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Maintenance

03.00|Clamping device SVP-Mini auto/SVP-RM auto|en

Maintenance

WARNING

Risk of injury due to improper maintenance work.

Improperly performed maintenance work may cause serious injuries

and considerable property damage.

• Maintenance work may only be carried out by SCHUNK.

The clamping unit is free of maintenance.

Send the pump to SCHUNK for maintenance if the LED "info" and LED

"function" on the remote control alternately flash red and green.
The first maintenance is due after 50,000 clamping cycles.

(clamping cycle = cl loosening)
The amount of clamping cycles until the next maintenance is showed

under the tab "

(



6.2.5, Page 32)

Clamping unit

Pump

Содержание SVP-Mini auto

Страница 1: ...Translation of original operating manual TRIBOS Polygonal Clamping System Clamping device SVP Mini auto SVP RM auto Assembly and operating manual Superior Clamping and Gripping ...

Страница 2: ...rations for the purpose of technical improvement Document number 0289045 Version 03 00 21 11 2017 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challe...

Страница 3: ...2 5 Environmental and operating conditions 9 2 6 Personnel qualification 10 2 7 Personal protective equipment 11 2 8 Notes on safe operation 11 2 9 Transport 12 2 10 Malfunctions 12 2 11 Disposal 12 2 12 Notes on particular risks 13 2 13 Safety installations 15 3 Technical data 16 3 1 Clamping device 16 3 2 Polygonal jaw chuck 17 3 3 Accessories 18 3 4 Name plates 18 4 Design and description 20 4 ...

Страница 4: ...gress of work cycle tab 33 6 3 Clamping and loosening the tool 34 6 4 Solving problems with clamping and loosening the tool 36 6 5 Analysis software 38 6 5 1 Installing the analysis software 38 6 5 2 Operating the analysis software 39 6 6 Operating the pump on battery power 45 6 6 1 Charging the battery 46 6 6 2 Replacing the battery 48 6 7 Actions after the usage 48 7 Troubleshooting 49 8 Mainten...

Страница 5: ...is manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under 1 1 2 Page 6 are applicable Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably cause irreversib...

Страница 6: ...auto Warranty If the product is used as intended the warranty is valid for 12 months from the ex works delivery date under the following conditions Intented use in 1 shift operation Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty Scope of delivery The sco...

Страница 7: ... 230 V Id no 9958226 Battery charger 110 V Id no 9958223 Power adapter 230 V power supply unit Australia Id no 9958139 Italy Id no 9958140 England Id no 9958141 USA Canada Id no 9958142 Switzerland Id no 9958143 South Africa Id no 9961009 France Id no 9900076 An analysis software for showing and adjusting different parame ters can be downloaded on the SCHUNK website For information regarding which...

Страница 8: ...l in structions in this manual Not intended use Any utilization that exceeds or differs from the appropriate use is regarded as misuse Not intended use is using the clamping device outside or in an ATEX area using the pump on lifting gear or lifting cylinders connecting different hydraulic devices other than the intended clamping devices to the pump Constructional changes Implementation of structu...

Страница 9: ...ignificant reduction to the product s life span Make sure that the product is used only in the context of its de fined application parameters 3 Page 16 Ensure that the product is protected against sprayed water va pors contamination and EMC influences during operation Ex ceptions are products that are designed especially for contami nated environments Operate the product under the following enviro...

Страница 10: ...d to the product Due to their technical training knowledge and experience trained electricians are able to work on electrical systems recognize and avoid possible dangers and know the relevant standards and regula tions Due to its technical training knowledge and experience qualified personnel is able to perform the delegated tasks recognize and avoid possible dangers and knows the relevant standa...

Страница 11: ... when handling hazard ous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the function an...

Страница 12: ...se of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen Disposal H...

Страница 13: ...ower supply is switched on or residual energy remains in the system components can move unexpectedly and cause serious inju ries Before starting any work on the product Switch off the power supply and secure against restarting Ensure that no residual energy remains in the system WARNING Risk of injury due to hydraulic energies Hydraulically driven parts may move unexpectedly If parts are damaged h...

Страница 14: ...ll works at hydraulic parts Before working at hydraulic parts make sure the hydraulic liquid has cooled down to environmental temperature NOTICE Danger to the environment due to wrong handling of environmen tally hazardous substances The hydraulic liquid contains toxic substances Wrong handling es pecially in case of incorrect disposal may result in serious environ mental damage Collect spilled or...

Страница 15: ...ons switch off energy supply immediately 1 Remove power plug 1 from the socket OR when battery powered Press left and right unlocking button simultaneously and remove battery from the pump 6 6 Page 45 Reduce pressure in dangerous situations 1 If system pressure is not reduced by pressing move the re turn flow slide downwards 3 into MANUEL RELEASE position In this position the hydraulic liquid flow...

Страница 16: ...alue Voltage frequency SVP Mini auto Id No 25004523 230 V AC 50 60 Hz Id No 25005600 110 V AC 50 60 Hz SVP RM auto Id No 25004525 230 V AC 50 60 Hz Id No 25005599 110 V AC 50 60 Hz Power W 200 Drive motor DC Permanent Magnet Motor Hydraulic liquid Hydraulic oil AGIP EXIDIA HG 68 Weight kg 5 2 Dimensions LxBxH mm 610 x 320 x 460 IP protection class IP 43 Promotional volume l min 0 06 0 74 On time o...

Страница 17: ...IBOS RM 20 Clamping length mm TRIBOS Mini 22 5 TRIBOS RM 30 Clamping device with polygon jaw chuck 1 Polygonal jaw chuck TRIBOS Mini 2 Intermediate sleeve SVP Mini auto with 120 angular offset 3 Polygonal jaw chuck TRIBOS RM 4 Intermediate sleeve SVP RM auto with 120 angular offset NOTE For further information regarding TRIBOS polygonal jaw chuck see separate assembly and operating manual 3 2 ...

Страница 18: ...Ion Reference value Value Voltage V AC 230 or 110 depends on the or dered variant Frequency Hz 50 60 Name plates There is a name plate at the housing of the clamping unit with the following details Manufacturer Id no Product designation Designation of origin Designation of the clamping system Name plate of the clamping device 3 3 Battery Battery charger 3 4 ...

Страница 19: ...ing device SVP Mini auto SVP RM auto en 19 There is a name plate on the bottom of the pump with the following details Serial number Year of manufacture Technical data Pressure Voltage Power Weight IP Code Name plate of the pump ...

Страница 20: ...t 7 The pump 3 puts pressure on the clamping unit Under pressure the polygon like clamping diameter is getting round and the tool can be inserted After the pressure relief the clamping diameter deforms again into a polygon and the tool is clamped The pump s safety valve is adjusted to 630 bar An electronic pressure sensor is used to monitor the pressure The pump body and all the functional compone...

Страница 21: ...mp with energy a power supply unit is included in the standard scope of delivery Optionally the pump can be operated on battery power Accessories such as battery and battery charger can be bought at SCHUNK 1 4 Page 7 Clamping unit 1 Housing 2 Intermediate sleeve 3 Bracket optional The polygonal jaw chuck is positioned in the intermediate sleeve The SVP Mini auto has a clamping force of up to 140 0...

Страница 22: ...hose 2 Connection for remote control 3 USB port 4 Oil filler screw 5 Connection for hydraulic hose of clamping unit Assembling the clamping unit There are mounting options at the clamping unit for horizontal and vertical assembly A bracket for assembling the unit to a workbench is available as accessory at SCHUNK 5 5 1 5 2 ...

Страница 23: ...tion the clamping unit with the drill hole 3 on the anti rotation device 5 2 Turn the screw through the drill hole 6 into the thread 2 and tighten it 3 Position the bracket on the edge of the workbench and tighten the clamping screw 7 4 Remove protective cap 8 Assembling the clamping unit horizontally 1 Position the bracket on the workbench and tighten the clamping screw 7 2 Adjust the drill holes...

Страница 24: ...UNK 1 Position loop of the carry strap 2 on the bolt for the carry strap 1 with the tip pointing upwards 2 Pull carry strap down until loop of the carry strap clicks into place 3 Turn the carry strap 180 to the top 4 Fasten carry strap to the three other carry strap bolts 5 Put carry strap around your shoulder and transport pump care fully to the operating site 6 Position pump on a workbench 5 3 T...

Страница 25: ...l cable in the bushing 4 and tighten it Inserting power supply unit 1 Press left and right unlocking button of the power supply unit 2 simultaneously and move power supply unit into the housing 3 until it clicks into place 2 Plug power plug 1 in a properly installed socket 1 Move charged battery into the pump 3 until it clicks into place 6 6 2 Page 48 Further notes on operating the pump 6 2 Page 2...

Страница 26: ...D 5 Battery status LED 6 Info LED NOTE At the back of the remote control there is a magnetic bracket and a fastening clip to attach it to the pump a belt or a carry strap Automatic operation LED lights up during an automatically per formed clamping cycle Battery status LED lights up red if status is too low Info LED shows different faults see chapter 7 Page 49 Function LED shows different operatio...

Страница 27: ...p if clamping cycle is faulty Red and green Flashes if maintenance is due Operating the pump Switching pump on and off 1 Press enter to turn the pump on The pump is ready for operation 2 Press and hold enter for 3 seconds to turn the pump off NOTE If the control programme is not operated the pump turns into sleep mode after 3 minutes The display turns off and can be turned on again by pressing ent...

Страница 28: ...age tab 1 Main page tab 6 2 3 Page 29 2 Info 1 tab 6 2 4 Page 31 3 Info 2 tab 6 2 5 Page 32 4 Progress of work cycle tab 6 2 6 Page 33 Choose tabs or input fields 1 Press enter to activate the rotary knob 2 Turn the rotary knob to choose the desired tab or input field The tab and the input field are highlighted black 3 Press enter to confirm the selection 6 2 2 ...

Страница 29: ...d which are adjusted to the clamping devices SVP or SVP mini auto In these programmes parameters such as the clamping pressure set point have been set Main page tab 1 Clamping pressure set point display 2 Battery status display 3 Programme selection 4 Programme designation display 5 Actual clamping pressure value display 6 2 3 ...

Страница 30: ...ck may deform Do not use programme P01 Standard This programme is only intended for SCHUNK service personnel Do only use programme P02 Tribos Mini_AD9 for SVP Mini auto Do only use programme P03 Tribos RM AD20 for SVP RM au to 1 Select programme 3 and press enter Programme for SVP Mini auto Programme for SVP RM auto 2 Select the required programme and press enter Programme number programme designa...

Страница 31: ...tion 03 00 Clamping device SVP Mini auto SVP RM auto en 31 Tab Info 1 Unter tab info 1 the following information is displayed Pump temperature 1 Serial number 2 Beginning date of warranty 3 Tab Info 1 6 2 4 ...

Страница 32: ...o 2 tab the following information is displayed Service programme 1 Software version Clamping cycles until the next maintenance 3 Completed clamping cycles 4 Motor operating hours 5 NOTE The service programme is only designed for remote diagnostics by service personnel Info 2 tab 6 2 5 ...

Страница 33: ...3 Progress of work cycle tab Under the progress of work cycle tab the following information is displayed Pressure reached during the last clamping cycle 1 Time needed to reach this pressure level 2 Graphics of the pressure curve 3 Tab progress of work cycle 6 2 6 ...

Страница 34: ...nal Do only insert clean polygonal jaw chuck Do only build up pressure if the polygonal jaw chuck is inserted Push the polygonal jaw chuck into the clamping device up to the stop NOTE Please observe the operating time of the pump in continuous mode 3 Page 16 In case of a high operating time the power supply unit heats up The pump turns itself off As soon as the power supply unit is cooled down the...

Страница 35: ...sure Press on the remote control Der Druck wird aufgebaut Auf dem Display wird der aktuelle Istwert angezeigt Der polygonähnliche Spanndurchmesser im Polygonspannfut ter wird rund Sobald der erforderliche Druck erreicht ist leuchten die LED Funktion und die LED Info kurz auf 4 Insert burr free and clean tool in the polygonal jaw chuck Ob serve the minimum clamping depth see assembly and operating ...

Страница 36: ...d the tool cannot be clamped or loosened 1 Cancelling the clamping procedure Push the button on the remote control 2 Remove the polygonal jaw chuck 3 Turn the polygonal jaw chuck by 120 and push it into the inter mediate sleeve OR Push the polygonal jaw chuck through the other side into the intermediate sleeve 4 Repeat the clamping procedure The tool becomes stuck in the polygonal jaw chuck The to...

Страница 37: ...f the flattening to the pressure segments in the polygonal jaw chuck The round shank of the tool must fit closely to the clamp ing surfaces of the polygonal jaw chuck Position of the shaft 1 Tool shank Form DIN 1835 E or DIN 6535 HE 2 Polygonal jaw chuck NOTE For further notes regarding tools see seperate assembly and operat ing manual of the TRIBOS polygonal jaw chuck ...

Страница 38: ...lling the analysis software System requirements Operating system Windows 2000 Windows XP Windows Vista Windows 7 CPU Pentium 4 minimum 1 7 GHz Working memory 1 GB or more Hard drive 1 GB Screen resolution 1024 x 768 or higher 65 535 or more colors 1 Download and install the analysis software as ZIP file in the download area of the SCHUNK homepage Service downloads 3 Tool holding and Workholding Tr...

Страница 39: ...ical representation of pressure and time of the current clamping process The graphic can be commented printed and saved The maximum number of lines for a comment is 10 Saved graphics can be dis played Note When the clamping process is correctly performed the apex of the curve lies within the green area If the apex exceeds the green area contact SCHUNK Measured data of the current clamping process ...

Страница 40: ...ferred to the PC and can be edited NOTICE Material damage caused by too high clamping pressure If the clamping pressure is too high the clamping unit and the po lygonal jaw chuck may deform Do not change the values of the programmes P02 and P03 New programmes should only be added by qualified personnel and by observing the SCHUNK default values Changing the values or adding a new programme 1 Selec...

Страница 41: ... the main page tab Selected programme P02 Saving the programme contents and importing them again NOTE SCHUNK recommends saving the data when the pump is sent to ser vice 1 Click on save as file 2 Select a memory location in the data system 3 Type in file name and save as prg The data can be imported from the saved file to the pump control again 1 Click on read in from file 2 Select the prg file in...

Страница 42: ...auto en Client diary menu In the client diary menu information regarding clamping cycles can be entered and saved Client diary menu Service diary menu The service diary menu shows information stored by the service personnel Service diary menu 6 5 2 3 6 5 2 4 ...

Страница 43: ... menu Updating the firmware 1 Unplug the power supply unit OR Remove the battery from the pump housing 2 Press and hold and on the remote control simultaneously and reconnect the power plug OR Insert the battery in the pump housing again Battery status LED 1 and info LED 2 flash alternately red and green 3 Release the and buttons on the remote control The LEDs go out 6 5 2 5 ...

Страница 44: ...sage Firmware trans ferred successfully appears 5 Click on OK 6 First unplug and then plug in the power plug again OR Remove the battery from the pump and put it back again Information menu In the information menu stored PDF documents can be displayed e g operating manuals or data sheets For displaying these docu ments a PDF reader must be installed on the PC Information menu 6 5 2 6 ...

Страница 45: ...attery and battery charger 1 Battery 5 Battery charger 2 Battery status display 6 LEDs 3 Push button 4 Unlocking button WARNING Danger of fire due to short circuit unsuitable batteries and chargers A short circuit between the battery contacts and unsuitable batter ies and chargers may result in a fire and cause serious injuries Do not store batteries together with metal objects Do only use batteri...

Страница 46: ...al of the charger manufacturer WARNING Danger of fire due to overheating While charging there is the possibility that the battery heats up con siderably and may cause a fire Do not charge the battery in rooms where highly flammable sub stances and gases are located Remove the battery from the charger after finishing and unplug the power plug Do not perform unauthorized alterations to the charger N...

Страница 47: ... socket Displaying the battery status NOTE If the pump is de energized the battery status display of the battery in the pump is inaccurate 1 Remove the battery from the pump OR Switch off the pump at least one minute before recalling the battery status 2 Push the button 3 The number of LEDs 2 lighting up on the battery indicates the battery status Number of LEDs lighting up Battery status 4 78 100...

Страница 48: ...2 until it clicks into place Actions after the usage Cleaning Clean the intermediate sleeve in the clamping unit Clean clamping diameter in the polygonal jaw chuck Suitable tube brushes are available as accessory 1 4 Page 7 Storage Store the TRIBOS clamping device in unpressurised condition Slightly oil the intermediate sleeve and the housing of the clamp ing unit for storage Cover the pump A bag ...

Страница 49: ...e Service telephone 49 7133 103 2333 Service fax 49 7133 103 942173 The following error codes give information on the cause of the error 6 2 3 Page 29 Note fault Error Symbol Error Code Battery sta tus LED Info LED Boot loader activated Flashing red Flashing red Error during initialisation of the SD card Flashing orange Initialisations OK Flashing green Target pressure is not reached after maximal...

Страница 50: ...Pressure sensor error pressure below calibration value of 0 bar 12 Flashing red I Fuse error Shunt fuse is blown or motor is running without activation 13 Flashing red For solutions see following table Error code Error Solution 1 Oil level is too low 1 Depressurize pump 2 Switch off pump 3 Uncouple hydraulic hose and connection cable of the remote control 4 Turn the pump that the oil filler screw ...

Страница 51: ...age Maintenance work may only be carried out by SCHUNK The clamping unit is free of maintenance Send the pump to SCHUNK for maintenance if the LED info and LED function on the remote control alternately flash red and green The first maintenance is due after 50 000 clamping cycles clamping cycle clamping loosening The amount of clamping cycles until the next maintenance is showed under the tab 6 2 ...

Страница 52: ... 2003 A1 2008 Safety of machinery Human physical performance Part 2 Manual handling of machinery and component parts of machinery EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction EN 60204 1 2006 Safety of machinery Electrical equipment of machines Part 1 General requirements EN ISO 4413 2010 Pneumatic fluid power General rules and safety requir...

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