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Model W1845 (For Machines Mfd. Since 6/17)

The test run consists of verifying the following: 1) The

motor powers up and runs correctly, and 2) the safety

disabling mechanism on the emergency stop button works

correctly.

To.test.run.the.machine,.do.these.steps:

Clear all setup tools away from machine.

Connect machine to power supply.

Push E-stop button in, then twist it clockwise so it

pops out—this resets the switch so it will start the

machine (see

Figure.16

Push the ON button to start the machine. A correctly

operating machine runs smoothly with little or no

vibration or rubbing noises.

Press E-stop button to stop machine (see

Figure

WITHOUT resetting E-stop button, press ON button.

The machine should not start.

— If machine

does

not

start, the E-stop button safety

feature is working correctly. Congratulations! The

Test Run is complete.

— If machine

does

start (with E-stop button pushed

in), immediately disconnect power from machine.

The E-stop button safety feature is not working

correctly. This safety feature must work properly

before proceeding with regular operations. Call

Tech Support for help.

Test.Run

TWIST

To reset switch,

twist button

clockwise.

Figure.16.

Resetting the E-stop button.

Serious. injury. or. death. can. result.

from. using. this. machine. BEFORE.

understanding. its. controls. and. related.

safety.information..DO.NOT.operate,.or.

allow.others.to.operate,.machine.until.

the.information.is.understood..

DO. NOT. start. machine. until. all.

preceding.setup.instructions.have.been.

performed..Operating.an.improperly.set.

up. machine. may. result. in. malfunction.

or. unexpected. results. that. can. lead.

to. serious. injury,. death,. or. machine/

property.damage.

Once assembly is complete, test run the machine to

ensure it is properly connected to power and safety

components are functioning properly.

If you find an unusual problem during the test run,

immediately stop the machine, disconnect it from power,

and fix the problem BEFORE operating the machine again.

The

Troubleshooting

table in the

SERVICE

section of this

manual can help.

Figure.17.

E-stop switch location.

E-Stop Button

Содержание W1845

Страница 1: ...Phone 360 734 3482 Online Technical Support techsupport woodstockint com COPYRIGHT OCTOBER 2017 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM...

Страница 2: ...g grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications...

Страница 3: ...ognition Chart 13 Cleaning Machine 14 Machine Placement 15 Anchoring to Floor 16 Assembly 17 Dust Collection 19 Sanding Spindle 20 Belt Tracking 21 Test Run 22 OPERATIONS 23 General 23 Platen Angle Ad...

Страница 4: ...or safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Sup...

Страница 5: ...equirement 240V Single Phase 60 Hz Full Load Current Rating 11A Minimum Circuit Size 15A Connection Type Cord Plug Power Cord Included Yes Power Cord Length 6 ft Power Cord Gauge 12 AWG Plug Included...

Страница 6: ...r Miter Block Aluminum Paint Type Finish Powder Coated Other Related Information Number of Dust Ports 2 Dust Port Size 4 in Belt Release Quick Release Drive Roller Size 7 in Idler Roller Size 3 7 8 in...

Страница 7: ...le c Maintain 1 16 maximum clearance between table and sanding belt d Avoid kickback by sanding in accordance with the directional arrows A Sanding Spindle Table B Left Dust Port C Belt Access Door D...

Страница 8: ...or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this r...

Страница 9: ...e accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better...

Страница 10: ...evice when sanding small workpieces and keep hands and fingers at least 2 away from sanding surface WORKPIECE INSPECTION Nails staples knots or other imperfections in workpiece can be dislodged and th...

Страница 11: ...ircuit Type 220V 240V 60 Hz Single Phase Circuit Size 15 Amps Plug Receptacle NEMA 6 15 Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output...

Страница 12: ...plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances For 240V Connection The machine must be properly set up befo...

Страница 13: ...d through this entire manual to become familiar with the controls and opera tions before starting the machine HEAVY LIFT Straining or crushing injury may occur from improperly lifting the machine or s...

Страница 14: ...ng Drum 2 1 L Sanding Drum 11 2 1 M Spindle 1 N Miter Gauge 1 O Backstop 1 P Hardware Bag Not Shown Lock Handle Spindle 1 Star Knobs 5 16 18 x 1 2 Hex Bolts 5 16 18 x 1 Backstop 2 Hex Bolt 5 16 18 x 1...

Страница 15: ...ARE 1MM APART 5mm 10mm 20mm 15mm 25mm 40mm 30mm 35mm 45mm 50mm 60mm 55mm 70mm 65mm 75mm W A S H ER DIAM E T E R 5 8 W A S H ER DIAM E T E R 9 16 1 2 W A S H ER DIA M E T E R W A S H ER DIA M E T E R...

Страница 16: ...aces If your cleaner degreaser is effective the coating will wipe off easily Tip An easier way to clean off thick coats of rust preventative from flat surfaces is to use a PLASTIC paint scraper to scr...

Страница 17: ...llocation Physical Environment The physical environment where your machine is operated is important for safe operation and the longevity of its components For best results operate this machine in a dr...

Страница 18: ...s may require that it be anchored to the floor If not required by any local codes fastening the machine to the floor is an optional step If you choose not to do this with your machine we recommend pla...

Страница 19: ...all latches 3 Lift belt tensioning lever as shown in Figure 6 4 Determine belt direction from arrows on dust port and access door 5 Match arrows on sander to arrows inside sanding belt Place and cent...

Страница 20: ...ligned hinges as shown in Figure 10 and tap with a hammer for full insertion 17 Latch belt access door to dust port cover 11 Align right dust port holes with tapped holes on back of sander 12 Insert P...

Страница 21: ...nded CFM at Dust Port 400 CFM Dust Collection Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must consider these variables 1 CFM...

Страница 22: ...hread cap screws removed in Step 3 into drum and tighten as shown in Figure 12 6 Slide sanding drum onto spindle and insert spindle washer and hex bolt into top of spindle 7 Insert rod into hole in ba...

Страница 23: ...he rollers adjustment is necessary 3 DISCONNECT MACHINE FROM POWER 4 Loosen the jam nut shown in Figure 15 about 1 turn 5 Determine if the sanding belt is tracking too high or too low If the belt trac...

Страница 24: ...from machine The E stop button safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help Test Run TWIST To res...

Страница 25: ...BEFORE using machine To reduce the risk of eye injury and long term respiratory damage always wear safety glasses and a respirator while operating this machine To complete a typical operation the oper...

Страница 26: ...to Page 32 to calibrate the angle scale 1 Move table lock levers to the loose position as illustrated by labels on machine 2 Push or pull table until there is a gap of no more than 1 16 from sanding b...

Страница 27: ...ge against face of miter gauge and the other against belt face as shown in Figure 21 3 Loosen lock knob on miter gauge see Figure 21 to adjust it flush with edge of the square 4 Tighten lock knob and...

Страница 28: ...urn sander OFF To perform spindle sanding operations do these steps 1 Make sure that appropriate spindle and table inserts have been installed correctly and that both are secured tightly see Page 20 2...

Страница 29: ...per use of the oscillating edge sander will yield excellent sanding results due to the oscillating movement 3 When you have completed your sanding operation turn sander OFF To perform an edge or end s...

Страница 30: ...PRO STIK Belt Cleaner 11 2 x 11 2 x 81 2 W1307 PRO STIK Belt Cleaner 2 x 2 x 12 These Pro Stik belt cleaners use crepe rubber to quickly remove gum and grit from belts and discs without damage Just p...

Страница 31: ...free with regular applications of quality lubricants Cleaning Protecting For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in thi...

Страница 32: ...s Note All other bearings on Model W1845 are sealed and permanently lubricated Oil Ports Grease Fittings There are two oil ports shown in Figure 28 and four grease fittings shown in Figure 29 Lubricat...

Страница 33: ...ve gearbox cover 2 Tighten set screws shown in Figure 30 3 Re install gearbox cover Eccentric Gear The eccentric gear on Model W1845 is connected to the shaft by a set screw see Figure 31 This set scr...

Страница 34: ...curacy and precision with the oscillating edge sander periodically calibrate the angle gauge Tools Needed Qty Machinist s Square 1 Flat Head Screwdriver 1 To calibrate the angle gauge do the following...

Страница 35: ...HINE FROM POWER 2 Remove hex nut and lock washer securing driver roller to shaft 3 Thread 2 1 4 20 x 13 4 cap screws on puller four turns into threaded holes in drive roller see Figure 34 4 Thread and...

Страница 36: ...t 5 Machine undersized for task 6 Motor overheated tripping machine circuit breaker 7 Contactor not energized has poor contacts 8 Motor at fault 1 Only cut wood products make sure moisture content is...

Страница 37: ...kly or burn 1 Too much pressure against belt 2 Sanding softwood 3 Sanding belt too fine 1 Reduce pressure on workpiece while sanding Page 27 2 Use different stock Or accept characteristics of workpiec...

Страница 38: ...but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to 10 minutes a...

Страница 39: ...3 5 6 95 12 15 18 OL Relay SDE RA 20 Motor 3HP 240V Ground Contactor SDE MA 09 Grnd Run Capacitor 60MFD 250VAC Disconnect power before performing any electrical service Electricity presents serious sh...

Страница 40: ...1 64 168 60 58 170 169 68 85 149 108 66 141 138 172 175 171 37 168 159 150 47 66 151 148 27 78 139 146 147 142 143 144 86 87 84 177 49 25 173 190 189 190 173 174 179 178 180 181 188 176 155 154 179 18...

Страница 41: ...5 97 95 94 50 50 51 197 89 192 28 190 71 133 132 91 134 135 125 136 132 134 133 129 137 158 63 133 131 134 130 48 122 123 124 187 92 193 194 194 191 190 138 104 105 110 133 134 130 138 98 9 76 3 76 4...

Страница 42: ...TE PAD 6 3 4 X 40 1 2 32 X1845032 HEX SPINDLE FRONT COVER 79 X1845079 BACKSTOP 33 X1845033 SET SCREW 5 16 18 X 3 4 80 X1845080 ECCENTRIC GEAR 34 X1845034 CAP SCREW M6 1 X 16 81 X1845081 FLAT WASHER 1...

Страница 43: ...SHAFT 131 X1845131 DRIVE SHAFT 175 X1845175 CAP SCREW 1 4 20 X 1 1 4 132 X1845132 OIL SEAL W O HOLE 176 X1845176 HEX NUT 5 8 11 133 X1845133 INT RETAINING RING 35MM 177 X1845177 FLAT WASHER 5 8 134 X...

Страница 44: ...es unreadable REPLACE that label before allowing machine to be operated again Contact us at 360 734 3482 or www woodstockint com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 301 X1845...

Страница 45: ...Model W1845 For Machines Mfd Since 6 17...

Страница 46: ...tape along edges please do not staple Fold along dotted lIne Fold along dotted lIne Woodstock international inc p o box 2309 bellingham Wa 98227 2309 place stamp Here...

Страница 47: ...he scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any a...

Страница 48: ......

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