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7 Troubleshooting (short overview)

EN BEF 400RC floor milling machine with remote control

BEF400RC‐en‐221018

30

7 Troubleshooting

(short overview)

Observe the safety instructions in Chapter 2.2.
Only persons who have been instructed accordingly may

work on and with the machine. (

!

Chapter 12, page 32).

If the machine or parts of the machine are not working

properly, operation must be stopped in all cases and the

supervisor responsible for the machine must be informed.
Troubleshooting, fault rectification and repairs may only be

carried out by authorised, appropriately trained specialist

personnel.

If necessary, the manufacturer must be commissioned

(

!

page 2)!

Any loose fastenings may be repaired by the owner or ope­

rator.

Contact/commission manufacturer =

D

Fault

Possible cause

Measure

!

Chapter

The machine cannot be

started.

Wrong tool or/and wrong belt

pulley mounted. The machine is

equipped with an electronic tool

recognition

(milling rotor/cutter rotor).

Mount the corresponding

tool or the corresponding

belt pulleys.

6.6

Milling rotor failure

The milling rotor does not

rotate and cannot be swit­

ched on again.

Milling rotor is blocked

Remove blockage

Hydraulic oil shortage

Major oil loss, oil traces

1.

Stop operation

2.

Search for and rectify

leaks

3.

Remove oil traces with

oil binder

4.

Top up hydraulic oil

5.

Work at reduced milling

speed and/or lower

milling depth

5.7

.

5.5

The milling cutter operating time

of 500 hours has been exceeded

Inspection

D

Milling drive failure

Noise (whistling)

Belt tension too low

Tension milling drive belt

6.6

Hydraulic system failure

Hydraulic line leaking

Replace or tighten

Not enough hydraulic oil

Top up hydraulic oil

7.1 Electrical fuses

The motor circuit breakers [67] and fuses [68] are in

the switch box [7].

Содержание BEF 400RC

Страница 1: ...EN BEF 400RC floor milling machine with remote control Translation of the original operating manual BEF400RC en 221018...

Страница 2: ...C en 221018 2 Manufacturer Schwamborn Ger tebau GmbH Robert Bosch Strasse 8 D 73117 Wangen G ppingen Germany Telephone 49 0 7161 2005 0 Fax 49 0 7161 2005 15 E mail info schwamborn com URL http www sc...

Страница 3: ...the milling depth and milling angle 18 5 6 Floor milling 19 5 6 1 Swivelling the support 21 5 6 2 Creating a milling path near the wall 22 5 6 3 Creating a wide milling path 22 5 7 Stopping operation...

Страница 4: ...mage that may be incurred Any such action will void the warranty 1 2 Intended use The machine may only be used with the accessories supplied by the manufacturer for milling out or cutting Concrete Coa...

Страница 5: ...ons and directions indicating dangers that must be respected and observed Some safety instructions are accompanied by relevant symbols GG Important text Precondition for or result of an action 7 Instr...

Страница 6: ...d lives of the personnel or cause material damage Proceed with the greatest care and caution The machine may only be operated by persons who have been assigned to do so and who have the appropriate tr...

Страница 7: ...tos Eating drinking and smoking are prohibited at the work place in these cases The corresponding national and in ternational laws and regulations must be complied with Hydraulic oil is hazardous to t...

Страница 8: ...owing Disconnect the power plug 22 Safety symbols may not be modified or removed The ow ner must replace damaged or no longer legible safety in structions on the machine If certain devices need to be...

Страница 9: ...ifting device e g forklift truck 9 Drive motor with gearbox 10 Feed wheel 11 Stop adjustment crank with clamping wheel 14 Right support swivelled in 15 Electrical system hydraulic system 16 Milling mo...

Страница 10: ...tion The displayed function is confirmed or executed If at the menu item the Menu pushbutton is pressed in the direction the menu display is closed 3 1 1 Settings Manual mode In manual mode the millin...

Страница 11: ...nd off The machine can be con trolled using the Driving joystick 32 Chapter 5 4 page 17 Work mode In mains operation only The advance speed in m min and the state of charge of the batteries in are dis...

Страница 12: ...mage The machine may only be lifted in the following ways at the 3 attachment points 2 The manufacturer re commends using slings with snap hooks at low lifting heights and with a suitable industrial t...

Страница 13: ...recommends practising the use of the remote control of the machine and milling or cutting sufficiently before working The operating personnel have been instructed in all action and knowledge required...

Страница 14: ...cator light lights up red The EMERGENCY STOP button 37 on the remote control has been pressed Unlock the EMERGENCY STOP button turn it anticlockwise The indicator light lights up green The machine con...

Страница 15: ...tilting machine The angle limit values must not be exceeded Figure Observe the inclination indicator 45 max 12 max 12 max max 45 Risk of injury from tilting machine When the support is swivelled forwa...

Страница 16: ...ion Chapter 5 2 page 13 1 Press the two Support pushbuttons 34 39 in the direc tion Both support wheels 5 are moved down to the stop and the milling rotor is lifted off the floor For manoeuvring and d...

Страница 17: ...d the milling rotor is lifted off the floor 2 Move the Milling joystick 29 in the direction The display is as illustrated The milling drive is switched on and the milling rotor rota tes Setting the mi...

Страница 18: ...both cranks 11 to turn the stops 12 up anticlockwise Figure A 4 Press the two Support pushbuttons 34 39 alternately in the direction GG Do not fail to observe the inclination indicator 45 The inclinat...

Страница 19: ...lling depth than specified here will result in significantly increased wear on the milling rotor and the machine This must be avoided 10 Tighten both clamping wheels 13 If the cranks 11 were turned up...

Страница 20: ...display shows the milling speed in m min and the total operating time in hours hrs or the state of charge of the batteries 4 Set the milling speed using the Milling speed pushbutton 35 5 either Depend...

Страница 21: ...6 1 Swivelling the support The operating personnel responsible for the machine must ensure that no one can enter the machine s danger zone during operation For swivelling it must be possible to move t...

Страница 22: ...l rub against the floor and thus be subject to increased wear 1 Swivel the support forwards Chapter 5 6 1 page 21 The right support wheel is in front of the milling rotor and runs on the unmilled floo...

Страница 23: ...pport pushbuttons 34 39 evenly in the d direction The support wheels 5 are moved up slowly to the stops The rotating milling rotor is lowered to the set milling depth in the floor The machine is now a...

Страница 24: ...aults and notes to the relevant supervisor 6 Maintenance Observe the safety instructions in Chapter 2 2 Risk of injury from high voltage All repairs to the electrical system may only be carried out by...

Страница 25: ...ing rotor 6 5 4 28 Replace multi disc rods milling discs and spacers 6 5 3 27 6 2 Charging the machine battery The machine battery is automatically charged when a mains connection is established Chapt...

Страница 26: ...o duct silicone spray 3 If necessary restart the machine Chapter 5 2 page 13 6 5 Maintenance of the milling rotor cutting rotor The required special tool with V belt and belt pulleys is included in th...

Страница 27: ...it with a sling 49 in the centre against falling Figure C 4 Pull the milling rotor off the rotor shaft and set it down Figure D 6 5 3 Maintenance replacement of the milling rotor 1 Unscrew one of the...

Страница 28: ...shape max 21 mm both need to be replaced GG If a bearing bush of the milling rotor has been ground through the milling rotor needs to be replaced 6 Mount a cover ring and spacer ring with multi disc r...

Страница 29: ...eys and V belts must be installed The milling rotor rotates at approx 1000 rpm The cutting rotor rotates at approx 3000 rpm A complete conversion kit is optionally available 7 Check the belt tension 5...

Страница 30: ...ause Measure Chapter The machine cannot be started Wrong tool or and wrong belt pulley mounted The machine is equipped with an electronic tool recognition milling rotor cutter rotor Mount the correspo...

Страница 31: ...Total weight Milling Cutting approx 740 approx 760 kg kg 9 EC declaration of conformity The corresponding EU declaration of conformity is supplied separately with the machine 10 Disposal The owner mu...

Страница 32: ...e op erating manual Recommendation Only write on copies of this page Before starting work all persons working on or with the machine must be instructed by an authorised per son e g safety officer or s...

Страница 33: ...achine no Page no Maintenance modifications to the machine and any repairs must be documented in device book B The pages of the device book must be numbered consec utively The device book can be store...

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