Salford 699 Скачать руководство пользователя страница 39

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06-2011

Page 39

Salford Farm Machinery Ltd.

2011 699-40' Disc Cultivator Assembly and Parts Manual

24cm

(9")

2cm

(1")

Make sure gang cylinder

masts, turnbuckles, cylinders,

and lugs are in a straight line

before tightening bolts.

Make sure sub-frames

are centered in the gang

mounts before tightening

gang mount 3/4" u-bolts.

No scrapers on

blades next to tongue

(continued from previous page)

6. Hang cylinders (10-13) from masts using 1" x 3 1/4" head pins (17) and 1/4" x 1 1/2"

cotter pins (26). Cylinder locations are shown on gang layout drawing and gang cylinder

hydraulic layout.

Make sure the cylinders are in the proper order across the

machine.

The gang cylinder hoses can be connected at this time following the gang cylinder

hydraulic layout.

7. Attach gang mount sub-frames (6) to bolt-on gang mounts using 1 1/4" x 7" bolts (24)

and 1 1/4" lock nuts (25).

8. Mount cylinder lugs (5) to sub-frames with 5/8" x 4" x 4 1/2" u-bolts (23) and 5/8" lock

nuts (22). Do not tighten bolts yet, leave them loose enough for adjustment.

9. Attach rod end of cylinders to cylinder lugs with 1" x 3 1/4" head pins (17) and 1/4" x

1 1/2" cotter pins (26).

10. Make sure sub-frames are centered in the gang mounts and then tighten gang

mount 3/4" u-bolts.

11. Make sure gang cylinder masts, turnbuckles, cylinders, and lugs are in a straight

line then finish tightening all bolts.

12. Assemble disc gangs on gang tubes (see instructions on following page) and mount

to sub-frames using 3/4" x 6" x 6 1/2" u-bolts (20) and 3/4" lock nuts (21). Do not tighten

bolts yet, leave them loose enough for adjustment. Now attach scrapers to disc gangs.

13. Adjust disc gang positions and tighten all bolts. Leave 2.5cm (1") between disc

blades and tongue. Leave 24cm (9") between main frame and wing disc gang blades.

Scraper tube - see

gang layout for

lengths and locations

Gang tube - see

gang layout for

lengths and locations

quantities vary by machine size

See following pages for c-flex

gang hanger parts and

assembly. Assemble hangers

so they "slant" the same way

as the disc blades

ITEM NO. PART NO. DESCRIPTION

D10018R DISC SCRAPER BLADE - RIGHT

D10018L

DISC SCRAPER BLADE - LEFT

BU0820

1/2" x 2 x 3 U-BOLT

BN08L

1/2" NYLOCK NUT NC

D10042

DISC SCRAPER HANGER

BU1061

U-BOLT 5/8" x 6" x 5 1/2"

BU1020

5/8" x 2 x 3 1/2" U-BOLT

BN10L

5/8" NYLOCK NUT NC

1. Assemble the gang hangers as shown on the following pages and mount gangs to gang

tubes. See gang layout drawing for gang tube lengths and locations.

2. Mount gang tubes to gang mount sub-frames before attaching scrapers.

3. Attach the scraper mounts (4) to the gang tubes 5/8" x 6" x 5 1/2" u-bolts (5) and 5/8" lock

nuts (7). See gang layout drawing for scraper mount locations.

5. Mount scraper tubes to mounts using 5/8" x 2" x 3 1/2" u-bolts (6) and 5/8" lock nuts (7).

See gang layout drawing for scraper tube lengths and locations.

6. Attach scrapers (1) to scraper tubes using 1/2" x 2" x 3" u-bolts (2) and 1/2" lock nuts (3).

Note: there are no scrapers on the blades next to the tongue.

DISC GANG ASSEMBLY AND SCRAPER INSTALLATION

Disc Gang Assembly and Scraper Installation

Содержание 699

Страница 1: ...2010 MODEL 699 40FT DISC CULTIVATOR ASSEMBLY AND PARTS MANUAL...

Страница 2: ...Assembly 22 8000 lb Tandem Axle Assembly 24 8000 lb Hub and Spindle Assembly 26 5000 lb Hub and Spindle Assembly 28 Shank Assembly Shank Assembly and Parts 30 Shank Head Parts 32 40 Shank Layout 33 D...

Страница 3: ...XUH LV JLYHQ IRU D VSHFLILF DSSOLFDWLRQ 7RUTXH YDOXHV OLVWHG DUH IRU JHQHUDO XVH RQO KHFN WLJKWQHVV RI IDVWHQHUV SHULRGLFDOO 6KHDU EROWV DUH GHVLJQHG WR IDLO XQGHU SUHGHWHUPLQHG ORDGV OZD V UHSODFH VK...

Страница 4: ...ally hazardous situation that if not avoided may result in MINOR or MODERATE INJURY Replace any DANGER WARNING CAUTION or instructional decal that is not readable or is missing The location and part n...

Страница 5: ...ut hand and face protection A tiny almost invisible leak can penetrate skin thereby requiring immediate medical attention Use cardboard or wood to detect leaks never your hands Double check that all i...

Страница 6: ...Torque to 20 25 ft lbs following the appropriate pattern below STEP 2 Torque to 55 60 ft lbs following the appropriate pattern below STEP 3 Torque to final ft lbs rating see bolt size below following...

Страница 7: ...k the condition and the pressure of each tire Tire Installation Direction Do not rely on valve stem for orientation of tires It may face in or out on different rims Measure both sides of tire in to ri...

Страница 8: ...3 4 6 Wing lock pins at front only Place wing lock pins in holders when not in use Place wing lock pins through lugs when wings are raised to hold wings in raised position for transport or storage 1...

Страница 9: ...S3536 3 1 2 BORE x 36 STROKE HYD CYLINDER 2 4 GPHF1600338H04 1 x 3 3 8 SHOULDER PIN HARDENED W FLATS 3 4 GP1600512A05 PIN 1 DIA x 5 1 2 LG 2 HOLES 4 8 BF16S 1 SAE WASHER 5 4 BSC0415 1 4 x 1 1 2 COTTER...

Страница 10: ...Farm Machinery Ltd Page 10 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 12 13 17 8 2 1 10 6 15 14 20 11 18 7 21 4 19 3 16 9 5 34ft UP RT99 24ft 30ft 32ft UNDER Self Leveling Tower As...

Страница 11: ...4 LG 2 HOLES 7 1 GP20010A05 1 1 4 DIA x 10 1 4 LG 2 HOLE 8 2 GP1600614A05 PIN 1 DIA x 6 1 4 LG 2 HOLES 9 2 GPHF1600338H04 1 x 3 3 8 SHOULDER PIN HARDENED W FLATS 10 4 GM26 1 MACHINE BUSHING 11 2 GM30...

Страница 12: ...699 40 Disc Cultivator Assembly and Parts Manual 06 2011 335cm 498cm 335cm 107cm 102cm 123cm 151cm 61cm 151cm 123cm 102cm 107cm 33cm 33cm 47cm FRONT 3 4 3 Start here by lining up this extension with...

Страница 13: ...D TUBE 4 x 6 x 1 4 W x 196 LG 5 56 BU1260 3 4 x 6 x 6 1 2 U BOLT 6 112 BN12L 3 4 NC NYLOCK NUT REAR 5TH BAR INSTALLATION 1 Mount 23 extensions 1 2 to rear of main frame at positions shown in layout Re...

Страница 14: ...ator Assembly and Parts Manual 06 2011 2 3 4 5 6 16 19 17 13 10 26 27 28 29 30 33 31 32 9 35 36 1 14 15 18 24 7 23 21 34 8 11 12 7 21 20 25 22 23 Insert metal plug in top port Pin to face rear of mach...

Страница 15: ...5 000 LB SAFETY CHAIN 48 LG 15 1 L01063 35 000 LB SAFETY CHAIN ADAPTOR 16 1 PPI 42XL CAT 4 CAST IRON HITCH 17 2 B1680H 1 x 8 NC HEX BOLT GR 8 18 4 BF16HS 1 HARD STRUCTURAL WASHER 19 2 BN16L 1 8 NC NYL...

Страница 16: ...IPTION 1 1 A60104 OPERATOR STATION HOSE HOLDER 2 1 G106 HD OPERATORS MANUAL HOLDER 3 1 GL11750 LIGHT PLUG HOLDER PLASTIC 4 4 P0160B HOSE CLAMP 4 5 5 BC0205 10 24 x 1 2 A307A LOW CARBON ZINC CARRIAGE B...

Страница 17: ...15FI TIRE LOAD RANGE D RH WING AXLE INSTALLATION HSR3708 CYLINDER 5000 LB HUBS 11 x 15FI TIRE LOAD RANGE D MAIN AXLE INSTALLATION HSR4008 CYLINDER 8000 LB HUBS 12 5L x 15FI TIRE LOAD RANGE F MAIN AXLE...

Страница 18: ...21 13 21 LH SHOWN RH SIMILAR Put pin 9 in tube for storage working position Put pin 9 in hole for transport position 22 RH 1 Use this hole on rear Use this hole on front LH 27 28 29 26 Note on 30ft 6...

Страница 19: ...8 x 4 1 2 hex bolts 23 and 5 8 locknuts 24 6 Apply grease to all fittings Notice Salford uses replaceable bushings item 27 30 These are slightly oversized and need to be tapped into place with a hamm...

Страница 20: ...Ltd Page 20 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 66 168cm INITIAL SETTING 4 11 12 8 7 11 LH SHOWN RH SIMILAR 1 6 13 14 17 18 16 5 10 2 LH RH 3 22 19 20 21 21 9 11 15 10 699 W...

Страница 21: ...6 over turnbuckle and attach to frame with 1 x 3 1 4 head pin 10 and 1 4 x 1 1 2 cotter pin 11 Secure turnbuckle lock to turnbuckle with 1 2 x 3 1 2 L pin 17 and 11 hairpin 18 3 Attach 3 3 4 x 8 hydra...

Страница 22: ...ultivator Assembly and Parts Manual 06 2011 12 5L x 15 HIGHWAY SERVICE TIRES 21 20 8 6 7 13 12 10 11 15 9 14 5 USE INNER HOLE FOR REAR USE OUTER HOLE FOR FRONT 19 18 1 LH 3 RH 2 LH 4 RH 16 17 22 23 21...

Страница 23: ...UNTERFACE 9 1 GW14112 14 000 LB DUST CAP 10 1 BN28SF 1 3 4 NF SLOTTED FLANGE NUT 11 1 BSR0527 5 16 x 2 3 4 ROLL PIN 12 1 GB28995 12000 LB CONE 10000 LB INNER CONE 13 1 GB28921 12000 LB CUP 10000 LB IN...

Страница 24: ...y and Parts Manual 06 2011 1 2 5 6 23 24 23 22 22 21 20 19 18 17 16 15 14 11 25 26 3 LH LH LH RH RH RH For wings For main frames 27 28 12 13 C SHANK S TINE 7 8 9 10 4 17 16 15 14 30 13 12 11 S TINE MA...

Страница 25: ...BEAM WING RH 11 1 GW8110VW 8000 LB V SEAL GRASS WRAP GUARD 12 1 GW8110VS 8000 LB V SEAL 13 1 GW8110VC 8000 LB V SEAL COUNTERFACE 14 1 GB506849 8000 INNER CONE 15 1 GB506810 8000 INNER CUP 16 1 GB5013...

Страница 26: ...ord Farm Machinery Ltd Page 26 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 1 2 5 6 7 8 9 10 12 11 13 14 3 4 4 6 7 8 12 5 15 2 3 2 3 4 16 2 3 4 6 5 7 8 17 8000 lb Hub and Spindle Asse...

Страница 27: ...VS 8000 LB V SEAL 4 1 GW8110VC 8000 LB V SEAL COUNTERFACE 5 1 GB506849 8000 INNER CONE 6 1 GB506810 8000 INNER CUP 7 1 GB501310 8000 OUTER CUP 8 1 GB501349 8000 OUTER CONE 9 1 GW8108 1 SPINDLE WASHER...

Страница 28: ...ford Farm Machinery Ltd Page 28 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 1 2 3 4 5 6 13 7 8 9 12 10 11 2 3 4 14 2 3 4 5 6 7 8 12 16 2 3 4 6 5 7 8 15 5000 lb Hub and Spindle Assemb...

Страница 29: ...5000 LB SEAL COUNTERFACE 5 1 GB603049 5000 5500 LB INNER CONE 6 1 GB603011 5000 5500 LB INNER CUP 7 1 GB48510 5000 5500 LB OUTER CUP 3000 LB INNER CUP 8 1 GB48548 5000 5500 LB OUTER CONE 3000 LB INNER...

Страница 30: ...rm Machinery Ltd Page 30 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 1 4 9 6 7 8 5 14 13 3 10 11 12 2 1 FOR 4 x 6 BEAM 2 FOR 3 x 6 BEAM 3 FOR 2 1 2 BEAM Shank Assembly and Parts Shan...

Страница 31: ...w bolts 13 and 7 16 heavy hex nuts 14 3 Mount shanks on frame using 5 8 u bolt 1 2 or 3 and 5 8 lock nuts 4 See shank layout drawing for shank mounting locations ITEM QTY PART NO DESCRIPTION 1 2 BU106...

Страница 32: ...1 C90124 OUTER C SHANK WELDMENT 2 1 C90122 INNER C SHANK WELDMENT 3 2 A60059 1 OD 3 4 ID X 1 15 16 LONG BUSHING 4 1 B1265 3 4 NC x 6 1 2 LG HEX BOLT GR 5 5 1 BN12J 3 4 JAM NUT 6 1 BN10J 5 8 NC JAM NUT...

Страница 33: ...tor Assembly and Parts Manual 45 9 70 70 24 24 17 50 39 27 42 17 17 15 66 19 66 15 17 42 17 45 4 9 17 50 27 39 22 19 42 11 34 47 44 44 39 39 19 42 22 4 14 14 62 42 42 62 11 47 34 22 22 67 699 40 SHANK...

Страница 34: ...ultivator Assembly and Parts Manual 06 2011 44 114 68 123 28 89 123 122 88 122 67 44 1 2 4 4 4 4 3 3 3 3 3 3 3 3 699 40 DISC CULTIVATOR GANG MOUNT LOCATIONS See gang installation drawing for part numb...

Страница 35: ...1 c m s h a ft 2 1 8 c m s c ra p e r tu b e 1 1 b la d e s 2 4 1 c m s h a ft 2 1 8 c m s c ra p e r tu b e 8 b la d e s 1 7 4 c m s h a ft 1 7 3 c m s c ra p e r tu b e 3 2 5 c m g a n g tu b e 3 2...

Страница 36: ...22 19 18 26 8 9 1 2 17 26 3 5 10 11 12 13 15 16 14 26 17 21 20 3 23 22 LH WING LH MAIN FRAME RH MAIN FRAME RH WING WING MAIN FRAME LH WING RH WING On c shank wings only not on s tine 4 Disc Gang Depth...

Страница 37: ...nuts 22 See gang mount layout drawing for locations Do not tighten bolts yet leave them loose enough for adjustment 3 Set wing gang turnbuckles 8 to 45 117cm long pin to pin Attach to bolt on anchors...

Страница 38: ...on gang mounts using 1 1 4 x 7 bolts 24 and 1 1 4 lock nuts 25 8 Mount cylinder lugs 5 to sub frames with 5 8 x 4 x 4 1 2 u bolts 23 and 5 8 lock nuts 22 Do not tighten bolts yet leave them loose enou...

Страница 39: ...8 x 6 x 5 1 2 7 BU1020 5 8 x 2 x 3 1 2 U BOLT 8 BN10L 5 8 NYLOCK NUT NC 1 Assemble the gang hangers as shown on the following pages and mount gangs to gang tubes See gang layout drawing for gang tube...

Страница 40: ...9 40 Disc Cultivator Assembly and Parts Manual 06 2011 8 3 2 1 4 16 10 5 6 5 6 7 5 14 12 11 6 9 12 15 Assemble with grease fittings pointing forward Only needed with 1 3 4 ID bearings 13 Replacement b...

Страница 41: ...BOLT PLATED 5 6 BF12HS 3 4 HARD STRUCTURAL WASHER 6 5 BN12S 3 4 STOVER LOCK NUT 7 1 D10034 2 1 4 C FLEX PULL UP PLATE WITH STOPPER 8 1 B1275 3 4 NC x 7 1 2 LG HEX BOLT GR 5 9 1 D00071 1 1 2 TRUNNION B...

Страница 42: ...E for 11 blade gang Torque nut to 1200 ft lbs 1630 Nm To torque gang nut 10 place a 6 ft 1 8m pipe over the wrench and apply 200 lbs 90 kg to the end of the extension When the nut stops tightening fr...

Страница 43: ...EARING ASSEMBLY 18 ZD251008 2 1 2 OD X 1 1 2 LG SPACER 22 56cm 1 20 51cm 2 A B C A for 7 blade gang B for 8 blade gang C for 9 blade gang D for 10 blade gang E for 11 blade gang 20 51cm blade at far e...

Страница 44: ...Parts Manual 06 2011 1 4 2 3 4 3 ITEM NO QTY PART NO DESCRIPTION 1 1 C10971 699 GANG DEPTH POINTER BRACKET 2 1 C10972 699 GANG DEPTH POINTER 3 6 BN10S 5 8 NC STOVER LOCK NUT 4 4 BU1043 U BOLT 5 8 x 4...

Страница 45: ...2 51 109 64 109 18 18 699 40 HARROW LAYOUT Dimensions in cm Handle Handle Handle Handle Handle Handle Harrow tool 4 TINES R634 4 TINES R634 3 TINES R633 3 TINES R633 6 TINES R636 5 TINES R635 6 2 ROLL...

Страница 46: ...ford Farm Machinery Ltd Page 46 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 2 3 7 8 3 1 5 4 3 6 TOP 9 See harrow layout for harrow tool holder location 10 1 9 16 3 4 Harrow Installat...

Страница 47: ...tool sits in holder Leave 3 4 between rollers on wings and rollers on main frame and leave 1 2 between all other rollers Hole settings for harrow heads to extensions ITEM NO PART NUMBER DESCRIPTION 1...

Страница 48: ...48 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 8 14 6 9 17 21 22 12 23 2 1 10 11 20 24 9 7 7 25 FLIP SPACER OVER FOR S TINES 5 4 16 3 6 19 18 13 27 9 8 26 STANDARD POSITION AS SHOWN...

Страница 49: ...NC 9 6 BN10L 5 8 NYLOCK NUT NC 10 1 GP0800312L03 1 2 x 3 1 2 PARKING STAND PIN 11 1 GHP11 11 HAIR PIN 12 2 R0035 2 x 10 HARROW ARM SPRING 13 1 R80128 ROLLER ARM STOP BRACKET LONG 14 1 R80037L TINE SE...

Страница 50: ...1 1 19 14 MOUNTS ONLY FOR ENDS OF FOR ADJUSTOR 10 MACHINE SPECIFIC POSITIONS 4 16 ALL OTHER SEE HARROW LAYOUT FOR 5 POSITIONS FRONT TUBE ONLY 9 2 18 14 21 8 17 14 16 6 11 6 12 15 20 3 13 16 TINE ANGLE...

Страница 51: ...ECTOR 4 R30011 CLAMP BRACKET 5 B0812 1 2 X 1 1 4 BOLT 6 BN08L 1 2 NYLOCK NUT NC 7 BU1025 U BOLT 5 8 x 2 1 2 x 4 8 BN10L 5 8 NYLOCK NUT NC 9 R60000 1 2 WIRE 20 DBL LEG SPRING TINE 10 R30007 ADJUSTING B...

Страница 52: ...ts Manual 06 2011 7 3 4 5 2 6 1 5 ROLLER SHOWN Install bearing with grease fitting facing rear of roller Arrow shows roller rotation direction 40HR Install grease decal towards rear of frame SALFORD D...

Страница 53: ...LY 4 0 121 9 LONG COMPLETE ASSEMBLY PART NO MR80144 L R 14 ROLLER HARROW ASSEMBLY 3 0 91 4 LONG COMPLETE ASSEMBLY PART NO MR80143 L R 14 ROLLER HARROW ASSEMBLY 6 2 187 9 LONG COMPLETE ASSEMBLY PART NO...

Страница 54: ...tating this clip will increase or decrease downpressure of roller INCREASE To change the height of the arm rotate block block has three different settings Frame angle adjust raise front rank HARROW SE...

Страница 55: ...standard setting as shown above Here the rake angle is varied Here the tine section is angled by changing the bolt hole used Shown here is the standard setting For better trash flow the tines are adj...

Страница 56: ...ts Manual 06 2011 1 6 1B 3 4 5 3 5 4 1 1B 2 E H L F G D B C C B Route hoses along frame Clamp to frame at bolts Run hoses through rings on tongue Leave a small droop of hose at hinge points A A 5 5 6...

Страница 57: ...O THE TRACTOR ON HARD GROUND DRAWBAR MAY BE BENT UPWARDS Use tie straps to identify the hose ends with coloured straps for quick hookup to tractor LABEL LENGTH cm QTY FROM TO 1A 716 1 TRACTOR STROKE C...

Страница 58: ...to Front Right Base RRB to Rear Right Base FLR to Front Left Rod RLR to Rear Left Rod FLB to Front Left Base RLB to Rear Left Base ROD to Tractor Green Grey BASE to Tractor Green 7B 8R 9 9 10 10 11 1...

Страница 59: ...ing cylinders will cause wings to fall to the ground Whenever air could have entered the cylinders repeat the process above to purge circuit Never work on a lift system with the wings folded ALWAYS UN...

Страница 60: ...r Assembly and Parts Manual 06 2011 17 13 14 15 16 A B C D G Run Hoses along frame members and through rings Clamp down to frame at bolts Ball valve at rod side of cylinder When in transport or storag...

Страница 61: ...extend discs hold for 10 seconds When machine is not in use close ball valve LABEL LENGTH cm FROM TO 13 1082 TRACTOR BASE OF 4008 A 14 513 ROD OF 4008 A BASE OF 3708 B 15 366 ROD OF 3708 B BASE OF 350...

Страница 62: ...Salford Farm Machinery Ltd Page 62 2011 699 40 Disc Cultivator Assembly and Parts Manual 06 2011 8 7 12 9 13 9 RED FACING REAR 1 2 11 10 12 10 13 3 7 8 4 6 5 Lights SMV Install...

Страница 63: ...L00425 OUTSIDE LIGHT MOUNTING PLATE 3 1 C1011 SMV MOUNTING BRACKET 4 1 GAP103NS SMV SIGN 5 2 BN06L 3 8 16NC LOCK NUT 6 2 B0610 3 8 X 1 PLATED BOLT GR 5 7 3 BU1061 U BOLT 5 8 x 6 x 5 1 2 8 6 BN10L 5 8...

Страница 64: ...Salford Farm Machinery Ltd 364018 McBeth Road N0J 1W0 Salford Ontario Canada www salfordmachine com 1 866 442 1293...

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