51
P.
Brake Replacement
Removal
1. Remove covers and water bottle holder, if mounted to the covers. A
Philips screwdriver is used to remove the covers on newer units. For
older units, a 1/8” Allen wrench or socket is required.
2. Remove the cover support (A1546), using a ½” wrench or socket. Four
(4) bolts are located at the top of the support and two (2) at the bottom.
Older machine only had two (2) bolts located at the top.
3. Disconnect both cables connecting to the brake. One cable connection is
located inside the monocoque and connects to the coil on the bottom of
the brake. The other cable runs up the outside of the left side panel of the
monocoque and connects to the brake.
4. Mark the position of the brake on the sides of the monocoque. Four (4)
brake mounting bolts are located on the outside of the monocoque.
5. Loosen the four (4) black 10mm bolts mounting the brake (S1906) to the
monocoque.
6. Back the brake tension bolt (P1862) off, four (4) to five (5) turns to relieve
belt tension. On newer machines, a 3/8” wrench is used. The older
machines require a 5/32” Allen wrench.
7. Loosen the two (2) bolts that mount the tensioning bar for the brake
(A1538) to finger-tight. The tensioning bar will later be used as a handle
to remove the brake.
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