closed indoor spaces Operate the HMI device indoors only Note Operate the device only in a normal atmospheric environment The technical characteristics of the device described in the operating instructions are guaranteed if you operate the device in normal ambient air conditions with usual air composition Note Operate the device only in a dry environment Th...

Страница 15: ...struction is not followed touching live parts can result in death or serious injury 2 4 2 Safety instructions relating to the controller WARNING If you install or remove the S7 1200 or devices connected to it while in switched on state you may suffer an electric shock or the devices may operate unexpectedly Take all necessary safety precautions and make certain that the power supply to the S7 1200...

Страница 16: ...ructions relating to the reader Note Operation depending on country specific approvals wireless approvals Note that the SIMATIC Ident CB Gate is only permitted to be operated in countries for which it has a corresponding country specific approval wireless approval List of country profiles https support industry siemens com cs ww en view 109773353 ...

Страница 17: ...ntification system in the UHF range which enables identification of passive transponders over large distances The CB Gate is available in three versions With one read point and two antennas top for simple coverage With one read point and four antennas top and bottom for two sided coverage With two read points and four antennas top and bottom for two sided coverage The Gate allows detection of all ...

Страница 18: ...ds on the system variant ordered but consists mainly of the following components Table 3 1 System components Components Quantity Article number Control cabinet components Controller SIMATIC S7 CPU 1212C 1 6ES7212 1AE40 0XB0 Reader SIMATIC RF680R 1 6GT2811 6AA10 0AA0 Switch SCALANCE XB005 1 6GK5005 0BA00 1AB2 Power supply unit SITOP PSU6200 1 6EP3334 7SB00 3AX0 External components Antennas SIMATIC ...

Страница 19: ...atures Description Transmit power 2000 mW Transmission speed UHF 300 kbps Degree of protection IP65 Interfaces TCP IP S7 connections PUT GET Readable transponder standards ISO 18000 62 ISO 18000 63 EPCglobal UHF Class 1 Gen 2 Maximum speed of the conveyor system 1 3 m s 1 1 Depending on the size shape and texture of the conveyed objects the minimum distance between the objects and the transponder ...

Страница 20: ...Description SIMATIC Ident CB Gate 20 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

Страница 21: ...are already pre mounted Foot element with control cabinet height adjustable feet are not pre mounted Horizontal cross braces with width adjustment possibly incl antennas Foot element height adjustable feet are not pre mounted Vertical brace with mounting bracket for the Panel housing Vertical brace Panel housing with Panel Figure 4 1 Pre mounted components of the SIMATIC Ident CB Gate ...

Страница 22: ...ols and accessories are required Allen key 6 5 2 Open ended wrench 19 Mounting kit Requirements Width setting of the horizontal cross brace The width of the CB Gate can be adjusted The width of the horizontal cross braces can be adjusted from 1 m to up to 1 4 m In the delivery state the horizontal cross braces are set to a width of 1 m Loosen the width adjustment screws and widen both horizontal c...

Страница 23: ...gure 4 3 Alignment of the SIMATIC Ident CB Gate in the conveying direction Procedure NOTICE At least two people needed to perform the installation At least two people are needed to perform the installation of the CB Gate Note Installation of the control cabinet Note that the control cabinet is always installed on the left from the perspective of the conveying direction in this document The CB Gate...

Страница 24: ...s on the conveyor system Take into consideration that the objects on the conveyor system may have different heights 6 Fix the width adjustment of the upper and lower cross braces and so that the CB Gate is installed separately to the conveyor system and is not exposed to any vibration or shock effects 7 Then mount the Panel housing on the outside of the vertical brace on the left Figure 4 4 Instal...

Страница 25: ...e system variant 5 1 Connecting the system components The SIMATIC Ident CB Gate is delivered in a partially connected state This applies in particular to the control cabinet in which all components are already connected The following components must be connected Connect RF650A antennas to the RF680R reader using the antenna connection cable Note that the number of antennas depends on the system va...

Страница 26: ...ounted on the mounting rails Observe the minimum permissible bending radius of 51 mm which must not be undershot Make sure that the antenna connection cable is secured in such a way that there is still sufficient play if the antennas are adjusted later and there is no strain on the antenna connectors Power supply connection and other connections Finally you need to connect the power supply unit of...

Страница 27: ...0 Hz or to a DC network with 120 240 V DC 12 V 7 A 24 V 3 7 A 24 V 5 A or 110 240 V DC 12 V 12 A 24 V 10 A 48 V 5 A 48 V 10 A Figure 5 1 Line side connection of the SITOP PSU6200 Fusing Other country specific regulations must be observed for installation of the device NOTICE Observe the country specific guidelines Observe the country specific guidelines during the installation Note Operation in a ...

Страница 28: ...Connecting 5 2 Line side connection SIMATIC Ident CB Gate 28 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

Страница 29: ...address Controller SIMATIC S7 CPU 1212C 192 168 0 1 Reader SIMATIC RF680R 192 168 0 2 Panel SIMATIC HMI TP900 Comfort 192 168 0 3 Note Installation connection and commissioning by Siemens Service Installation connection and commissioning of the SIMATIC Ident CB Gate can be performed by the Siemens Service team To address the components of the CB Gate and integrate them in your automation system th...

Страница 30: ...ate with the TIA Portal 3 Change the IP addresses and subnet masks of the CB Gatecomponents controller Panel and reader Properties General PROFINET interface 4 If appropriate enable the Use router function and enter the IP address of the router 5 Then transfer the changed project into the controller and the Panel Download to device 6 2 Configuring a communication connection The SIMATIC Ident CB Ga...

Страница 31: ...access when this function is enabled You can a detailed description on this topic incl program example at the following link You can also find additional information in the TIA Portal help in the section S7 connections via PU and GET instructions Configuring data exchange between S7 controllers https support industry siemens com cs ww en view 82212115 Communications parameters With the following c...

Страница 32: ... the CB Gate from the higher level system If the higher level system sends data it is stored in the receive area In this way the higher level system can enable disable the CB Gate reset the gate or reset statistics The receive area comprises 6 bytes its structure is described in one of the following tables Send area Interface ToMCS Server CB Gate Client higher level system Via the Interface ToMCS ...

Страница 33: ...Finished WithoutData BOOL 6 3 0 3 Read operation without data ended because no transponder was clearly identified FinishedObject Lost BOOL 6 4 0 4 Read operation was aborted because the previous object is still being processed Reserve5 BOOL 6 5 0 5 Reserve Reserve6 BOOL 6 6 0 6 Reserve Reserve7 BOOL 6 7 0 7 Reserve Reserve10 BYTE 7 0 1 0 Reserve Reserve WORD 8 0 2 0 Reserve TelegramID UNIT 10 0 4 ...

Страница 34: ...bjects NoRead DINT 104 0 98 0 Unread objects Timeout DINT 108 0 102 0 Timeout because the object did not pass the light barrier within 5 s TriggerWhile Reading DINT 112 0 106 0 Object entered but previous object not finished NoReadAfter Trigger TooFast DINT 116 0 110 0 NoRead after a new object has initiated a trigger but the previous object was not yet finished ObjectLost DINT 120 0 114 0 An obje...

Страница 35: ... antennas You can only achieve optimum alignment of the antennas of the SIMATIC Ident CB Gate via the connected PC or a PG and using the WBM Web Based Management of the reader This procedure is described below Required tools The following tools are required Inbus 5 Torx screwdriver T30 Requirements The individual components of the CB Gate are connected A PC or programming device PG is connected Th...

Страница 36: ...ends on the height of the objects on the conveyor system When positioning make sure that the transponder of the object is at the top 2 Align the antennas and to the transponder Figure 7 1 Aligning antennas 3 Open the WBM of the reader and switch to the menu Settings Align antenna 4 In the Basic settings select the antenna and click the button Start alignment 5 Align the antenna in such a way that ...

Страница 37: ...ader This procedure is described below Requirements The individual components of the CB Gate are connected A PC or programming device PG is connected The CB Gate has started up but is disabled Home Controls Enable Gate Off The WBM of the reader was started Note For the configuration via the WBM a PC or PG must be connected the connection established and the access enabled You can find information ...

Страница 38: ...he light barrier while the rear object maintains the minimum distance to the front object When positioning make sure that the transponders of the objects are at the top and opposite each other Figure 7 2 Configuring antennas 2 Open the WBM of the reader and switch to the menu Diagnostics Tag monitor 3 In the Basic settings select the read point Readpoint_1 and the antenna and start the Continuous ...

Страница 39: ...he antennas you should test this configuration before resuming regular operation The following points should be ensured The read points should always detect the transponder of the object that currently passes through the light barrier with a high RSSI value Transponders of other objects should not be detected or only detected with a very low RSSI value This should always be the case regardless of ...

Страница 40: ...as follows in the factory The Settings Read point Assigned antennas menu Radiated power ERP 22 dBm RSSI threshold 40 Input attenuation 0 Sensitivity of the antenna test 3 7 dBr The Settings Read point Algorithms menu Smoothing Observed Count 3 Lost Count 100 Read Write Power Ramp Is enabled 3 6 Command Retry Is enabled 10 Inventory Power Ramp Is disabled RSSI Delta 0 Black List Size 0 Additional i...

Страница 41: ...d the Panel are password protected in the factory state The password for the user admin is CB_Gate2022 To ensure that no unauthorized persons can access the CB Gate settings we recommend that you leave authentication enabled change existing passwords and create new user profiles You should also read the information under the Passwords heading of the Security recommendations Page 7 section The auth...

Страница 42: ...SIMATIC Ident CB Gate user interface Status bar Above the main window there is the status bar with the following information Date and time display Display of the gate status The following gate statuses are possible Idle The gate is ready for operation Reading The gate is currently reading and data is being processed Error or Disabled The gate is disabled or there is an error Above the gate status ...

Страница 43: ... info Status information about the read operations performed Configuration Set radiated power of the individual antennas Disable low read point Defined conditions that need to be fulfilled for a read operation TCP server Enable disable TCP server Configure TCP server Information on the sent data System diagnostics Status display of the individual Gate components Error messages of the respective Ga...

Страница 44: ...e 8 2 Menu items SIMATIC Ident CB Gate 44 Operating Instructions 08 2022 C79000 G8976 C671 01 8 2 Menu items 8 2 1 Home menu item The Home menu item is divided into the following areas Controls Statistics Last tags Figure 8 2 Home menu item ...

Страница 45: ...r of objects that have previously triggered read operations Trigger Objects lost Number of objects that entered the read window but did not trigger a read operation Trigger This is an error counter that is counted up when an object has completely crossed the read window without being read because the previous object is still being processed Note To avoid this error the distance between two objects...

Страница 46: ...d Using the Reset statistics button you can reset all meter readings in this area Last tags Information on the five last read operations is displayed in the Last tags area Table 8 4 Information displayed about the detected transponders Information Description Time stamp Time stamp when the transponder was identified the first time The time stamp is shown in the following format Y Y Y Y M M D D H H...

Страница 47: ...n the transponder was identified the first time The time stamp is shown in the following format Y Y Y Y M M D D H H M M S S MS MS MS EPC ID ID of the identified transponder Note If the read operation was not successful a corresponding error message is output instead of the EPC ID Orientation Orientation position detection of the object Note If the orientation was not detected Unclear is output Ten...

Страница 48: ...ers Parameter Description Disable Black list If the function is enabled transponders that have already been processed are hidden in a targeted manner Note The Black List is enabled in the delivery state This ensures that transponders are not read multiple times in succession A transponder is only detected again if at least five other transponders have been read between the first and the following ...

Страница 49: ... is divided into the following areas depending on the system variant used Read point or Read point top Read point bottom Figure 8 5 Read point info menu item The two Read point areas are identical in terms of contents Whether one area or both areas are displayed depends on the system variant that you use Both areas are displayed in the system variant with four antennas and two read points Tire ...

Страница 50: ...ve command Display of which command is currently present on the read point State Display of the process step within the read sequence that is currently being performed Current duration Display of the time required to perform the last read operation Starting from the triggering of the light barrier until the provision of the read result Duration min Display of the shortest processing time of all pr...

Страница 51: ...fine the radiated power of the individual antenna in the Antenna power area Table 8 8 Description of the Antenna power parameters Parameter Description Antenna Selection of the antenna for which you want to change the radiated power Power Drop down lists for selecting the required radiated power that the antenna should output Set power Button to store the set radiated power in the reader and enabl...

Страница 52: ...ers Parameter Description Min RSSI difference between the two readpoints Input box to input the minimum required difference of the RSSI values that need to be present between the top and bottom read point so that the read operation can be assigned clearly to a read point If the value is undershot the CB Gate cannot assign the transponder to any read point Low rssi delta between rps Note This param...

Страница 53: ...lay shows whether a client is connected to the TCP server of the CB Gate or not Connected Disconnected Table 8 10 Description of the TCP connection parameters Information parameter Description Enable TCP server Switch to enable disable the TCP server The prerequisite for the TCP connection is that the CB Gate has been connected to a higher level system client and integrated State Current state of ...

Страница 54: ...tion is enabled data is only sent to the client when new data is present Interval for continuous sending Input box to enter the interval at which the TCP server sends data to the client Note Note that the interval time can only be changed if the TCP server and the function Only send new data have been disabled Result id ID of the current read result Range of values 1 65535 When the end of the rang...

Страница 55: ...s indicated by the Status In the event of a fault you select the affected module and navigate through the various views directly to the cause of the fault in the detail view of the faulty module using the buttons Figure 8 8 System diagnostics menu item Table 8 11 Buttons of the System diagnostics menu item Button Description Opens the device view Opens the parent device or the device view if there...

Страница 56: ...ms of the CB Gate are displayed An interrupted PROFINET connection is also displayed Errors that occur are automatically reset if possible Figure 8 9 Alarms menu item Table 8 12 Buttons of the Alarms menu item Property Description Message archive Opens the view with the archived messaged texts Current messages Opens the view with the currently present message texts Clear Deletes all archived messa...

Страница 57: ...system and pass the CB Gate can be detected by its antenna field If necessary increase the distance between the objects check the antenna alignment and decrease the radiated power Object entered while reading The time distance between the transponders objects to be read is too low so that the previous read operation was not yet completed when the next object passed the light barrier This means tha...

Страница 58: ...nder ignored due to blacklist entry The only detected transponder is entered in the Black list and was therefore filtered out or not processed Error at readpoint top bottom An internal error has occurred in the read point You can find detailed information on the errors displayed in the Ident profile and Ident blocks standard function for Ident systems manual 8 2 9 User management menu item In the ...

Страница 59: ...tion Group From the drop down list select the permissions group which the user should have Note that only users with administrator rights have write permissions All other permissions groups only have read permissions Logoff time In this input box enter the time in minutes after which the affected user is logged off automatically This time period expires due to inactivity and is automatically reset...

Страница 60: ...Operation via the CB Gate user interface 8 2 Menu items SIMATIC Ident CB Gate 60 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

Страница 61: ... find detailed information on the alarm error and system messages of the SIMATIC Ident CB Gate components in the respective manual for the component or the Ident profile and Ident blocks standard function for Ident systems manual Link Siemens Industry Online Support https support industry siemens com cs ww en ps 13613 ...

Страница 62: ...Alarm error and system messages SIMATIC Ident CB Gate 62 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

Страница 63: ...71 01 63 Maintenance and service 10 You can find detailed information on installing and maintaining the SIMATIC Ident CB Gate components in the respective manual for the component Link Siemens Industry Online Support https support industry siemens com cs ww en ps 13613 ...

Страница 64: ...Maintenance and service SIMATIC Ident CB Gate 64 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

Страница 65: ...oltage overload capability 300 V AC for 30 s Operating condition of power failure buffering With Ui 230 V Buffer time at rated value of output current at power failure minimum 45 ms Line frequency with nominal value 50 Hz Line frequency 47 Hz to 63 Hz Input current with nominal value input voltage 230 V 1 2 A Current limitation of switch on current at 25 C maximum 6 A Interfaces and software Contr...

Страница 66: ...der Aluminum Antenna holder Stainless steel Antenna housing Pocan Control cabinet Sheet steel Permitted ambient conditions Ambient temperature During operation 0 45 C During transportation and storage 20 60 C Design dimensions and weight Dimensions W H D 2000 1550 1950 1200 mm Weight 53 kg Type of mounting Mounting rail ITEM profile Standards specifications approvals Approval CE ...

Страница 67: ...2881 1AB04 0AB0 Table A 2 Order data individual components Article number Controller SIMATIC S7 CPU 1212C 6ES7212 1AE40 0XB0 Reader SIMATIC RF680R ETSI 6GT2811 6AA10 0AA0 Antennas SIMATIC RF650A 6GT2812 0GB08 Panel SIMATIC HMI TP900 Comfort 6AV2124 0JC01 0AX0 Switch SCALANCE XB005 6GK5005 0BA00 1AB2 Power supply unit SITOP PSU6200 6EP3334 7SB00 3AX0 Light barrier 50134290 DIN rail mounting kit for...

Страница 68: ... number Industrial Ethernet cable FastConnect TP GP 2x2 for connection of RJ45 RJ45 sold by the meter 6XV1840 2AH10 Industrial Ethernet cable M12 180 M12 180 0 3 m 6XV1870 8AE30 24 V connecting cable reader wide range power supply unit with open ends 2 m 6GT2 891 4EH20 Antenna connection cable 3 m 6GT2815 0BH30 Antenna connection cable 5 m 6GT2815 2BH50 ...

Страница 69: ...will find contact data on the Internet at the following address Link https www automation siemens com aspa_app ci yes lang en Industrial Identification homepage You can find the latest general information about our identification systems on the Internet at our Homepage www siemens com ident Online catalog and ordering system The online catalog and the online ordering system can also be found on th...

Страница 70: ...Service Support SIMATIC Ident CB Gate 70 Operating Instructions 08 2022 C79000 G8976 C671 01 ...

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