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Model W1855 (For Machines Mfd. Since 6/17)

Troubleshooting

Motor.and.Electrical

PROBLEM

POSSIBLE.CAUSE

CORRECTIVE.ACTION

Machine does not
start or a breaker
trips immediately
upon start-up.

1.  Switch disabling key removed.
2.  Incorrect power supply voltage.
3.  Power supply circuit breaker tripped or fuse

blown.

4.  Motor wires connected incorrectly.
5.  Wiring open; has high resistance, or a short.
6.  ON/OFF switch at fault.
7.  Start capacitor at fault.
8.  Motor at fault.

1. Install switch disabling key (

Page 17).

2. Ensure correct power supply voltage (

Page 9).

3. Ensure circuit is sized correctly. Reset circuit

breaker or replace fuse.

4. Correct motor wiring connections (

Page 34).

5. Check/fix broken, disconnected, or corroded wires.
6. Replace switch.
7. Test/replace.
8. Test/repair/replace.

Machine stalls or
is underpowered.

1. Sanding with too much pressure.
2. Machine undersized for task.

3. Workpiece material not suitable for machine.
4. Dust buildup or blockage of dust port.

5. Drive belt damaged and slipping.

6. Pulley/sprocket slipping on shaft.
7. Motor overheated.

1. Reduce pressure on workpiece while sanding.
2. Clean/replace sandpaper (

Pages 24 & 27); reduce

feed rate/sanding depth.

3. Only sand wood—ensure moisture is below 20%.
4. Clear blockages, seal leaks, use smooth-wall duct,

eliminate bends, close other branches.

5. Replace drive belt (

Page 30). Ensure belt is

properly tensioned.

6. Replace loose pulley/shaft.
7. Clean motor, let cool, and reduce workload.

Machine has
vibration or noisy
operation.

1. Machine incorrectly mounted to workbench.
2. Motor or other component loose.

3. Drive belt slapping cover/housing.
4. Sanding disc or drive roller out of balance,

damaged, or loose.

5. Motor bearings at fault.

1. Adjust feet, shim, or tighten mounting hardware.
2. Check for and tighten loose bolts, screws, nuts,

etc.

3. Properly tension drive belt.
4. Tighten, adjust, or replace affected component

(

Page 23).

5. Test by rotating shaft; rotational grinding noise or

loose shaft requires bearing replacement.

The following troubleshooting tables cover common problems that may occur with this machine. If you

need replacement parts or additional troubleshooting help, contact our Technical Support.

Note:

Before contacting Tech Support, find the machine serial number and manufacture date, and if

available, your original purchase receipt. This information is required to properly assist you.

Содержание W1855

Страница 1: ...WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC OWNER S MANUAL FOR MODELS MANUFACTURED...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ognition Chart 12 Machine Placement 13 Cleaning Machine 13 Bench Mounting 14 Assembly 15 Dust Collection 16 Test Run 17 OPERATIONS 18 General 18 Setting Work Table 19 Setting Miter Gauge 19 Disc Sandi...

Страница 4: ...up operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 7...

Страница 5: ...achine Weight 41 lbs Length x Width x Height 23 x 12 x 13 in Must Ship Upright Yes Electrical Power Requirement 120V Single Phase 60 Hz Full Load Current Rating 4 3A Minimum Circuit Size 15A Connectio...

Страница 6: ...ble Length 6 1 4 in Table Width 9 in Table Tilt Left 0 Right 45 deg Table to Floor Height 4 3 4 in Construction Materials Base Cast Iron Table Die Cast Aluminum Frame Cast Iron Disc Aluminum Miter Gau...

Страница 7: ...ed E ON OFF Switch Turns motor ON and OFF Remove yellow tab to lock in OFF position F Sanding Disc Used for performing angle and miter sanding operations on work table G Angle Scale Indicates angle of...

Страница 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 9: ...e accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 10: ...when sanding small workpieces and keep hands and fingers at least 2 away from sanding surface WORKPIECE INSPECTION Nails staples knots or other imperfections in workpiece can be dislodged and thrown...

Страница 11: ...ts Circuit Type 110V 120V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 5 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated ou...

Страница 12: ...new one Grounding Prong Neutral Hot 5 15 PLUG GROUNDED 5 15 RECEPTACLE 120V Figure 3 NEMA 5 15 plug receptacle DO NOT modify the provided plug or use an adapter if the plug will not fit the receptacle...

Страница 13: ...animals Wear safety glasses during entire setup process This machine presents serious injury hazards to untrained users Read through this entire manual to become familiar with the controls and opera...

Страница 14: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Страница 15: ...you spend doing this now will give you a better appreciation for the proper care of your machine s unpainted surfaces There are many ways to remove this rust preventative but the following steps work...

Страница 16: ...p The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage T...

Страница 17: ...tall 6mm fender washer on table lock knob as shown in Figure 9 4 Insert work table index pin into upper hole on sander base see Figure 9 5 Insert threaded end of table lock knob through slot in work t...

Страница 18: ...ollector To determine the CFM at the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and length between the dust collector and the machine 3 number of branch...

Страница 19: ...n the machine to ensure it is properly connected to power and safety components are functioning properly If you find an unusual problem during the test run immediately stop the machine disconnect it f...

Страница 20: ...read this entire manual BEFORE using machine To reduce the risk of eye injury and long term respiratory damage always wear safety glasses and a respirator while operating this machine This combinatio...

Страница 21: ...these steps 1 DISCONNECT MACHINE FROM POWER 2 Loosen angle adjustment knob and position work table to desired angle using angle scale see Figure 14 3 Re tighten angle adjustment knob Set the work tabl...

Страница 22: ...downward spinning half of sanding disc 5 Using light pressure slowly move workpiece only against downward spinning half of sanding disc to prevent workpiece kicking up or losing control Sanding Outsid...

Страница 23: ...ROM POWER 2 Loosen bed angle cap screw shown in Figure 17 3 Raise or lower bed to desired angle then re tighten bed angle cap screw Figure 17 Bed angle adjustment Bed Angle Cap Screw Bed Figure 18 Hor...

Страница 24: ...disc the sanding belt can sand more aggressively To sand in vertical position do these steps 1 DISCONNECT MACHINE FROM POWER 2 Remove 2 M8 1 25 x 16 cap screws 2 8mm flat washers and backstop see Figu...

Страница 25: ...aluminium disc x 2 Figure 22 Removing disc cover Disc Cover Removing Sandpaper Disc Figure 23 Installing sanding disc 1 Peel back protective layer from one half of new sandpaper disc and fold it agai...

Страница 26: ...M POWER 2 Raise sanding bed off of bed support as shown in Figure 24 see Adjusting Sanding Bed Angle on Page 21 3 Pull belt tension lever out see Figure 24 to release sanding belt tension The lever wi...

Страница 27: ...tracking knob see Figure 25 clockwise 1 4 turn If sanding belt moves away from disc toward back of machine rotate tracking knob counterclockwise 1 4 turn 4 Repeat Steps 2 3 until proper belt tracking...

Страница 28: ...from belts sleeves and discs without damage Extend the life of your belts sleeves or discs with this innovative natural cleaner The Shop Fox D3640 Tool Table Plus was designed in response to cus tome...

Страница 29: ...is ignored serious personal injury may occur Cleaning the Model W1855 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any pitch resin has b...

Страница 30: ...ational Technical Support at 360 734 3482 or send e mail to techsupport woodstockint com To adjust work table do these steps 1 DISCONNECT MACHINE FROM POWER 2 Set work table angle to 0 see Setting Wor...

Страница 31: ...Loosen miter gauge lock knob Place a machinist s square with one edge against miter gauge and other edge against sanding disc as shown in Figure 29 4 Re tighten lock knob making sure machinist s squar...

Страница 32: ...screws from Step 3 7 Test belt tension by squeezing belt between your fin gers There should be no more than 1 4 of deflection in belt Note Too much tension in belt will cause increased noise and may...

Страница 33: ...on workpiece while sanding 2 Clean replace sandpaper Pages 24 27 reduce feed rate sanding depth 3 Only sand wood ensure moisture is below 20 4 Clear blockages seal leaks use smooth wall duct eliminate...

Страница 34: ...ng belt disc worn or damaged 1 Reduce pressure on workpiece while sanding 2 Use different stock or accept characteristics of stock and plan to clean replace sanding belt disc frequently 3 Clean sandin...

Страница 35: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 36: ...hine Housing Ground Ground Start Capacitor 100MFD 125VAC Figure 32 Paddle switch relay start capacitor and motor STOP Read Page 33 Before Wiring Wiring Diagram This motor wiring diagram is current at...

Страница 37: ...11 22 91 19 21 20 54 25 24 83 14 27 42 39 49 53 72 26 67 66 68 70 69 71 77 76 68 69 78 74 73 75 12 85 64 44 54 65 90 43 44 63 62 61 86 88 87 59 60 40 41 13 16 37 15 89 30 34 50 48 52 51 32 32 31 33 15...

Страница 38: ...X1855022 ELECTRICAL BOX 68 X1855068 PHLP HD SCR M5 8 X 16 LH 23 X1855023 INSULATED SLEEVE 69 X1855069 FLAT WASHER 5MM 24 X1855024 TOGGLE SWITCH 125 250V W KEY 70 X1855070 TIMING BELT 150XL037 25 X1855...

Страница 39: ...Never touch moving sandpaper 7 Always sand according to directional arrows on machine 8 Make sure sander is properly assembled adjusted and stable before operating Only operate with all guards in plac...

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Страница 42: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 43: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Страница 44: ......

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