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i7700 Shift & Throttle System

INSTALLATION MANUAL

ELECTRONIC SHIFT & THROTTLE (EST)

Before you do i

t your way,

please try it o

ur way

w w w . s e a s t a r s o l u t i o n s . c o m

S E V E N T Y S E V E N

ISO 9001

Содержание i7700

Страница 1: ...i7700 Shift Throttle System INSTALLATION MANUAL ELECTRONIC SHIFT THROTTLE EST Before you do it your way please try it our way w w w s e a s t a r s o l u t i o n s c o m 77 SEVENTY SEVEN ISO 9001...

Страница 2: ...atter and all information herein is the sole exclusive and confidential property of SeaStar Solutions and shall not be disclosed copied reproduced or used in whole or in part for any purpose other tha...

Страница 3: ...ored or performed incorrectly or carelessly Observe Them Carefully These safety alerts alone cannot eliminate the hazards that they signal Strict compliance with these special instructions during inst...

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Страница 5: ...tion Source 3 5 3 5 CAN2 Harness Connections 3 6 3 6 Analog Tachometer 3 9 3 6 1 NMEA Gateway Connection 3 10 4 0 System Setup 4 1 4 1 Actuator Setup 4 1 4 1 1 Actuator Configuration 4 1 4 1 2 Actuato...

Страница 6: ...Dealer Tools C 1 C 2 Connection C 1 C 3 Navigating Datalink C 3 C 4 Actuator Setup C 5 C 4 1 Step 1 Actuator Configuration Using Datalink C 5 C 4 2 Step 2 Cable Installation and Adjustment C 7 C 4 3...

Страница 7: ...bstitute any component Substitution with non SeaStar or non i7700 components may compromise system safety performance and reliability Before installation 1 Check that there is no interference between...

Страница 8: ...quipped with multiple helms ensure that only one is used at a time 5 Know and adhere to all applicable federal state and municipal laws and regulations that govern boating in your area During use The...

Страница 9: ...ASSOCIATED WITH THE EQUIPMENT SHOWN LATER IN THIS MANUAL WARNING Component labels Figure 1 1 Actuator decal PID 277045 Figure 1 2 Actuator decal sheet PID 277044 The labels shown below are found on th...

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Страница 11: ...te data between devices is what enables the functionality of i7700 i7700 implements the high speed CAN protocol using DeviceNet harnesses and connectors We refer to the network as CAN2 in the document...

Страница 12: ...on Supplement Rev B 2 2 System Overview Diagram DUAL STATION DUAL ENGINE TRIPLE STATION DUAL ENGINE 1 Control Head 2 Throttle Shift Actuator 3 CAN Network Bus 1 2 3 1 2 2 2 2 3 1 1 1 1 3 SINGLE STATIO...

Страница 13: ...m Phone 604 248 3858 Fax 604 279 2202 3 1 Important Information Technical Support Contact 3 0 INSTALLATION Mount the control head on the dash in an area which will allow for convenient access during u...

Страница 14: ...BL WH RD WH GN WH TO SECOND STATION OPTIONAL SPLICE TRIM HARNESS 6345518 INCLUDED IN TILT TRIM KIT HA5491 HA5491 DUAL ENGINE TILT TRIM SWITCH KIT AVAILABLE SEPARATELY IF SUPPLIED BY OTHERS SWITCHES TO...

Страница 15: ...engine side they control 3 3 Installing the Actuators 3 3 1 3 3 2 Mounting The actuator chassis has mounting holes on three surfaces to make it easy to orient and mount See page A 3 for mounting dimen...

Страница 16: ...QUIVALENT NOT INCLUDED TWIST WIRES TOGETHER 3 4 Electrical Connections Power Connection The actuator harness contains 6 leads for power connection 1 Connect the black wire to the battery ground either...

Страница 17: ...33CFR part 183 subpart L If your engine already has start in gear protection it is recommended to connect the i7700 actuator s start in gear protection switch for redundancy This will also provide a r...

Страница 18: ...e 3 5 CAN2 Harness Connections FAILURE TO SECURE HARNESS MAY RESULT IN HARNESS WEAR CAUSING LOSS OF THROTTLE CONTROL PROPERTY DAMAGE PERSONAL INJURY AND OR DEATH WARNING Figure 3 4 CAN2 wiring diagram...

Страница 19: ...OPTIONAL THIRD STATION CONTROL HEAD HATCH OR CONSOLE MOUNTED COMPONENTS DASH MOUNTED COMPONENTS CM100XX Where XX is the length in feet required 6 12 and 20 lengths are included in the kit The CE42100...

Страница 20: ...ection available separately Figure 3 6 Correct CAN2 tee installation example FAILURE TO SECURE HARNESS MAY RESULT IN HARNESS WEAR CAUSING LOSS OF THROTTLE CONTROL PROPERTY DAMAGE PERSONAL INJURY AND O...

Страница 21: ...k or if you have made an analog tachometer connection on the PCM CAN2 harness See section 6 5 in Book 50 for more information on engine speed source selection and wiring 3 6 Analog Tachometer Figure 3...

Страница 22: ...therwise minor failure on the NMEA 2000 bus could interfere with the EST operation Connect the NMEA 2000 gateway to the engine bus and to a tee on the CAN2 network as shown in figure 3 9 3 6 1 Figure...

Страница 23: ...red as a port engine actuator Before installing the cables and adjusting the actuator parameters you must designate the starboard actuator Each actuator has a shift and throttle component that must al...

Страница 24: ...irection the actuator is required to move to increase throttle 7 Remove the actuator covers if you haven t already done so 8 Move the port and starboard control head levers to the forward and reverse...

Страница 25: ...figure 4 4 to the actuator chassis label in the dashed boxes provided figure 4 5 a Use Starboard and Port to indicate which actuator controls which engine b Place the Idle and decals on the throttle...

Страница 26: ...ps 3 and 4 in reverse gear this time adjusting the Reverse Stroke parameter 6 Verify that the engine returns to neutral properly from both forward and reverse gear The propeller must freewheel in neut...

Страница 27: ...rocedure for the starboard throttle actuator 7 The Idle Offset parameter is used to fine tune throttle response and to synchronize the throttle actuation a On some engines it may take a large amount o...

Страница 28: ...multiplier applied to the Shift Proportional Delay Max time to control the shift delay 0 1 to 1 0 0 5 FWD Throttle Curve U There are two throttle curves that control the response characteristics when...

Страница 29: ...oth engines begin to increase at the same time If necessary repeat some or all of the throttle actuator adjustment in section 4 2 3 Some engine models have sensitive off idle performance and may incre...

Страница 30: ...Apply a drop of Loctite Threadlocker Blue 242 to the threads adjacent to the adjuster barrel Tighten the jam nuts against the adjuster barrels Install the actuator cable covers Be sure to install the...

Страница 31: ...ous fault occurs consider your options While the system has many features to allow the boat to return to port in a slow and safe manner local conditions or operator skills may dictate that calling for...

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Страница 33: ...hom such product were purchased or to us at the appropriate address In such a case SeaStar Solutions products found to be defective and covered by this warranty will be replaced at SeaStar Solutions o...

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Страница 35: ...head Dual lever mounting template 3 76 95 5 mm 3 76 mm DIA 4 x 1 4 6 35 mm DIA 1 5 38 mm 1 5 38 mm 1 71 43 5 mm 1 71 43 5 mm FRONT If you must photocopy this mounting template for use check ALL measu...

Страница 36: ...Single Lever 3 76 mm DIA 3 x 1 4 6 35 mm DIA 1 0 25 4 mm 1 0 25 4 mm 1 6 41 mm If you must photocopy this mounting template for use check ALL measurements using a measuring device prior to using as a...

Страница 37: ...drawing is NOT a template It is for informational purposes only SCALE 1 3 NOTICE 12 2 310 mm 12 304 mm 11 280 mm 4x 0 30 8 mm 11 280 mm 0 8 20 mm 8 3 210 mm 5 4 138 mm 6 7 170 mm 2 51 mm 6 7 6 7 mm 8x...

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Страница 39: ...used to select various actions The five boxes at the bottom of the display screen will indicate the legend for each button These legends vary based on what is on the screen Figure B 1 Navigation butto...

Страница 40: ...der the symbol When chained together with text it is guiding you to select the next item in the chain Examples Press Save to save changes and return to the Settings menu Navigate to Dealer Menu Initia...

Страница 41: ...er the code incorrectly you will exit the screen and be placed into the user menu Press and hold Menu again to get back to the PIN entry screen Once you have entered the correct code you will go direc...

Страница 42: ...tle Adjust shift and throttle settings 3 Yamaha EST Gateway Configure EST gateway for Optimus 360 with Yamaha DEC engines 3 Suzuki EST Gateway Configure EST gateway for Optimus 360 with Suzuki SPC eng...

Страница 43: ...ming harness as shown in figure C 1 If necessary an additional tee may be installed but must be removed or capped after use If the spare tee is left in the system there must still be one and only one...

Страница 44: ...utions i7700 Installation Supplement Rev B Figure C 1 Dealer Kit connection CONVERTER CM21106 CAN2 PROGRAMMING HARNESS 214720 CAN COMPUTER HARNESS OTHER I6800 COMPONENTS OTHER I6800 COMPONENTS TERMINA...

Страница 45: ...u can see under Protocols that Optimus CAN2 is highlighted so the list of Interfaces is a list of devices connected on the CAN2 network Figure C 2 Datalink Workspace Your available interfaces may not...

Страница 46: ...is not lost when power is removed Similarly clicking Read will copy parameters from the connected device into the Datalink database allowing you to see the current state of the actual device This is...

Страница 47: ...m the factory all actuators default to being Port Shift actuators This section will assign the correct function to each of the actuators Ensure mechanical cables are not connected to the actuators at...

Страница 48: ...e throttle Shift actuators Set the Shift to Forward parameter to Push or Pull for the direction the shift actuator is required to move to engage forward gear 5 Click Write to save the changes The stro...

Страница 49: ...troke length to achieve full engagement of gear yet not interfere with physical shift linkage limit Done in Step 4 below To have both gears fully disengage when returned to neutral Procedure 1 Turn ig...

Страница 50: ...ctuator side lock nut see figure 4 13 for both throttle actuators Once the final adjustments are made you will need to apply Loctite 242 to the threads but you will do this after the sea trial 7 The I...

Страница 51: ...ed When set to RPM the control system will use engine RPM feedback to match engine speeds An engine RPM source is required see section 3 6 When set to Throttle the control system will simply match the...

Страница 52: ...ications Curve 2 requires more lever travel before throttle is increased Station Protect When enabled Yes this feature prevents accidental switching between control stations on multi station boats by...

Страница 53: ...The readme file can be accessed from the Datalink Help menu Click Help then click readme txt to view the file When run the Updater will first install the latest version of Datalink on your computer th...

Страница 54: ...D 1 Checking Component Firmware Revision Levels Figure D 2 Datalink workspace Using DATALINK 1 Connect the computer to the i7700 system as shown in section C 2 2 In the Interfaces section in Datalink...

Страница 55: ...s Firmware Update Files Each update file will be located in a folder with the component names see figure D 1 See table D 1 for component and file name cross reference Figure D 3 Top Toolbar 7 Click Op...

Страница 56: ...These can be ignored but no active faults should be present after completion of the updating process The CANtrak software can only be updated from the display You will need a USB drive preferably empt...

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Страница 60: ...B C CANADA V6V 1P6 FAX 604 270 7172 www seastarsolutions com ISO 10592 FORM NO 710351 REV B 2017 MARINE CANADA ACQUISITION INC DBA SEASTAR SOLUTIONS PRINTED IN CANADA 02 18 Please scan this QR code a...

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