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Contents

FLOWSIC600-XT · Operating Instructions · 8018846/1BHP/V2-1/2021-05 · © SICK Engineering GmbH

5.3

Exchanging the battery

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5.3.1

Battery types

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

5.3.2

Information on handling lithium batteries

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5.3.2.1

Information on storage and transport

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105

5.3.2.2

Disposal information

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5.3.3

Replacing the backup battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

5.3.3.1

Swivel the display unit downwards

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .107

5.3.3.2

Remove the backup battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

5.3.3.3

Insert the new backup battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .108

5.3.3.4

Swivel the display unit upwards and lock

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

5.3.4

Replacing the RTC battery

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .109

5.4

Cleaning the FLOWSIC600-XT

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .111

Shutting down

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113

6.1

Returning

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

6.1.1

Contact

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

6.1.2

Packing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

6.2

Disposal information

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

6.2.1

Materials

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

6.2.2

Disposal

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .114

Troubleshooting

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7.1

Status messages

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .116

7.2

Starting a diagnostic session

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .117

Specifications

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

8.1

Conformities

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

8.1.1

CE certificate

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

8.1.2

Standards compatibility and type approval

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .120

8.1.3

WELMEC conformity

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8.2

Technical data

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

8.3

Measuring ranges

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .124

8.4

Dimensions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .126

Annex

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131

9.1

Connection diagrams for operation of the FLOWSIC600-XT in accordance with

ATEX/IECEx

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .132

9.2

Connection diagrams for operation of the FLOWSIC600-XT in accordance with

CSA

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

9.3

Wiring examples

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150

9.3.1

Ex-d (flameproof enclosure)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150

9.3.2

Ex-e (increased type of protection)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .153

9.3.3

Ex-i (intrinsically safe)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .156

9.4

Power input of the possible input and output configurations

. . . . . . . . . . . . . . . . . . . .158

9.5

Type plates (examples)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .159

9.6

Model name

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .161

9.7

Spare parts

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Содержание FLOWSIC600-XT

Страница 1: ...OP ER ATIN G IN STRUC TION S Installation Operation Maintenance Title Page FLOWSIC600 XT Ultrasonic Gas Flow Meter...

Страница 2: ...SICK Engineering GmbH All rights reserved Glossary ATEX ATEX Atmosph res Explosifs Abbreviation for Euro pean standards that govern safety in potentially explosive atmospheres CSA Canadian Standards...

Страница 3: ...E HAZARD of severe injuries or death Hazard general Hazard by voltage Hazard in potentially explosive atmospheres Hazard by explosive substances mixtures Hazard by unhealthy substances Hazard by toxic...

Страница 4: ...al local conditions 14 1 4 5 Retention of documents 14 2 Product description 15 2 1 Measuring principle 16 2 2 System components 16 2 2 1 Meter body 17 2 2 2 Ultrasonic transducers 17 2 2 3 Signal Pro...

Страница 5: ...es seals and other components 42 3 3 3 Requirements to the measuring point 42 3 3 4 Fitting in the pipeline 43 3 3 4 1 Installation configurations 45 3 3 4 2 Fitting the FLOWSIC600 XT in the pipeline...

Страница 6: ...7 Diagnostics warnings 90 4 3 2 8 Meter installation 91 4 3 2 9 Completion 91 4 4 Function check after commissioning 91 4 4 1 Recommended checks 91 4 4 2 Checking the signal acceptance rate 92 4 4 3 Z...

Страница 7: ...king 114 6 2 Disposal information 114 6 2 1 Materials 114 6 2 2 Disposal 114 7 Troubleshooting 115 7 1 Status messages 116 7 2 Starting a diagnostic session 117 8 Specifications 119 8 1 Conformities 1...

Страница 8: ...Contents 8 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH...

Страница 9: ...XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 9 Subject to change without notice FLOWSIC600 XT 1 Important information About this document Important safety information Int...

Страница 10: ...l and company specific regulations 1 2 2 Hazard through heavy loads The FLOWSIC600 XT measuring system must be attached securely to the carrying structure when being transported and installed Only use...

Страница 11: ...that the FLOWSIC600 XT can also deter mine the actual corrected volume and the sound velocity Separate meters are available to determine the gas volume depending on the flow direction NOTICE Measuring...

Страница 12: ...IIC T4 Gc Intrinsically safe CI I Div 1 Group D T4 Ex ia IIA T4 Ga Cl I Zone 0 AEx ia op is IIA T4 Ga CI I Div 1 Groups A B C D T4 Ex ia IIC T4 Ga Cl I Zone 0 AEx ia op is IIC T4 Ga Non flammable Cl I...

Страница 13: ...tasks Installation setting up assembly Commissioning Handling and monitoring during operation Maintenance service Installation commissioning maintenance and inspection may only be carried out by skill...

Страница 14: ...anty by the manufacturer becomes void The FLOWSIC600 XT can become dangerous The approval for use in potentially explosive atmospheres is no longer valid The approval fur use in lines pressurized abov...

Страница 15: ...change without notice FLOWSIC600 XT 2 Product description Measuring principle System components Features and applications Operating software FLOWgateTM Operating modes meter states and signal output I...

Страница 16: ...p disturbing effects such as gas flow turbulence dirt moisture or interfering noises as low as possible Two ultrasonic transducers are positioned opposite each other in a defined angle to the gas flow...

Страница 17: ...the measuring function A minimum pressure of 5 bar a is usually required for these sensor types 2 2 3 Signal Processing Unit The Signal Processing Unit contains all the electrical and electronic compo...

Страница 18: ...era ture transmitter The fixed values pfix and Tfix are typically configured corresponding to the test conditions during high pressure calibration The fixed values for pressure pfix and temperature Tf...

Страница 19: ...ibration temperature Tfix Tcal 2 Calibrate the meter Perform the adjustment using the preferred correction method Check the adjustment accordingly 3 During meter commissioning Set the pressure fixed v...

Страница 20: ...ral gas market including extraction transporta tion distribution and storage National Type Examination Certificates exist for several countries Fig 4 FLOWSIC600 XT 2 3 2 FLOWSIC600 XT 2plex The FLOWSI...

Страница 21: ...measurements in natural gas applications subject to custody transfer Additionally should one of the electronics develop a problem or fail the secondary unit will continue to provide accurate measurem...

Страница 22: ...OWSIC600 XT Gateway The FLOWSIC600 XT Gateway is an upgrade kit for the FLOWSIC600 gas flow meter 4 path devices as well as 2 plex 4 1 and Quatro 4 4 devices can be equipped with a new electronics uni...

Страница 23: ...4 1 Overview Software functions Measured values overview Diagnostics data Logbook and archive management Commissioning Parameter modification Session browser Calibration Fig 10 Overview FLOWgateTM Op...

Страница 24: ...e different users with the same access rights are possible for access levels User and Authorized user Users with access level User Authorized user or Admin can create an individual user name and an in...

Страница 25: ...ree meter statuses depend ing on the measuring conditions 2 5 2 Air test mode Air test mode serves to carry out a test bench calibration with the test medium air at ambient pressure Entries are made i...

Страница 26: ...utputs FO 0 FO 1 DO 2 and DO 3 to output the impulses proportional to the flow rate and status information The digital outputs are electrically isolated with a synchronous refresh in a configurable pe...

Страница 27: ...nal flow rate Base flow rate Setting the status and pulse outputs Following options can be set 2x status The outputs operate as status outputs and are set via the corresponding configuration registers...

Страница 28: ...tal interface for primary devices with meter reading transmission according to DVGW Information GAS No 23 December 2017 Alternatively the meter reading can be transmitted digitally coded ENCODER to vo...

Страница 29: ...ction by a special malfunction volume encoder totalizer Resetting the malfunction volume encoder totalizer can be traced in the Event logbook of the meter The FLOWSIC600 XT is designed bi directional...

Страница 30: ...rse direction for each of the three different states Calibration low pressure or high pressure calibration For calibration the Calibration wizard provided in the FLOWgate operating software must be us...

Страница 31: ...m s 6 11 m s 11 23 m s 23 45 m s 1 5 3 m s 3 6 m s 1 5 3 m s 3 6 m s Forward Forward Current operatingstatus 6 11 m s 11 23 m s 23 45 m s Zero point 1 5 3 m s 3 6 m s 6 11 m s 11 23 m s 23 45 m s Ind...

Страница 32: ...ries are lost if no regular backup with is made with the FLOWgateTM Metrology logbook 50 entries Selected calibration relevant parameters can be modified when the parameter locking switch is closed an...

Страница 33: ...ature unit Flowtime Percentage of periods in which the throughflow was in the recording direction Detail status Detailed status information ActualStatus Meter 1 V Totalizer 1 Volume uninterrupted tota...

Страница 34: ...ss to certain settings and commands is assigned to every user level Configuration mode General protection of all configuration parameters from undesired changes Configuration mode can be activated onl...

Страница 35: ...equal on the cover and cover plate Fig 15 Sealing of parameter locking switch Sealing on the Signal Processing Unit Metrological sealing of the terminal compartment must be carried out during commissi...

Страница 36: ...ealing the Ex e or Ex i terminal compartment Seals on the transducer cover caps The cover caps are sealed with at least one adhesive label that must be glued over the openings of the fastening screws...

Страница 37: ...ng measurement and diagnostics data via the above interfaces is available for backup operation with power supply via the backup battery WARNING Danger when charging the battery The backup battery is a...

Страница 38: ...38 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Product description Subject to change without notice...

Страница 39: ...erating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 39 Subject to change without notice FLOWSIC600 XT 3 Installation Hazards during installation General information Mechanical install...

Страница 40: ...ossible and safe operation is not ensured CAUTION General risks during installation Observe applicable valid regulations general standards and guidelines Observe local safety regulations operating ins...

Страница 41: ...pecified limits 3 2 3 Water pressure test in the plant optional Consultation with SICK is mandatory when an inspection of the plant in which a FLOWSIC600 XT is installed is to be carried out by means...

Страница 42: ...pe must be removed 3 3 3 Requirements to the measuring point The meter body may be installed in a horizontal or vertical position In case of horizontal installation the meter body must be aligned so t...

Страница 43: ...removed and replaced with dummy plugs NOTICE Transport information The lifting lugs are designed for transporting the meter only Do not lift or transport the FLOWSIC600 XT with additional loads using...

Страница 44: ...rectional arrow shows the gas flow direction in accordance with OIML R 137 1 2 see Figure The forward or main flow direction is marked with and the reverse direction with In case of unidirectional use...

Страница 45: ...E a distance between the conditioner and meter of at least 10DN inlet length must be considered When other conditioners are used the installation configuration can be differ ent and must be agreed wit...

Страница 46: ...3 DN 3 DN 1 5 DN 4 measuring paths Class 0 5 10 DN 2 DN 8 DN 3 DN 1 5 DN 8 measuring paths Class 1 0 0 5 5 DN 2 DN 3 DN 3 DN 1 5 DN AGA Report 9 3rd Edition July 2017 A B C D E 4 measuring paths Mete...

Страница 47: ...w conditioner configuration A Configuration 1 A OIML R137 A 4 measuring paths Class 1 0 10 DN 8 measuring paths Class 1 0 5 DN 8 measuring paths Class 0 5 5 DN AGA Report 9 3rd Edition July 2017 A 4 m...

Страница 48: ...NOTICE During operation it is imperative to use the same flow conditioner as well as the same pipes in the same orientation as when calibrating the meter Mark the pipes and flow conditioner to indica...

Страница 49: ...ner however both configurations meet the performance requirements of AGA 9 3 Gas meters must be flow calibrated with the inlet and outlet sections used later Local requirements to the inlet section ma...

Страница 50: ...s NOTICE Installation configuration B with the flow conditioner refers exclusively to SICK conditioner types according to SICK documents 9211778 and 9211779 When using conditioner types CPA 50E or 55E...

Страница 51: ...iguration Configuration 1 A OIML R137 A Class 1 0 7 DN Class 0 5 7 DN2 AGA Report 9 3rd Edition July 2017 A Metering package performance according to Appendix C 7 DN Configuration 2 B OIML R137 A B C...

Страница 52: ...0 XT 4 1 paths 3 Alternative temperature measuring points NOTICE Installation configuration B with the flow conditioner refers exclusively to SICK conditioner types according to SICK documents 9211778...

Страница 53: ...0 DN Class 0 5 7 DN2 10 DN2 AGA Report 9 3rd Edition July 2017 A D Metering package performance according to Appendix C with CPA 50E 7 DN 10 DN Configuration 2 B1 OIML R137 A B C D E F Class 1 0 5 DN...

Страница 54: ...in the project planning 6 Fit the pressure sensing line between the pressure tap and pressure transmitter 7 Slowly increase the pressure in the pipeline 8 Carry out a leak tightness check on the pipel...

Страница 55: ...nting set BZ 3 A0150RF B7 2H VZ3 1 2096366 3 CL300 40 Mounting set BZ 3 300 600 4 300 B7 2H VZ3 1 2096372 3 CL600 45 4 CL300 40 3 PN016 35 Mounting set BZ 3 PN16 25 40 4 PN16 VZ3 1 2096373 3 PN025 35...

Страница 56: ...ed for the best possible view on the display and safe cable routing Fig 26 A stop on the housing prevents the Signal Processing Unit from being turned by more than 330 1 Loosen the three screws on the...

Страница 57: ...Ex ia nA IIC T4 Gc Cl I Zone 2 AEx ia nA op is IIC T4 Gc CI I Div 1 Groups B C D T4 Ex d ia ia Ga IIC T4 Gb Cl I Zone 1 AEx d ia op is ia Ga IIC T4 Gb CI I Div 2 Groups A B C D T4 Ex ia nA IIC T4 Gc...

Страница 58: ...erate an ignition capable level of electrostatic charge Therefore the FLOWSIC600 XT must not be installed in a location where the external conditions are conducive to the build up of electrostatic cha...

Страница 59: ...test described in 6 3 13 EN 60079 11 2012 apart from the electrically isolated inputs and outputs See p 57 3 4 and p 132 9 1 Connection diagrams for operation of the FLOWSIC600 XT in accordance with...

Страница 60: ...pressure range 80 kPa 0 8 bar to 110 kPa 1 1 bar Air with normal oxygen content normally 21 percent by volume Maximum operating altitude 2 000 mNN The ambient temperature must be within the range spe...

Страница 61: ...ansport solid parts like dust or other particles which could cause an ignition hazard Otherwise transducers made from stainless steel must be used Non Ex zone Case 1 The pipeline contains a non explos...

Страница 62: ...ion of the ultrasonic transducers the leak tightness must be appropriately checked During operation the leak tightness must be periodically checked and the seals replaced if necessary After de install...

Страница 63: ...0 XT Safe area Ex zone classified Zone 1 or Zone 2 Service PC higher level control system RS485 MODBUS Volumetric flow a c Electronic Volume Corrector EVC Flow Computer FC FLOWSIC600 XT Compressibilit...

Страница 64: ...es a flameproof enclo sure and an adjacent separate chamber With Ex e wiring Fig 30 the Ex d inputs and outputs run through a line duct to the Ex e terminals in the Ex e terminal compartment Fig 29 Ex...

Страница 65: ...ange without notice Fig 30 Ex de enclosure version 1 2 5 1 Flameproof enclosure with I O electronics 2 Ex d terminal compartment cover 3 Cable gland 5x M20 or 1 2 NPT 4 Ex e terminal compartment 5 Ex...

Страница 66: ...ngineering GmbH Installation Subject to change without notice Fig 31 Ex i enclosure version 3 4 5 1 Cable gland 5x M20 or 1 2 NPT 2 Ex i terminal compartment 3 Ex i terminal compartment cover 4 Ex i t...

Страница 67: ...vailable input output configurations F6A 4P 3D 08 EA 1A T218 I O Configuration Data Interfaces Model name code DO 0 Status Output 1 DO 1 Status Output 2 FO 2 Pulse Output 1 FO 3 Pulse Output 2 RS485 1...

Страница 68: ...lk switching signals and the data signals of the RS485 should not be routed in a cable with a common shield Specification Remark Type of cable 2 wires1 Connect shielding if present to ground terminal...

Страница 69: ...max cross section 2 x 0 5 mm 1 mm 20 18 AWG Do not connect unused conductor pairs and prevent them from accidental short circuit Maximum cable length 300 m at 0 5 mm 500 m at 0 75 mm Cable diameter 6...

Страница 70: ...T must satisfy the requirements for grounding intrinsically safe power circuits in compliance with IEC 60079 14 For intrinsically safe installation of FLOWSIC600 XT measurement devices SICK recommends...

Страница 71: ...0 VDC max 50 mA switching frequency DC 10 kHz recommended switching current 2 mA Ic 20 mA load resistance Rload U Ic alternative NAMUR characteristic DO 1 FO 1 15 16 DO 2 17 18 DO 3 19 20 Encoder Enco...

Страница 72: ...the groove of the cover 2 Unscrew the terminal compartment cover To loosen the cover position a suitable tool e g the shaft of a ring spanner in the provided recesses in the cover 1 Make sure that th...

Страница 73: ...TS AO Ethernet aux aux Fuse failed 200 mA Term on Term off 1 Term on Term off 2 Power c d V 4 2 2 1 2A 2B pT pT Term on Term off 3 3A 3B NAM 3 GND 3 OC 3 NAM 2 GND 2 OC 2 NAM 1 GND 1 OC 1 NAM 0 GND 0...

Страница 74: ...nt Closing the Ex e terminal compartment 1 Loosen the 3 screws captive of the Ex e terminal compartment cover with an SW4 Allen key 2 Put the terminal compartment cover in the holder provided 1 Ensure...

Страница 75: ...aux 8 3A Enc 9 3B Enc 10 CTS 11 RTS 12 With Ethernet 13 OC 0 NAM 0 14 GND 0 15 OC 1 NAM 1 16 GND 1 17 OC 2 NAM 2 18 GND 2 19 OC 3 NAM 3 20 GND 3 21 1A TX 22 1B RX 23 COMM 24 n c Vdc 1 Vdc 2 pT 2A 3 p...

Страница 76: ...Connections in the Ex i terminal compartment are labeled corresponding to the input output configuration selected Fig 35 Terminal assignment Ex i terminal compartment example Safety relevant paramete...

Страница 77: ...ted HART transmitters for pressure and temperature cyclically when the parameters are set accordingly Register 4430 UART3_Protocol HART PT The cycle times can be set between 2 and 60 seconds in Regist...

Страница 78: ...78 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Installation Subject to change without notice...

Страница 79: ...6 1BHP V2 1 2021 05 SICK Engineering GmbH 79 Subject to change without notice FLOWSIC600 XT 4 Commissioning and Operation General information Parameter display on the display Commissioning with the FL...

Страница 80: ...point of use This defines the possible operating pressure range depending on the selected substitute or calibration value pfix This results in the following absolute pressure ranges for a Class 1 0 o...

Страница 81: ...ustomer specifications It is recommended to check the parameters and settings 4 2 1 Opening the display protective flap 1 Loosen the screw on the display protective flap with an SW3 Allen key 2 Swivel...

Страница 82: ...es between single menu entries on one level ENTER Calls up a submenu Table 9 Symbols Symbol Significance Description External power supply Always shown blinks for faults in the external power supply D...

Страница 83: ...rupted V 000012345 m 2 Volume at flowing conditions reverse uninter rupted V 000012345 m 3 Volume at flowing conditions forward interrupted errV 000000123 m 4 Volume at flowing conditions reverse inte...

Страница 84: ...ns reverse uninter rupted V 000012345 m 13 Volume at flowing conditions forward interrupted Ve 000000123 m 14 Volume at flowing conditions reverse interrupted Ve 000000123 m 15 Volume at flowing condi...

Страница 85: ...n P e and T e Pressure and temperature for volume conversion FO and AO Pulse frequency and analog output value Volume conversion 1 1 Only visible in configuration with integrated EVC Volume conversion...

Страница 86: ...d in the reading head retains the adapter A cable holder is integrated in the display protective flap to prevent unintentional turning or loosening of the reading head Fig 38 Aligning the infrared USB...

Страница 87: ...the FLOWSIC600 XT is suitable equipped for the application Detailed description of the model name see p 161 9 6 Enter a device name The device name is freely selectable The GPS coordinates of the gas...

Страница 88: ...nagement User management is only visible when you are logged in as Admin Further users can be created here when desired Enter a user name Specify a password The password must comprise 4 digits Activat...

Страница 89: ...n be specified in the Hold time field in which the measured value is held at the last valid value when the status changes from measurement valid to measurement invalid This value is stored in Register...

Страница 90: ...how the logbooks function Stop A warning is output when the logbook is full Rolling The oldest entries are overwritten when the logbook is full Data archive 1 and data archive 2 The standard archive c...

Страница 91: ...ta to the device If desired Reset the malfunction volume encoder totalizer and clear the logbooks SICK recommends creating a Parameter report and a Maintenance report and archiving the reports with th...

Страница 92: ...on all paths The signal acceptance rate may be significantly lower when the velocity of gas is above 30 m s 100 ft s 4 4 3 Zero phase check Open the tile Signal View tile in the Diagnostics menu Check...

Страница 93: ...Fig 45 Speed of sound In the case of very low gas velocities 1 m s or 3 ft s there may be more significant differences between the sound velocities of the paths due to thermal stratification In this...

Страница 94: ...ath system the gas flow meter compensates for a failed measuring path and gives a warning in case of failure The measurement is still valid under legal metrology If two or more measuring paths fail th...

Страница 95: ...XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 95 Subject to change without notice FLOWSIC600 XT 5 Maintenance General information Routine checks Exchanging the battery Clea...

Страница 96: ...e p 86 4 3 1 5 2 1 Checking the meter state The FLOWSIC600 XT checks its own meter state with a system of user warnings and alarms If the I O interfaces are configured to indicate alarms and or user w...

Страница 97: ...us Table 14 Signaling the device status in FLOWgateTM Click on the symbol in the Status bar when warnings or errors exist The current Status overview opens and shows details and information on how to...

Страница 98: ...gas flow meter The Speed of Sound Calculator SOS Calculator available in the FLOWgate operating soft ware calculates a theoretical SOS for a specific gas composition at a specified temperature and pre...

Страница 99: ...f sound with the speed of sound measured with the FLOWSIC600 XT The deviation of the measured SOS from the calculated SOS is shown for each path in the Deviations per Path area Fig 49 Fig 49 Speed of...

Страница 100: ...nly the representation of the local time changes but not the UTC A regional adaptation of the local time representation can be performed via register 4102 LCD_DateTimeFormat The European 24 h format a...

Страница 101: ...n of data collection to 5 minutes but it can also be changed in the selection list Fig 51 Maintenance report 3 After the end of data collection the report opens automatically and can be printed saved...

Страница 102: ...during the FLOWgate session Clear All Logbooks When the logbooks have been loaded from the device they can be deleted in the device When a logbook is selected it is possible to only load delete this l...

Страница 103: ...t and then stored or sent as e mail Fig 53 Example Data archive 1 Deleting the data archives The data archives can be deleted via the FLOWgate operating software In the archive overview of the Archive...

Страница 104: ...w seconds depending on the amount of data The data is displayed in tabular form in the Finger print Archive Then select Diagnostic Comparison Report in the upper right corner of the menu bar In the qu...

Страница 105: ...jor temperature fluctuations Protect against permanent sunlight Do not store near the heating 5 3 2 2 Disposal information In the EU Dispose of lithium batteries in accordance with Battery Directive 2...

Страница 106: ...authorized waste disposal company Identification of lithium batteries Proper shipping name Waste lithium batteries UN number 3090 Label requirements MISCELLANEOUS HAZARDOUS WASTE Disposal code D003 I...

Страница 107: ...e without notice 5 3 3 Replacing the backup battery 5 3 3 1 Swivel the display unit downwards 1 Loosen the screw on the display protective flap with an SW3 Allen key 2 Swivel down the display protecti...

Страница 108: ...is active 2 Disconnect the backup battery connection 3 Take the backup battery out of the holder 1 Unpack the new backup battery and check for transport damage 2 Do not use the backup battery when an...

Страница 109: ...from contamination 2 Swivel the display unit upwards 3 Tighten the 4 screws on the display unit hand tight 5 Nm with an SW 4 Allen key 4 Close the display protective flap 5 Tighten the screw on the di...

Страница 110: ...river 3 Remove the battery cover 4 Use a small slot screwdriver to care fully lever the RTC battery out of the holder 5 Insert the new RTC battery 6 Refit the battery cover 7 If necessary have a new s...

Страница 111: ...ickness on the surfaces accessible from the outside exceeds the allowable thickness for ignition group IIC The user must take suitable precautionary measures to eliminate the risk of ignition through...

Страница 112: ...112 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Maintenance Subject to change without notice...

Страница 113: ...Shutting down FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 113 Subject to change without notice FLOWSIC600 XT 6 Shutting down Returning Disposal information...

Страница 114: ...he FLOWSIC600 XT mainly consists of steel aluminium and plastic materials It does not contain any poisonous radioactive or environmentally hazardous substances Substances from the pipeline could possi...

Страница 115: ...hooting FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 115 Subject to change without notice FLOWSIC600 XT 7 Troubleshooting Status messages Starting a diagnostic...

Страница 116: ...stomer Service p 117 7 2 Category No Description INF 1016 Restart device INF 1017 New entries in Event logbook INF 1018 Adjustment limits exceeded INF 1019 Configuration mode INF 1020 Parameter lock o...

Страница 117: ...with the current storage location of the data collection is shown after successful creation of the diagnostic session Fig 57 Diagnostic recording completed 4 Click OK to confirm the message Click Save...

Страница 118: ...118 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Troubleshooting Subject to change without notice...

Страница 119: ...ns FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 119 Subject to change without notice FLOWSIC600 XT 8 Specifications Conformities Technical data Measuring ranges...

Страница 120: ...s for electrical equipment EN 60529 1991 A1 2000 A2 2013 IP AGA Report No 9 3rd Edition 2017 Measurement of Gas by Multipath Ultrasonic Meters API 21 1 Flow Measurement Using Electronic Metering Syste...

Страница 121: ...path versions 0 5 dry calibrated 0 2 After flow calibration and adjustment with constant factor Without uncertainty of the calibration test facility 0 1 After flow calibration and adjustment with poly...

Страница 122: ...ia Ga IIC T4 Gb CI I Div 2 Groups A B C D T4 Ex ia nA IIC T4 Gc Cl I Zone 2 AEx ia nA op is IIC T4 Gc Intrinsically safe CI I Div 1 Group D T4 Ex ia IIA T4 Ga Cl I Zone 0 AEx ia op is IIA T4 Ga CI I D...

Страница 123: ...ogy with backup battery 2 400 mAh 10 8 V optional for all electronics variants Overvoltage category 1 Power input Typically 0 45 W 2 45 W Dependent on selected electronics configuration Components fit...

Страница 124: ...5 DN300 12 35 65 310 7 800 8 000 39 1 5 DN350 14 45 80 420 10 000 10 000 36 1 5 DN400 16 60 120 550 13 000 14 000 38 1 5 DN450 18 100 130 700 16 000 17 000 37 1 5 DN500 20 130 200 850 20 000 20 000 3...

Страница 125: ...DN350 1 600 2 800 14 800 353 000 354 000 117 5 0 16 DN400 2 100 4 200 19 400 459 000 495 000 125 5 0 18 DN450 3 500 4 600 24 700 565 000 602 000 120 5 0 20 DN500 4 600 7 100 30 000 706 000 708 000 11...

Страница 126: ...fications Subject to change without notice 8 4 Dimensions Fig 59 FLOWSIC600 XT and FLOWSIC600 XT Forte Fig 60 FLOWSIC600 XT 2plex and FLOWSIC600 XT Quatro Fig 61 FLOWSIC600 XT 3 version for pressure l...

Страница 127: ...600 cl 900 120 400 461 DN80 PN 16 EN 1092 1 75 240 400 3 454 200 PN 63 215 PN 100 230 4 cl 150 ANSI B16 5 118 300 500 3 480 250 291 95 cl 300 cl 600 cl 900 130 500 290 DN100 PN 16 EN 1092 1 110 300 5...

Страница 128: ...750 705 655 An optional fitting length of 3D is available for all meters in size 16 and larger 16 cl 150 ANSI B16 5 672 762 844 595 610 360 cl 300 760 650 cl 600 857 685 cl 900 926 800 755 705 DN400...

Страница 129: ...00 1272 1315 DN800 Data on request 34 Data on request DN850 36 cl 150 ASME B16 47 3125 1250 1250 1169 1082 810 cl 300 3525 1300 1270 cl 600 3850 1323 1315 cl 900 5225 1450 1396 1461 DN900 Data on requ...

Страница 130: ...7 cl 600 7850 1615 1594 cl 900 12100 1900 1711 1785 DN1200 Data on request 1 Devices with one Signal Processing Unit devices with two Signal Processing Units weight 7 kg 2 Optional neck extension B 20...

Страница 131: ...ge without notice FLOWSIC600 XT 9 Annex Connection diagrams for operation of the FLOWSIC600 XT in accordance with ATEX IECEx Connection diagrams for operation of the FLOWSIC600 XT in accordance with C...

Страница 132: ...nstructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice 9 1 Connection diagrams for operation of the FLOWSIC600 XT in accordance with ATEX IECEx Fig 63 Conne...

Страница 133: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 133 Subject to change without notice Fig 64 Connection diagram 9236580 page 5...

Страница 134: ...134 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 65 Connection diagram 9236580 page 6...

Страница 135: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 135 Subject to change without notice Fig 66 Connection diagram 9236580 page 7...

Страница 136: ...136 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 67 Connection diagram 9236580 page 8...

Страница 137: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 137 Subject to change without notice Fig 68 Connection diagram 9236580 page 12...

Страница 138: ...138 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 69 Connection diagram 9236580 page 13...

Страница 139: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 139 Subject to change without notice Fig 70 Connection diagram 9236580 page 14...

Страница 140: ...140 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 71 Connection diagram 9236580 page 15...

Страница 141: ...LOSION HAZARD Substitution of components may impair Intrinsic safety RISQUE D EXPLOSION La substitution de composants peut compromettre la securite intrinseque Class I Division 1 Groups A B C D T4 Ex...

Страница 142: ...mH RS485 optical isolated needs ext power A B Ui 18 2 V Pi 1 W ENCODER optical isolated Ui 10 5 V Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi...

Страница 143: ...0 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO LF Module slot UART3 Module slot UART2 Module slot UART0 Module slot Digital outputs with Power...

Страница 144: ...O 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO LF Module slot UART3 Module slot UART2 Module slot UART0 Module slot Digital outputs with Power input Temperat...

Страница 145: ...Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 opti...

Страница 146: ...W Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isola...

Страница 147: ...isolated needs ext power A B Ui 10 5 V Pi 717 mW Ci 1 21 F Li 0 02 mH RS485 optical isolated needs ext power A B Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW Ui 20 V Pi 717 mW DO 3 optical is...

Страница 148: ...tical isolated Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW Ui 30 V Pi 717 mW DO 3 optical isolated DO 2 optical isolated FO 1 optical isolated FO 0 optical isolated DO HF Ui 20 V Pi 1 W Ui 2...

Страница 149: ...potted Ui 18 2 Pi 1 1 W ENCODER optical isolated If the ambient temperature does not exceed 60 increased Pi may be considered as shown in bold letters for the different module types Ui 30 V Pi 753 mW...

Страница 150: ...JEF GPS NPSF JOGPSNBUJPOT SFGFS UP 084 95 VTFS NBOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBS...

Страница 151: ...FS NBOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST S...

Страница 152: ...BOVBM BCJOFU N D N N D N N D N N D N POMZ GPS JOGPSNBUJPO OPU JO TDPQF PG EFMJWFSZ 6T 7 QBTTJWF 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPN...

Страница 153: ...TDPQF PG EFMJWFSZ 6T 7 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y...

Страница 154: ...7 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN P...

Страница 155: ...5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBD UVSFST SFDPNNFOEBUJPOT BOE 0 Y NN J W 51 Y Y NN BU J W 51 Y Y NN J W 51 Y Y NN J W 51 Y Y NN PS IJHIFS UIFSO...

Страница 156: ...POGPSNJUZ PS DPOUSPM ESBXJOH GPS 4 DPOGPSNJUZ 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBDUVSFST SFDPN NFOEBUJPOT BOE SJGGFGB SJGGFGB 8BSOJOH NVTU CF JO...

Страница 157: ...SNJUZ PS DPOUSPM ESBXJOH GPS 4 DPOGPSNJUZ 5IF QPUFOUJBM FRVBMJ BUJPO PG BMM FRVJQNFOU TIBMM CF DBSSJFE PVU JO BDDPSEBODF XJUI NBOVGBDUVSFST SFDPN NFOEBUJPOT BOE 8BSOJOH NVTU CF JO BDDPSEBODF XJUI UIF...

Страница 158: ...ut notice 9 4 Power input of the possible input and output configurations Fig 89 Power input E K s W t s W t s W t s Z K K K t t t t Z K K K Zd t t t t Z K K K t t t t Z K K K t t t t Zd d Z K K K t t...

Страница 159: ...I installation Installez par le dessin pas 9236581 La substitution de composants peut compromettre la securite intrinseque Tamb IP66 Type 4 Ext Power Supply nom 6 16 Vdc max 100 mA Ui 20 V Ii 667 mA P...

Страница 160: ...160 FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH Annex Subject to change without notice Fig 93 FLOWSIC600 XT Gateway type plate example...

Страница 161: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 161 Subject to change without notice 9 6 Model name...

Страница 162: ...ronics transducer combination please ask your SICK sales partner for the corresponding spare parts Designation Part No Electronic block 200kHz IIA 8 path 2085291 I O board 2085315 I O board with Ether...

Страница 163: ...Annex FLOWSIC600 XT Operating Instructions 8018846 1BHP V2 1 2021 05 SICK Engineering GmbH 163 Subject to change without notice...

Страница 164: ...RQH 0DLO LQIR VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Malaysia 3KRQH 0DLO HQTXLU P VLFN FRP Mexico 3KRQH E Mail mexico sick com Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail s...

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