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4-2. Operation Panel Configuration

①

Circuit Breaker(3-Phase & 1-Phase)

⑩

Spill containment Overflow
Warning Indicator

②

Voltmeter

⑪

Tachometer

③

Ammeter

⑫

Available Output Monitor

④

Frequency Meter

⑬

Display Selector Switch

⑤

Pilot Lamp

⑭

Fuel Meter

⑥

Voltage Regulator

⑮

Hour Meter

⑦

Ammeter Selector Switch

⑯

Starter Switch

⑧

Breaker Trip Selector Switch

⑰

Accessory Switch

⑨

Warning Indicators

⑱

Over Crank

Indicator

Содержание DGK15F

Страница 1: ...irth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper with the exhaust sy...

Страница 2: ......

Страница 3: ...eration Store this manual in a specified location where it will be secure and available for consulting at any time Order another copy from the authorized distributor where this generator was purchased...

Страница 4: ...ion 17 6 1 Transport Procedures 17 6 2 Installation Procedures 18 7 Load Connections 19 7 1 Load Cable Selection 19 7 2 Connecting Load Cables 20 8 Pre Operation Inspection 23 8 1 Checking Engine Oil...

Страница 5: ...ration Do not open the check door when the starter switch is in the AUTO or START position It will cause injury by rotating parts such as cooling fans and fan belt Always turn the starter switch to th...

Страница 6: ...ng repair the leaking location before operating Always be sure to wipe up any spilled fuel or oil Allow the generator to cool before covering with the protective cover Never allow flame to come close...

Страница 7: ...rely fix the equipment with rope or similar item so that it cannot move when transporting by truck or other vehicle CAUTION PROPERTY DAMAGE Do not use the equipment for any improper applications Impro...

Страница 8: ...60 Spill Containment Desorption Part no M707 001350 Warning Caution Part no X505 007571 Caution GM SPEC LLC Part no X505 007840 Warning Fire Part no X505 007650 EPA Regulation Complied Notice Part no...

Страница 9: ...Vertical Water Cooled 4 Cycle Diesel Model Manufacturer D902 KUBOTA No of Cylinders bore stroke in mm 3 2 83x3 78 72x73 6 Continuous Rated Output hp 20 7 Rated Speed rpm 3 600 Displacement cu in liter...

Страница 10: ...d pumps and similar civil engineering equipment Power source for lighting and similar equipment Power source for electrical tools and household appliances 4 Part Names 4 1 External View Part Names CAU...

Страница 11: ...r Air Cleaner Oil Drain Plug Coolant Drain Plug Spill Containment Fuel Tank Battery Spill Containment Wiring Connector Fan Guard Engine Warranty Manual Spill Containment Drain Valve Fuel Drain Plug Fu...

Страница 12: ...low Warning Indicator Voltmeter Tachometer Ammeter Available Output Monitor Frequency Meter Display Selector Switch Pilot Lamp Fuel Meter Voltage Regulator Hour Meter Ammeter Selector Switch Starter S...

Страница 13: ...the engine is started Note Consider the digitally displayed available output as an approximate estimate Be sure to thoroughly consider the displayed value and the used load capacity when using a load...

Страница 14: ...sh the liquid stored in the spill containment Refer to section 10 Inspection Maintenance 9 Flushing Liquid in Spill Containment Note Water can also accumulate in the spill containment due to rain ente...

Страница 15: ...contact authorized distributor where the generator was purchased Note This battery charging warning indicator cannot detect battery deterioration or insufficient battery fluid Refer to section 8 6 Che...

Страница 16: ...ator was purchased 5 SPILL CONTAINMENT Spill Containment Amount Checking Indicator The SPILL CONTAINMENT checking indicator illuminates if the liquid stored in the spill containment exceeds approximat...

Страница 17: ...licable laws and regulations 5 6 Meters and Gauges Engine Meters and Gauges 1 Hour Meter Displays the operating time Use this as a reference for managing periodic inspection interval 2 Tachometer Disp...

Страница 18: ...ing indicator at the time of automatic stop and inspect the failed component 1 Pre heating Indicator The pre heating indicator illuminates when the starter switch is at START The pre heating indicator...

Страница 19: ...o not turn off on the breaker manually to operate or stop a load 4 Breaker Trip Selector Switch This switch is for selecting the tripping order of the three phase and single phase breaker when there i...

Страница 20: ...stallation 6 1 Transport Procedures WARNING INJURY Do not lift up the unit using tie down Use of such could result in the generator falling No persons should ever be under a lifted generator CAUTION I...

Страница 21: ...round the boundary line of the construction area and take measures to prevent persons not involved in the construction from entering the area Position this generator on a hard flat and leveled surface...

Страница 22: ...for use and distance from the generator to the equipment using the generator Note Select cable with thickness that ensures the voltage drop across the cable would be within 5 of the rated voltage Loa...

Страница 23: ...ce are all matching If using the N terminal be careful that the currents of each phase are uniformed If using three phase output with a single phase three wire type output simultaneously use in a rang...

Страница 24: ...e load U W terminal voltage is 240 V U N terminal voltage is 120 V W N terminal voltage is 120 V For single phase 240 V load For single phase 120 V load Single phase 120V receptacle single phase 240 1...

Страница 25: ...U N 6 6 W N 6 6 Maximum total allowable capacity is less than 12kVA Note If using a single phase 120 V between output terminals U N and W N connect an equivalent load between U N and W N If using a s...

Страница 26: ...To check the engine oil keep the equipment in leveled position remove the oil level gauge and wipe so that no oil remains and then re insert the dipstick fully Prior to starting the engine make sure t...

Страница 27: ...add coolant to the Sub Tank and radiator 1 Filling the Sub Tank Remove the sub tank cap Fill the sub tank with coolant until it reaches the FULL line Install the sub tank cap 2 Filling the Radiator O...

Страница 28: ...Checking the Fuel CAUTION FIRE This generator uses diesel fuel Always be sure to stop the engine and not bring flames close when inspecting fuel or refueling Wait until the engine has cooled before p...

Страница 29: ...nnections and similar locations 8 6 Checking the Battery CAUTION EYE SKIN INJURY Wear rubber gloves and other protective wear to protect eyes skin and clothing from the battery fluid which contains di...

Страница 30: ...s or tunnels as the exhaust gas of the engine contains substances that are harmful to human health Do not direct exhaust fumes at bystanders or buildings WARNING INJURY Always be sure to check that th...

Страница 31: ...three phase and single phase breakers on the operation panel of this machine Set the accessory switch to OFF and use the safety cap to cover it Open the fuel valves Set the STARTER SWITCH selector to...

Страница 32: ...operation The engine keeps running while accessory Switch is ON 9 2 Procedures during Operation 1 Checks after Startup Make sure that all meters and indicators are in normal status Refer to section 5...

Страница 33: ...ents immediately after stopping the engine as they are still extremely hot 1 Manual Start Turn the switches and breakers on the load side to OFF Turn the three phase and single phase breakers on the o...

Страница 34: ...y drain the battery 9 4 Protective Functions WARNING INJURY Do not open the inspection door when the starter switch is in the AUTO or START position It may get caught in rotating parts such as cooling...

Страница 35: ...Engine startup failure 10 Rotation signal loss Flashing When rotation signal disappears indicates the automatic activation 10 Inspection Maintenance 10 Inspection Maintenance WARNING ELECTRIC SHOCK I...

Страница 36: ...garding proper disposal When check doors are open during maintenance take measures so that unrelated personnel cannot accidentally come close to the generator Close all doors and covers if you are goi...

Страница 37: ...nt Leakage Inspect Add Battery Fluid Clean Air Filter Element 1st time at 50hrs Replace Air Filter Element once in 6 times cleaning or 1 year Drain Liquid from Spill Containment Adjust Fan belt Tensio...

Страница 38: ...rain plug with a new part each time the oil is changed Packing part no 6C090 58961 Kubota part no 2 Replacing the Oil Filter First Time 50 hours Thereafter Every 300 hours Drain the engine oil Refer t...

Страница 39: ...t is adhering Blow compressed air from inside the element If carbon or oil is adhering Replace with new parts 4 Fuel Filter Element Replacement Clean Every 100 hours Replace Every 400 hours Turn the f...

Страница 40: ...e water has been drained tighten the water drain plug with new packing Remove the sub tank and flush the coolant from the sub tank Re attach the sub tank to its original position and fill with coolant...

Страница 41: ...distributor where the generator was purchased to replace the rubber hose and anti vibration rubber 9 Flushing Liquid in Spill Containment Check Daily Set a container to collect liquid from the flushi...

Страница 42: ...ill containment fixing bolts M8 7 pieces Lift the generator separate the spill containment and set the generator on a flat surface After cleaning and inspecting the inside of the spill containment rev...

Страница 43: ...the plug R1 2 or wrap it by seal tape and tighten it Note If the fluid drained when cleaning the spill containment contains oil or grease dispose of it according to the related laws and regulations I...

Страница 44: ...a level surface CAUTION INJURY Do not operate the generator if it has been modified or any parts have been removed Position the generator on a level stable surface so that it cannot slide or move in...

Страница 45: ...rator if it is not going to be used for two months or more Remove the battery Refer to section 8 6 Checking the Battery Replace the engine oil Refer to section 10 Inspection Maintenance 1 Engine Oil R...

Страница 46: ...or when it is double stacked 12 Troubleshooting WARNING ELECTRIC SHOCK INJURY Do not touch output terminals or internal electric parts while the generator is operating Do not open the inspection door...

Страница 47: ...e falls down below 32 F 0 1 Fuel is frozen 2 Water in fuel line is frozen 3 Pre heater is defective 1 Use winterized fuel 2 Drain water in fuel line 3 Contact distributor or dealer for repair Engine s...

Страница 48: ...citer is defective 5 Alternator is defective 1 Contact distributor or dealer for repair 2 Contact distributor or dealer for repair 3 Contact distributor or dealer for repair 4 Contact distributor or d...

Страница 49: ...46 aaaaaa 13 Generator Circuit Diagram...

Страница 50: ...47 aaaaaa 14 Engine Electrical Circuit Diagram...

Страница 51: ......

Страница 52: ...2019...

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