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Contents

CG700 rondo

Version: 27202 -

Schmalenberger GmbH + Co. KG

D-72072 Tübingen / Germany

Contents

1 General .............................................................................................

1.1 Guarantee notice ..........................................................................................................

1.2 General .........................................................................................................................

1.3 Usage Instructions ........................................................................................................

2 Safety Instructions ..........................................................................

2.1 General .........................................................................................................................

2.2 Symbols ........................................................................................................................

3 Unit Description / General Technical Data ....................................

3.1 Technical Data..............................................................................................................

3.2 Device Units..................................................................................................................

4 Installation Site Specifications / Installation.................................

4.1 Base frames for the installation ....................................................................................

4.2 Planning the pump pit ...................................................................................................

4.3 Installation preparations / Concrete pool ......................................................................

4.4 Installation preparations / Pre-fabricated pool ..............................................................

4.5

Installation preparations / Wooden-liner pool ..............................................................

4.6 Installation - general .....................................................................................................

4.7 Mounting the installation kit / Pre-fabricated pool .........................................................

4.8 Mounting the installation kit / Wooden-liner pool ..........................................................

4.9 Pump Kit Installation .....................................................................................................

4.10 Connection to the pool..................................................................................................

4.11 Connection to the pump................................................................................................

4.12 Installing the switchgear cabinet...................................................................................

4.13 Non-return air valve installation ....................................................................................

4.14 Installation of the face plate assembly - general...........................................................

5 Electrical connections ....................................................................

5.1 Electrical Connections - general ...................................................................................

5.2 Electrical connections AC .............................................................................................

.19

5.3 Electrical connections three-phase current...................................................................

6 Start-up / Operating.........................................................................

.21

7 Fault Assistance ..............................................................................

.22

8 Shutdown / Overwintering ..............................................................

.23

8.1 Empty the pool..............................................................................................................

.23

8.2 Face plate assembly overwintering ..............................................................................

8.3 Draining the pump ........................................................................................................

9 Maintenance and Repair .................................................................

.24

9.1 General .........................................................................................................................

.24

9.2 Maintenance .................................................................................................................

.24

9.3 Repairs .........................................................................................................................

.24

10 Spare parts.......................................................................................

.24

11 Spare parts list an drawing............................................................

...25

11.1 Spare parts list.............................................................................................................

...28

Содержание fluvo CG700 rondo

Страница 1: ...CG700 rondo Operating Instructions D D F GB I E 27202 D 1 Translation of the original ...

Страница 2: ......

Страница 3: ...4 7 Mounting the installation kit Pre fabricated pool 12 4 8 Mounting the installation kit Wooden liner pool 13 4 9 Pump Kit Installation 14 4 10 Connection to the pool 14 4 11 Connection to the pump 15 4 12 Installing the switchgear cabinet 15 4 13 Non return air valve installation 16 4 14 Installation of the face plate assembly general 16 5 Electrical connections 18 5 1 Electrical Connections ge...

Страница 4: ...uire more information and also when placing subsequent orders or ordering spare parts 1 3 Usage Instructions The counter current unit was designed for use in private swimming pools Consequently it must not be installed in public swimming pools Neither the entire unit nor parts thereof must be used in other systems You are expressly directed to use it only in accordance with these instructions The ...

Страница 5: ...ntire counter current system complies with protection class I The counter current system is delivered as 3 assemblies 1 Pump kit 2 Assembly kit 3 Installation kit 3 1 Technical Data WS AC Alternating current For more details of safety instructions please see the operator s manual WK 27220 Warning Risk of injury Warning Risk of damage This symbol warns you of dangers through mechanical effects and ...

Страница 6: ...g on the pool type There are 4 kinds of pool Concrete tile pool Concrete liner pool Pre fabricated pool steel plastic or similar Wooden liner pool fig 2 fig 3 I Pump kit The pump kit consists of 1 Pump assembly Item 01 2 Suction hose Item 16 3 Pressure hose Item 13 4 Switching tube ø 4 mm Item 31 5 Switchgear cabinet Item 02 6 Protective hose Item K The pump kit is always identical no matter what ...

Страница 7: ...ls The installation kit assembly components Item 73 consists of 1 Installation kit Item 20 Note The housing is concreted into the concrete wall of the pool Details of this can be found in section 4 of this manual 2 Clamp ring Item 72 3 Clamp gasket Item 32 4 Mounting screws Item 74 Note Parts 2 to 4 are delivered with the face plate assembly III Installation kit for pre fabricated pools The instal...

Страница 8: ...Item 20 2 Clamp ring Item 22 3 Clamp gasket Item 39 4 Hold ring Item 68 5 Hold ring Item 67 6 Mounting screws Items 63 74 7 Nuts and washers Items 64 65 26 83 Warning Risk of damage As the pumps are not self priming the installation must be under water level Make sure you take this into account during the installation planning phase fig 8 There are two base frames available that must be ordered se...

Страница 9: ...let to the wall 200 mm 5 Be sure to cover the pump pit if it is installed in the open air 6 The position of the non return air valve L must always be over the pool water level BWSP 7 The position of the switchgear cabinet S must always be over the pool water level BWSP 8 In case of leakage from the pump a suitable water drainage must be provided fig 9 Cross sectional view of the pump pit fig 10 To...

Страница 10: ...tion and pressure supplies and the two hoses Screw the installation kit complete with the mounting protection film C tightly to the pool side formwork board fig 11 fig 12 Rear view of the installation kit BWSP Pool water level C Mounting protection film D Pool side formwork board P Outer formwork board 1 Pressure pipe DN 50 2 Suction pipe DN 65 3 Switching tube 4 Air supply to the non return air v...

Страница 11: ...vity Ø 205 and the mounting holes Ø 9 into the pool wall Warning Risk of damage The hold ring 62 must be used as a template For rear filling the pool ensure that there is a cavity at least the size of the dotted lines fig 14 Boring diagram Tailor the installation kit Cut the cavity Ø 260 and the mounting holes Ø 12 into the pool wall Warning Risk of damage The hold ring 68 must be used as a templa...

Страница 12: ...at it is insulated from the floor and the wall I to avoid the possibility of external voltage transmissions I Insulation S Screw fig 16 B Pool wall 20 Housing 22 Clamp ring 32 Clamp gasket 62 Hold ring 74 Hexagon screw Mount the clamp ring 22 with the clamp gasket 32 and the hold ring 62 to the pool wall The sealing contact faces must be clean and smooth Then mount the housing 20 on the clamp ring...

Страница 13: ...asten the liner and the clamp gasket 39 together with the clamp ring 22 and cut out the liner Then mount the housing 20 on the clamp ring 22 with the screws 74 fig 17 fig 18 Detail from fig 17 B Pool wall N For details see fig 18 BWSP Pool water level 20 Housing 22 Clamp ring 39 Clamp gasket 67 Hold ring 68 Hold ring 74 Screw Warning The housing 20 must be mounted so that the connection for the me...

Страница 14: ... 2 If the pipework R to the pump is longer than 6 m then the nominal width must be increased Suction side from DN 65 to a min of DN 80 Pressure side from DN 50 to a min of DN 65 3 Then always mount the adaptors V on the pump body fig 20 14 Return connection DN 50 17 Suction connection DN 65 20 Housing Stick the adaptors 14 17 onto the pipe connections on the housing 20 Alternatively by using pipew...

Страница 15: ...ake sure that the connections from the body of the pump to the installation kit pipework are as nearly aligned as is possible The hose lines must always be attached to the pump on the one side compensator function see diagram fig 22 K Protective hose 02 Switchgear cabinet 31 Switching tube Mount the switchgear cabinet 02 as close as possible to the installation kit Also please observe the instruct...

Страница 16: ...en the non return air valve with the fixing bracket 56 to the pool wall or similar In the case of a ground level overflow place the non return air valve in the duct see detail B Warning To position the non return air valve also please observe the information under chapter 4 2 fig 24 A Hose coupling B Plug sleeve D Face plate assembly 21 Hose Drain the pool water if already filled to below the inst...

Страница 17: ...put on the face plate assembly 35 35 1 this allows the pressure connection and air connection to slide into one another Fasten to the housing 20 with the screws 90 1 Warning Make sure that there is not a kink in the switching tube 21 do not lay it in a loop and do not shorten it fig 26 C Mounting protection film 20 Housing 21 Switching tube 35 35 1 Face plate assembly 39 Clamp gasket 72 Clamp ring...

Страница 18: ...l 20 Housing 21 Switching tube 22 Clamp ring 35 35 1 Face plate assembly 90 Screw Warning Make sure that there is not a kink in the switching tube 21 do not lay it in a loop and do not shorten it Warning Mortal danger The connections must be carried out by a qualified electrician For this see for example the Technical Connection Conditions for heavy current from the local power supply company the ...

Страница 19: ...s AC Protective measures fig 29 Mains voltage 230 V for 1 AC Mains power supply cable 3 x 2 5 mm Pump connection cable 3 x 2 5 mm Fuse 16 A passive B Control unit in the pool M Motor of the circulation pump N Mains power supply 230 V for 1 S Switchgear cabinet C B Capacitor Connection cable for example HO7RNF all further details required for making connections can be found in chapter 3 1 fig 30 Ba...

Страница 20: ...otor of the circulation pump N Mains power supply 400 230 V 3 S Switchgear cabinet Connection cable for example HO7RNF all further details required for making connections can be found in chapter 3 1 fig 32 Basic circuit diagram for 400 230 V three phase current An earth leakage circuit breaker nominal fault current 30 mA must be fitted to the mains power supply Important Watch the order of the ter...

Страница 21: ...ble bath By turning the knob KL clockwise the air supply decreases anti clockwise it increases The air supply to the water causes the water jet to become softer air bubble bath Direction of jet The nozzle can be turned in any direction Counter current swimming Set the maximum jet speed Swing the nozzle Q so that the water layer just under the surface of the water begins to flow quickly Attaching t...

Страница 22: ...al cases will have to investigate the cause of the fault fig 34 Attaching the massage set fig 35 Detaching the massage set D Nozzle F Hose coupling V Sliding sleeve Warning In accordance with UVV Accident Prevention Regulations all repairs and intervention to the unit must be carried out exclusively by qualified persons otherwise damage accidents could result to the user operator Functional fault ...

Страница 23: ...he pump can be switched from the switchgear box Eliminate causes in accordance with chapter 4 Shorten switching tube if possible Blow through the switching tube from the swimming pool end 6 Air valve leaks dirty Screw the air valve off and wash it out during normal operation Replace it if necessary Note The air valve must be located above the water surface Warning Risk of damage If there is a risk...

Страница 24: ...essary they must be replaced by original spare parts 9 3 Repairs For any necessary repairs to the counter current unit please observe the instructions for installation and start up in this manual Use exclusively original spare parts when carrying out repairs to the counter current unit 10 Spare parts In the following spare parts list there are all the parts required for your counter current unit W...

Страница 25: ...offret électrique cou rant triphasé Switch cabinet 3 phase AC 1 1 5 kW IEC 38 400 230V 02 2 89096 Schaltkasten Wechsel strom Coffret électrique cou rant alternatif Switch cabinet 1 phase AC 1 1 9 kW IEC 38 230V 02 4 89088 Schaltkasten Dreh strom Coffret électrique cou rant triphasé Switch cabinet 3 phase AC 1 1 9 kW IEC 38 400 230V 02 5 89125 Schaltkasten Dreh strom Coffret électrique cou rant tri...

Страница 26: ... supply regulator knob 1 37 65033 Drehgriff Mengenreg Bouton régulation débit Volume regulator knob 1 38 56232 Düsengehäuse Tête de buse Face plate 1 39 2 22227 Flachdichtung Joint plat Clamp gasket 1 250 x 150 x 2 mm 40 56035 Düse Buse Nozzle 1 41 56050 Kugelgleitring Anneau de glissement à boule Nozzle clamp seal 1 42 15103 Druckfeder Ressort de pression Pressure spring 4 43 1 10401 Schneidschra...

Страница 27: ... 73 92022 Einbauelemente Fittings Fittings 1 74 10518 Sechskantschraube Vis six pans Hexagon screw 8 M8 x 25 76 65072 Einschubsatz Pièces à installer Fittings 1 77 2 92323 Einbauelemente Fittings Fittings 1 78 2 92324 Einbauelemente Fittings Fittings 1 83 12392 Unterlegscheibe Rondelle Distance washer 8 A 8 90 1 10880 Linsensenkschraube Vis à tête conique bom bée Face plate screw 4 M8 x 100 90 2 1...

Страница 28: ...G700 rondo Version 27202 D Schmalenberger GmbH Co KG D 72072 Tübingen Germany Piscina in cemento armato piastrellato Piscina en concreto baldosada Betonbecken gefliest Bassin béton carrelage Concrete tile pool 8466 ...

Страница 29: ...rondo Version 27202 D Schmalenberger GmbH Co KG D 72072 Tübingen Germany 8467 Betonbecken mit Folie Bassin béton liner Concrete liner pool Piscina in cemento armato con sigillatura a lamiera Piscina en concreto laminada ...

Страница 30: ...Drawing 3 0 CG700 rondo Version 27202 D Schmalenberger GmbH Co KG D 72072 Tübingen Germany 8468 Piscina prefabbricata Piscina prefabricada Fertigbecken Bassin préfabriqué Prefabricated pool ...

Страница 31: ...Drawing 31 CG700 rondo Version 27202 D Schmalenberger GmbH Co KG D 72072 Tübingen Germany 8469 Piscina in legno Piscina de madera Holzbecken mit Folie Bassin bois liner Wooden liner pool ...

Страница 32: ... 08 0 Strömungstechnologie Telefax 49 0 7071 70 08 10 Im Schelmen 9 11 Internet www fluvo de D 72072 Tübingen Germany E Mail info schmalenberger de 2009 Schmalenberger GmbH Co KG All rights reserved This document is subject to change without notice ...

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