Shini SG-16N Series Скачать руководство пользователя

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SG-16N/20N

Series

Low-speed Granulator

Date: Sep, 2017

Version: Ver.D (English)

Содержание SG-16N Series

Страница 1: ...SG 16N 20N Series Low speed Granulator Date Sep 2017 Version Ver D English...

Страница 2: ......

Страница 3: ...2 1 Emergency Stop Switch 21 2 2 2 Safety System 21 2 2 3 Hexagon Screw 22 2 3 Electrical Components Description 23 2 4 Optional Accessories 24 2 4 1 30 Sec Instant Recycling System 24 2 4 2 Full rece...

Страница 4: ...lades Installation Adjusting SG 20N 40 5 Trouble shooting 41 5 1 Granulator Can Not Work 41 5 2 Stop Due to Other Reasons 41 6 Maintenance and Repair 42 6 1 Repair 42 6 1 1 Replace the Blades 42 6 1 2...

Страница 5: ...cture index Picture 1 1 Dimensions 12 Picture 2 1 Working Principle 20 Picture 2 2 Emergency Stop Switch 21 Picture 2 3 Safety System 22 Picture 2 4 Electrical Components Description 23 Picture 3 1 In...

Страница 6: ...llation of Bearing and Blade Rest 1 48 Picture 6 8 Installation of Bearing and Blade Rest 2 48 Picture 6 9 Installation of Bearing and Blade Rest 3 48 Picture 6 10 Installation of Bearing and Blade Re...

Страница 7: ...56 Picture 6 27 Step 4 of Cutting Chamber Dismentlement 57 Picture 6 28 Step 1 to Take Out the Blade rest Shaft 57 Picture 6 29 Step 2 to Take Out the Blade rest Shaft 57 Picture 6 30 Step 3 to Take...

Страница 8: ...8 60...

Страница 9: ...are within reach they are very sharp and can cause personal injury Forbidden to process flammable or toxic material SG 16N 20N series low speed granulator are suitable for crushing sprues material and...

Страница 10: ...be adjusted within clamps outside machine no longer needs to be adjusted from inside of machine as before The material collector is located outside the custtine chamber to avoid leakage Optimal cuttin...

Страница 11: ...Any modifications of the machine must be approved by SHINI in order to avoid personal injury and damage to machine We shall not be liable for any damage caused by unauthorized change of the machine Ou...

Страница 12: ...12 60 1 3 Technical Specifications Optionally Equipped with Coiled Spring Conveyor Height increasing storage bin Picture 1 1 Dimensions...

Страница 13: ...Throughput Capacity kg hr 35 50 60 80 Noise Level dB A 85 90 85 90 85 90 Dia of Screen Mesh mm 5 5 5 Dimensions H mm 1200 1200 1200 H1 mm 1400 1400 1400 H2 mm 550 550 550 W mm 505 575 645 W1 mm 330 40...

Страница 14: ...ty kg hr 80 80 135 135 Noise Level dB A 85 90 85 90 85 90 85 90 Dia of Screen Mesh mm 6 6 6 6 Dimensions H mm 1270 1270 1270 1270 H1 mm 1450 1450 1450 1450 H2 mm 550 550 550 550 W mm 575 575 715 715 W...

Страница 15: ...enings unless both the main switch and the control switch on the granulator are in Off position High voltage Danger This sign is attached on the control box and the wiring box Be careful with the rota...

Страница 16: ...e heat processed and the blades must be changed before the granulator deal with fibre added material When operate the granulator please notice the following signs Hazard High voltage May lead to casua...

Страница 17: ...can be used for easier movement 3 Do not rotate the machine and avoid collision with other objects during transportation to prevent improper functioning 4 The structure of the machine is well balance...

Страница 18: ...meters 6 Avoid vibration magnetic disturbance at the operation area Rejected Parts Disposal When the equipment has run out its life time and can not be used any more unplug the power supply and dispos...

Страница 19: ...operation and maintenances upon machines without referring to the Manual prior to machine using 2 Any incidents beyond human reasonable controls which include man made vicious or deliberate damages o...

Страница 20: ...e Parts name A Feed box B Rotating blade C Fixed blade D Screen E Storage box Picture 2 1 Working Principle The material is fed in via feed box A and falls down to the rotating blades B there it grind...

Страница 21: ...ur commitment The replacement of all spare parts will be done by SHINI Company 2 2 1 Emergency Stop Switch There is one red button on the control panel Upon pushing it the machine will stop running Tu...

Страница 22: ...uld be loosed it s just the door lock It will take a long time to loosen the screw And this period of time is enough for stopping the blade bearing completely to avoid personnel injury Prior to machin...

Страница 23: ...orms the function of short circuit protection or circuit isolation 2 Electromagnetic switch which can connect or disconnect the power from remote 3 Thermo overload relay which can protect the gear mot...

Страница 24: ...treatment on the material contacting components SG 20N fibre added model chooses V 4E blade material Add F at the model behind Optional higher Motor Power Add H at the model behind 2 4 1 30 Sec Insta...

Страница 25: ...via it is sensor thus stop the granulator and warn the user by sounding an alarm Applicable to SG 16N 20N series 2 4 3 Dust separating system Dust Separators DS Type Regrind Conveying Via Blower Cyclo...

Страница 26: ...grinding pipes and runners Applicable to SG 20N blades series exclusive of SG 2028NH 2 4 5 Proportional Valve Proportional valves mix regrind with new materials in a proper proportion and then send t...

Страница 27: ...0 12 mm which are applicable to SG 20N series All can be selected to meet customer s requirement Double layer screen is designed for customers with long and thin materials 2 4 7 Optionally Equipped wi...

Страница 28: ...aution Cutters should be laid level prevent the cutters from self rotating when do installation don t let your hands be near to the cutters to avoid personal injury Notice Do not install the cutters b...

Страница 29: ...e machine to facilitate repair and maintenance Picture 3 1 Installation Space 1 Check and make sure the installation ground is level there is enough intensity when it is running Lockup the castors to...

Страница 30: ...wer supply specifications please refer to the schematic model CAUTION The installation of the granulator s circuit must be conducted by the professional electricians 1 Connect granulator to the power...

Страница 31: ...led so to keep it from quality and color changing by oxidation or damping 1 Align flange base to the hole of 30 seconds instant recycling system and use M8 35 screw to fix it M8X 35 screw Flange base...

Страница 32: ...nd the 30 seconds instant recycling system with M8 screw nuts and lockup screws Cyclone M8 screw nut Lockup screw 30 secs instant recycling system Picture 3 6 30 Seconds Instant Recycling System 3 4 I...

Страница 33: ...et of loading blower to the inlet of the cyclone dust collector Picture 3 8 30 Seconds Instant Recycling System 5 6 Mount drying machine at the flange base of the 30 seconds instant recycling system P...

Страница 34: ...Company for help 4 1 Startup Pretest Unpainted part of the machine has been covered with stainless oil Before use the stainless oil should be cleaned 1 Clean with a towel 2 Wash with a towel dipping...

Страница 35: ...ng the switch to control the startup and stop of the machine Picture 4 1 Main Power Switch START button and STOP button These two buttons control the startup and stop of the machine Emergency stop Whe...

Страница 36: ...pen the Feed Box 1 Hold the safety switch mounting plate by left hand rotate the star screw anticlockwise to the lower limit of the safety switch mounting plate Hold the feed box by right hand and put...

Страница 37: ...icture 4 5 Open the Storage Box 4 3 3 Open the Screen and Screen Frame 1 Shut off the power of granulator 2 Loose the inner hexagon screws and open the screen frame Picture 4 6 Open the Screen and Scr...

Страница 38: ...plate with left hand aim the hole and twist the star screw clockwise Picture 4 8 Close the Feed Box 1 2 When the star screw is twisted 1 4 inside the safety switch plate hold the feed box with right h...

Страница 39: ...feed box 4 4 3 Shut up the Storage Box Note Before closing clean the interface surface Be careful Don t get squeezed and injured 1 Check no powder or leftover material around the cutting chamber scree...

Страница 40: ...ng rotating blades and fixed blades can be adjusted within clamp outside the machine Put all the cutters including rotating blades and fixed blades into clamp adjusting its adjusting screw until the s...

Страница 41: ...the granulator 5 Check the overload protector of the feeding blower s motor If the feeding blower does not run the granulator cannot run either Check the motor protector in the electric control box I...

Страница 42: ...Repair 6 1 Repair All the repair must be done by professionals to avoid damage to machine and harm to human body 6 1 1 Replace the Blades CAUTION Warning Self rotation exists due to non balanced force...

Страница 43: ...bout replacing or maintaining the blades to see chapter 3 4 Inject screw thread fixing glue light blue LOCTITE 243 recommended to the fixing screw so to avoid slipping and tighten screws up Picture 6...

Страница 44: ...Clean carefully the fixed blades and rotating blades and then install them CAUTION Each time to replace the blade the screw and insulation ring must be replaced also Install the back fixed blades then...

Страница 45: ...ned by central distance L of the belt pulley Picture 6 2 Transmission 6 1 3 Adjustments of V Belts 1 Take down the side plate on the control box that is located on the right side of the machine 2 Take...

Страница 46: ...inded material shoot out during granulating 2 Check whether the emergency stop works properly Start the machine and then stop it via emergency stop Rotate the button anti clockwise to reset the emerge...

Страница 47: ...ing machine 4 Cleaning external surface of the feed box 5 Open the feed box 6 Clean all internal surfaces of the feed box 6 Remove and clean the material collection box 8 Clean screen and screen brack...

Страница 48: ...hinecompress it tightly 3 Mount shaft sleeveand material flaporderly into the main shaft and to make the material flap completely match shaft sleeve and blade rest 4 Mount bearing pedestal onto the bl...

Страница 49: ...12 M14 M16 M18 M20 M22 M24 Axial force N 23 8 34 5 47 65 5 78 5 103 129 149 Fixing torque Nm 50 86 135 215 290 420 570 730 6 5 Installation of Belt and Belt Pulley 1 Install one end of the main shaft...

Страница 50: ...e is 90Nm Before tightening the needle of dial indicator contacts the edge of belt pulley As the pulley is turned tighten the lock screw as indicated by the dial indicator its range is 0 01 0 03mm to...

Страница 51: ...ven stress Picture 6 16 Installation of Belt and Belt Pulley 6 Note Apply grease on the bearing and bearing pedestal Apply applicable torque to tighten the key and the screw on the shaft 7 Put the str...

Страница 52: ...elt is balanced Picture 6 18 Installation of Belt and Belt Pulley 8 9 Tighten the fix screws of motor at four corners to allow the motor fixed on the base plate of granulator Picture 6 19 Installation...

Страница 53: ...er Picture 6 20 Installation of Feed Box and Feed Port 1 2 Hold the feed port and insert it into the feed box Picture 6 21 Installation of Feed Box and Feed Port 2 Attention Lock each screw with right...

Страница 54: ...s the direction arrow shows until the stationary aixs reach the groove end Groove end Picture 3 24 Installation of Screen Frame 2 4 Uplift the front end of the screen frame lock the screen frame tight...

Страница 55: ...1 of the siding Picture 3 27 Installation of Material Collection Box 2 3 The after installation state of material collection box is showed in the picture below Picture 3 28 Installation of Material Co...

Страница 56: ...the table then dismantle the rotating and fixed blades Picture 6 24 Step 1 of Cutting Chamber Dismentlement 2 Dismantle the screws fixed on the left and right side plate separately Picture 6 25 Step 2...

Страница 57: ...1 Put the side plate with blade rest shaft on the supporting frame as to take out the shaft conveniently Picture 6 28 Step 1 to Take Out the Blade rest Shaft 2 Put the fitted iron rod on the blade re...

Страница 58: ...the pad as to take out the bearing conveniently Picture 6 31 Step 1 to Take Out the Bearing 2 Put the fitted iron rod on the bearing and knock the bearing from the outside Picture 6 32 Step 2 to Take...

Страница 59: ...ying blower 6 10 3 Daily Check Check main power switch Check emergency stop button Check start stop button Check material check plate strip is perfect or not Check whether emergency stop and safety sw...

Страница 60: ...the blades Check whether clamp ring of pulley is fastened Check belt tension 6 10 6 Check Half yearly or Every 1000 Running Hours Check or replace lubrication for gear motor Check lubrication of bear...

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