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22

Manual Chuck

6. Troubleshooting

6.故障和对策

6. 고장 및 대책

If the chuck malfunctions, stop the 
lather and try the following counter-
measures.

척 사용 중 이상발생시 아래와 같은 점을 
재확인하시고 당사에 연락을 주시면 친
절히 설명하여 드리겠습니다.

使用夹头时,若发生如下异常,请采
取如下对策后与我公司联系, 我公司
将亲切地说明给您。

문제점 / Trouble / 

问题

원인 / Cause / 

原因

대책 / Action / 

对策

척이 작동하지 않음

Chuck does not operate

夹头不启动

척 부품이 파손되어 있다.
Internal parts are broken.

夹头配件损坏。

분해 후 교환한다.
Disassemble chuck and replace parts.

拆下来更换。

습동부가 늘어붙어 있다.
Slide way seizes.

滑动部粘着。

분해 후 늘어붙은 부위를 제거 수정 및 교환한다.
Disassemble and repair damaged part with 
oilstone. If necessary, replace parts.

拆开,除去并更换粘着的部位。

핸들의 회전이 무거움

Difficulty turning the handle

扳手转动沉重

척 내부에 이물질이 많다.
Debris inside of the chuck.

里面有过多的芯片。

분해 청소를 한다.
Disassemble and clean.

拆开清扫。

습동부 및 회전부에 녹이 발생 되었다.
Moving parts are rusted.

湿动和转动部分生锈。

분해하여 녹을 제거한다.
Remove the rust.

卸下,除锈。

쇼트테이퍼가 스핀들에 잘 맞지 않는다.
The spindle adapter taper is not to 
spec.

短锥与主轴不匹配。

쇼트테이퍼를 수정한다.
Fix the taper.

修改短锥。

공작물의 이탈

Workpiece slippage

加工产品被用出去

성형된 소프트죠의 직경과 공작물의 직
경이 맞지 않는다.
The diameter bored in soft jaws is 
different that the workpiece.

顶爪的成型直径与加工产品的直径
不符。

※TC, FTC, ST

정확한 성형방법으로 재성형한다.
Rebore jaws with correct diameter.

请按照正确的成型方法再次成型。

※TC, FTC, ST

파악력이 부족하다.
The grip force is insufficient.

夹持力不够。

규정된 핸들 토크로 체결되었는지 확인한다.
Check the specified torque.

确认扳手扭矩是否符合规定。

절삭력이 너무 크다.
Cutting force is too high.

切割力过高。

절삭력을 계산하여 척의 사양과 일치하는지 확인
한다.
Calculate and compare the expected cutting 
force with the chuck specifications.

计算切割力,确认切割力是否符合夹头的技
术参数。

회전속도가 너무 빠르다.
Rotation is too fast.

转速太快。

회전속도를 조절한다.
Decrease the speed.

调节转速。

습동부와 회전부의 윤활유가 부족하다.
There is insufficient oil in the moving
pieces.

湿动和转动部分润滑油不足。

그리스 니플을 통해 그리스를 주입하고 공작물을 파
악하지 않은 상태에서 개폐조작을 수회 실시한다.
Insert grease in the chuck and run it without a 
work piece.

通过润滑油油嘴加润滑油,在没有握持工件的
情况下进行数次开闭操作。

Содержание SC

Страница 1: ...ction Manual SC FSC SF SCS TC FTC ST IMPORTANT Please read and understand DANGER WARNING items in this maunal before operating the chuck Please keep this manual by your side for answers to any questio...

Страница 2: ......

Страница 3: ...asizes important information Warning symbol Warning term DANGER WARNING CAUTION IMPORTANT Indicates an imminently hazardous situation which if not avoided will result in death or serious injury These...

Страница 4: ...4 Manual Chuck 1 7 2 13 2 1 13 2 2 13 3 14 3 1 14 3 2 16 4 18 5 21 6 22 7 24 8 32...

Страница 5: ...y 7 2 Summary 13 2 1 Model coding 13 2 2 Construction and operation 13 3 Mounting 14 3 1 Adaptor manufacturing and mounting 14 3 2 Chuck mounting steps 16 4 Precautions 18 5 Maintenance and inspection...

Страница 6: ...6 Manual Chuck 1 7 2 13 2 1 13 2 2 13 3 14 3 1 14 3 2 16 4 18 4 21 6 22 7 24 8 32...

Страница 7: ...ough things that is not specified in this manual Power switch off before setting inspecting lubricating or changing the chuck Do not exceed the RPM rating of the chuck Do not exceed the RPM without wo...

Страница 8: ...may damage internal components Clamping work is impossible if jaws are not inserted into same numbered slots If incorrect torque specifications are used workpiece may be thrown from the chuck WARNING...

Страница 9: ...ady rest Do not attempt to modity chuck Danger by discharge of chuck or workpiece in case of damaging of chuck Danger by discharge of workpiece if it is too long Danger by discharge of chuck or workpi...

Страница 10: ...erate a machine while under the influence of alcohol or drugs Gloves and ties should not be worn when operating a machine Danger by operation fault and lowering judgement Danger by catching in a machi...

Страница 11: ...mer chuck jaws or gripped workpiece Remove handle after gripping the workpiece within specified torque Danger by dropping Danger by discharge of chuck or workpiece in case of damaging of chuck Danger...

Страница 12: ...6 1 20 000 Do not clamp an oversized workpiece Take apart and clean the chuck every six months or after clamping 20 000 times which ever comes first 6 20 000 Jaws may be thrown from the chuck Use gre...

Страница 13: ...l chuck Front mounting scroll chuck 4Jaw scroll chuck 6Jaw scroll chuck 2Piece jaw standard scroll chuck 2Piece jaw front mounting scroll chuck 2Piece jaw 2jaw scroll chuck 4 6 2 SC 85 3 Chuck nominal...

Страница 14: ...100 0 015 4 0 12 3 M8 16 0 035 SC FSC 165 6 170 147 130 0 015 4 5 15 3 M10 20 0 035 SC FSC SF TC FTC ST 190 7 195 172 155 0 02 4 5 18 3 M10 20 0 04 SC FSC SF SCS TC FTC ST 230 9 235 210 190 0 02 5 5...

Страница 15: ...F D E 0 005 0 005 A B C G F D E 0 005 0 005 A B C G F D E 0 005 0 005 A B C 15 Instruction Manual Fig 2 SC SF SCS TC ST FSC FTC FTC 535 21 610 24 810 32 1000 40 Lathe Chuck Adaptor Mounting bolt Spind...

Страница 16: ...d recess of the chuck 6 SC 355 120 3 3 0 02mm 0 01mm 0 02mm 120 0 5mm 6 SC 355 120 3 0 02mm 0 01mm 0 02mm 120 Adapter 0 5mm 3 2 Chuck mounting steps 3 2 3 2 A A A Adaptors and The chuck fastening part...

Страница 17: ...applied to the mounting bolts the chuck may malfunction or the work piece may come loose causing harm WARNING WARNING WARNING Indicates a potentially hazardous situa tion which if not avoided could re...

Страница 18: ...Use special jaws with ad ditional gripping capability for uneven work pieces to avoid slippage When changing the top jaw clean the top jaw s tongue and the bottom jaw s grove Debris left in the tongue...

Страница 19: ...With each new workpiece test the operation at low speeds to prevent vibration and damage to jaws Only use Samchully jaws Use the included handle to move the jaws Do not use a cheater bar or pipe to a...

Страница 20: ...0 130 165 190 230 273 310 355 405 460 535 610 810 1000 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 03 0 05 0 1 0 25 0 1 0 25 0 1 0 25 L 50 50 50 50 50 5...

Страница 21: ...Moly Kote EP Grease DOW CORNING CO LTD RPM 8 1 Once a day However when the ma chine is operated at high speed rota tion or a large amount of water soluble cutting oil is used more of lubrication is n...

Страница 22: ...chuck Disassemble and clean Moving parts are rusted Remove the rust The spindle adapter taper is not to spec Fix the taper Workpiece slippage The diameter bored in soft jaws is different that the wor...

Страница 23: ...red There is debris between the top jaw groove and base jaw Disassembe and clean the jaws and groove before remounting The soft jaws are unequally bored Ensure the face of the chuck is even with the b...

Страница 24: ...21 2 6 27 0 64 SC 273 10 46 4691 2500 28 9 90 1 01 SC 310 12 55 5608 2200 41 23 0 2 35 SC 355 14 40 5 4130 1500 54 37 2 3 8 SC 405 16 45 4589 1500 74 67 6 6 9 Type Grip dia Handle torque N m kgf m Ext...

Страница 25: ...90 7 31 3161 3500 12 2 35 0 24 FSC 230 9 37 3773 2900 21 2 6 27 0 64 FSC 273 10 46 4691 2500 28 9 90 1 01 FSC 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Interna...

Страница 26: ...61 3500 12 5 2 45 0 25 SF 230 9 37 3773 2900 21 5 6 37 0 65 SF 273 10 46 4691 2500 28 9 90 1 01 SF 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm SF 190...

Страница 27: ...x R P M min r p m Weight kgf GD N m kgf m SCS 230 9 37 3773 2900 24 6 27 0 64 SCS 273 10 46 4691 2500 32 9 90 1 01 SCS 310 12 55 5608 2200 45 23 0 2 35 Type Grip dia Handle torque N m kgf m External m...

Страница 28: ...3161 6500 12 2 2 35 0 24 TC 230 9 37 3773 2900 21 2 6 24 0 64 TC 273 10 46 4691 2500 28 9 90 1 01 TC 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm TC 1...

Страница 29: ...8 65 6650 870 106 124 12 6 FTC 535 21 73 7400 950 182 287 29 3 FTC 610 24 80 8200 850 238 488 49 8 FTC 810 32 110 11216 650 480 598 61 FTC 1000 40 110 11216 470 780 598 61 Type Grip dia Handle torque...

Страница 30: ...7 2110 3500 12 6 2 55 0 26 ST 230 9 24 7 2518 2900 21 4 6 27 0 64 ST 273 10 46 4691 2500 28 9 90 1 01 ST 310 12 55 5608 2200 41 23 0 2 35 Type Grip dia Handle torque N m kgf m External mm Internal mm...

Страница 31: ...31 Instruction Manual n o t e...

Страница 32: ...1 9 2 3 10 13 4 6 7 5 12 8 11 14 FSC SC SF SCS 1 1 15 1 32 Manual Chuck SC FSC SF SCS 8 Parts list 8 8 Fig 6...

Страница 33: ...14 Standard supplied for 16 or larger 15 FSC front mounting SC SF N A 1 SC FSC SF SCS 2 SC FSC 3ea SF 4ea SCS 6ea 3 SC FSC 3ea SF 4ea SCS 6ea 5 SC FSC 3ea SF 4ea SCS 6ea 9 SC FSC 3ea SF 4ea SCS 6ea 1...

Страница 34: ...1 10 2 3 12 11 14 5 7 8 6 4 9 13 15 1 1 1 1 16 TC FTC ST FTC 535 610 810 FTC 460 16 16 34 Manual Chuck TC FTC ST Fig 7...

Страница 35: ...3ea ST 2ea 6 TC FTC 3ea ST 2ea 10 TC FTC 3ea ST 2ea 12 TC FTC 6ea ST 4ea 15 16 16 FTC TC ST FTC 190 7 310 12 3ea FTC 460 18 1000 40 6ea 1 TC FTC ST seperated 2 TC FTC 3ea ST 2ea 3 TC FTC 3ea ST 2ea 4...

Страница 36: ...n o t e...

Страница 37: ...n o t e...

Страница 38: ...n o t e...

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Страница 42: ...ea P ro d u c tio n m o n ito re d T yp e te st e d P ro d u kt io n u b er w ac h t B au ar t g ep ru ft s ISO 9001 2008 Samchully Machinery 405 820 99 TEL 82 32 822 4811 FAX 82 32 822 4377 405 820 9...

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